CN104607412A - Ultrasonic cleaning device for water-based paint printing rolls - Google Patents
Ultrasonic cleaning device for water-based paint printing rolls Download PDFInfo
- Publication number
- CN104607412A CN104607412A CN201510071006.2A CN201510071006A CN104607412A CN 104607412 A CN104607412 A CN 104607412A CN 201510071006 A CN201510071006 A CN 201510071006A CN 104607412 A CN104607412 A CN 104607412A
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- CN
- China
- Prior art keywords
- roller
- print roller
- aqueous paint
- ultrasonic cleaning
- rinse bath
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses an ultrasonic cleaning device for water-based paint printing rolls. The ultrasonic cleaning device comprises a body, a cleaning tank and a lifting support. The cleaning tank is arranged on the body, ultrasonic vibration boxes are arranged inside the cleaning tank, the lifting support can extend into the cleaning tank and can be lifted by a lifting rod which is arranged on a side of the body, a transverse beam of the lifting rod is connected with a cylinder arm of a cylinder, and the cylinder is fixed onto the body; at least one group of rollers is arranged inside the cleaning tank and comprises two pairs of rollers, and each two corresponding pairs of rollers are respectively arranged at two ends of the cleaning tank; a transmission gear is arranged on the lower side of each pair of rollers, is meshed with the rollers and is connected with a motor. The ultrasonic cleaning device has the advantages that paint which is adhered on the surfaces of the water-based paint printing rolls can be separated from the rolls under the effects of ultrasonic waves by the aid of ultrasonic cleaning principles, accordingly, excellent cleaning effects can be realized by the ultrasonic cleaning device, the multiple printing rolls can be cleaned at one step, and the ultrasonic cleaning device is high in cleaning efficiency.
Description
Technical field
The invention belongs to automotive interior material production field, produce the device field of automotive interior material frock in particular for cleaning, be specifically related to a kind of aqueous paint print roller ultrasonic cleaning equipment.
Background technology
Automotive trim is the important component part of automobile, and for automotive trim, the treatment process on interior material surface and embossing pattern technique are the major technique marks of interior products.In the important way that automotive interior material surface roller coating aqueous paint is the production of present automotive interior material, after a collection of manufacture of materials completes, need printing roll wheel to clean up, not so aqueous paint can be done at roller surface, the space of running roller performance can be blocked, impact roller coat quality below, and the cost of running roller is higher, and each replacing running roller adds production cost undoubtedly, therefore, aqueous paint print roller wants periodic cleaning.
Now in the art, the device being usually used in the cleaning of aqueous paint print roller is giant, adopt the surface of giant hydro-peening print roller, this cleaning device has following defect: waste water resource on the one hand, and need the special armed cleaning of cleaning personnel, once can only clean a print roller, waste of manpower and efficiency is low; On the other hand, use the poor effect of giant cleaning print roller, always have paint and remain in the space on print roller surface, have impact on the service life of print roller in the course of time.
Therefore, need now a kind of cleaning device of aqueous paint print roller, by the cleaning aqueous paint print roller that this device can be efficient, high-quality, improve the service life of aqueous paint print roller, and save printing cost.
Summary of the invention
For solving the problems of the technologies described above, the object of the present invention is to provide a kind of ultrasonic unit of efficient, high-quality cleaning aqueous paint print roller.
For achieving the above object, technical scheme of the present invention is as follows:
A kind of aqueous paint print roller ultrasonic cleaning equipment, it comprises body and is arranged on the rinse bath on body, the inside of described rinse bath is provided with ultrasonic vibration box, also comprise the lifting bracket that can stretch into described rinse bath, described lifting bracket is promoted by the lifting arm being arranged on described body side, the crossbeam of described lifting arm is connected with the cylinder arm of cylinder, and described cylinder is fixed on described body; The inside of described rinse bath is at least provided with one group of roller, and often organize described roller and comprise two pair rollers, two pair rollers are separately positioned on the two ends of described rinse bath; The downside of every pair roller is provided with a travelling gear, toe joint between described travelling gear and roller, and described travelling gear is connected with motor.
In a preferred embodiment of the present invention, comprise further, the side of described body is provided with the lifting subassembly promoting described lifting bracket, described lifting subassembly comprises two groups of fixed gears, described two groups of fixed gears are on same level direction, described two groups of fixed gears are arranged on described cylinder both sides, the cylinder arm of described cylinder is fixed on connecting rod, the two ends of described connecting rod connect chain respectively, the other end of described chain is fixed on described lifting bracket, described fixed gear supports described chain, described cylinder cylinder arm flexible under, by lifting bracket lifting described in described fixed gear and chain-driving.
In a preferred embodiment of the present invention, comprise further, the side of described body is provided with water circulating filter case, and the inside of described water circulating filter case is provided with filter, and described water circulating filter case is provided with water circulating pump.
In a preferred embodiment of the present invention, comprise further, the two ends of described lifting bracket are equipped with some support members.
In a preferred embodiment of the present invention, comprise further, on the bottom that described ultrasonic vibration box is arranged on described rinse bath and side.
In a preferred embodiment of the present invention, comprise further, described roller is set to the two ends of described rinse bath, and described roller protrudes from the upper surface of described body; The lower end of often pair of described roller is equipped with a Support Gear, and described Support Gear lower end is provided with and connects the travelling gear of motor, described travelling gear, is connected by belt between Support Gear and roller; Travelling gear described in described driven by motor rotates, and described travelling gear drives described roller rotating in same direction under the drive of described belt.
In a preferred embodiment of the present invention, comprise further, described rinse bath is on embedded and described body.
In a preferred embodiment of the present invention, comprise further, described ultrasonic vibration box is arranged on the bottom of described rinse bath.
In a preferred embodiment of the present invention, comprise further, aqueous paint print roller is supported on often to be organized between described roller.
In a preferred embodiment of the present invention, comprise further, the two ends of described body are at least provided with a pack support, described Bracket setting is at the two ends of described rinse bath, aqueous paint print roller is supported on support described in a group, and the roll surface of described aqueous paint print roller touches the water in described rinse bath.
The invention has the beneficial effects as follows:
One, ultrasonic cleaning equipment of the present invention, adopt the principle of Ultrasonic Cleaning, under hyperacoustic effect, make the paint sticking to aqueous paint print roller surface be separated with roller, its cleaning performance is good, and can once clean many print roller, and cleaning efficiency is high.
Two, ultrasonic cleaning equipment of the present invention, can clean print roller by full automation, decrease human input, provide further relative savings cost.
Three, ultrasonic cleaning equipment of the present invention, can automatic lifting print roller, decreases the difficulty promoting print roller in conventional clean print roller process.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in embodiment of the present invention technology, be briefly described to the accompanying drawing used required in the description of embodiment technology below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of the embodiment of the present invention 1.
Fig. 2 is the side view of Fig. 1.
Fig. 3 is the top view of Fig. 1.
Fig. 4 is the right view of Fig. 1.
Fig. 5 is the lifting subassembly schematic diagram of the embodiment of the present invention 2.
Fig. 6 is the schematic diagram of the embodiment of the present invention 3.
Fig. 7 is the right view of Fig. 6.
Fig. 8 is the schematic diagram of the embodiment of the present invention 4.
Wherein, 1-body, 11-rinse bath, 12-ultrasonic vibration box, 2-lifting arm, 21-lifting bracket, 22-support member, 23-chain, 24-fixed gear, 25-connecting rod, 3-cylinder, 4-water circulating filter case, 41-filter, 42-water circulating pump, 5-motor, 6-travelling gear, 7-roller, 8-aqueous paint print roller, 10-support.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Embodiment 1
As Figure 1-4, a kind of aqueous paint print roller ultrasonic cleaning equipment is disclosed in the present embodiment, it rinse bath 11 comprising body 1 and be arranged on body 1, said washing groove is embedded on above-mentioned body 1, and be equipped with ultrasonic vibration box 12 in the bottom of said washing groove 11 and side, send ultrasonic wave by above-mentioned ultrasonic vibration box 12, be provided with several ultrasonic vibrators in above-mentioned ultrasonic vibration box 12, above-mentioned ultrasonic vibrator produces hyperacoustic main body.
The ultrasonic wave produced by ultrasonic vibrator conducts in a liquid with the vibration of tens thousand of times per second, because ultrasonic broadcasting is a kind of compression compressional wave, pressure change in liquid can be made and produce countless slight vacuum steam bubble under it promotes the effect of medium, causing void effect (CARIATLON).The microbubble (cavitation nucleus) be present in liquid vibrates under the effect of sound field, when acoustic pressure reaches certain value, bubble will become rapidly large, then close suddenly, the impact water wave energy produced when bubble closes produces the pressure of thousands of " atmospheric pressure " around it, destroys insoluble dirt and makes them be dispersed in cleaning fluid.Microbubble, to the direct repeated stock of crud layer, destroys the absorption on dirt and cleaning part surface on the one hand, also can cause the fatigue rupture of crud layer and be separated with cleaning part surface on the other hand.
Conveniently the aqueous paint print roller of heavier-weight is dipped in rinse bath 11 and cleans, in the present embodiment, also be provided with the lifting bracket 21 that can stretch into said washing groove 11, above-mentioned lifting bracket 21 is promoted by the lifting arm 2 being arranged on above-mentioned body 1 side, the crossbeam of above-mentioned lifting arm 2 is connected with the cylinder arm of cylinder 3, and above-mentioned cylinder 3 is fixed on above-mentioned body 1; And the two ends of above-mentioned lifting bracket 21 are equipped with some support members 22.
Aqueous paint print roller 8 be placed on lifting bracket 21, support member 22 just in time supports the axle at above-mentioned print roller two ends, and then under the effect of cylinder 3 and lifting arm 2, lifting bracket 21 declines, and print roller is immersed in said washing groove 11.
Clean completely in said washing groove 11 in order to ensure print roller 8, in the present embodiment, realize by arranging roller 7 in rinse bath 11 inside, concrete, as shown in Figures 3 and 4, at least be provided with one group of roller 7 in the inside of said washing groove 11, often organize above-mentioned rollers 7 and comprise the two ends that two pair roller 7, two pair rollers 7 are separately positioned on said washing groove 11; The downside of every pair roller 7 is provided with a travelling gear 6, toe joint between above-mentioned travelling gear 6 and roller 7, and above-mentioned travelling gear 6 is connected with motor 5.
The axle at above-mentioned print roller 8 two ends is placed between above-mentioned rollers 7, be in transmission connection between motor 5 and travelling gear 6, motor 5 rotating band nutating gear 6 rotates, toe joint between travelling gear 6 and a pair roller 7, therefore, roller 7 also rotates along with above-mentioned travelling gear 6, and roller 7 rotates and drives above-mentioned print roller 8 to rotate, therefore, each face of above-mentioned print roller can be cleaned up.
Between above-mentioned motor 5 and travelling gear 6, the mode of being in transmission connection can be worm-drive, also can be belt transmission, is not restricted here, can be the kind of drive can rotated with nutating gear arbitrarily in this area.
In the present embodiment, above-mentioned print roller adopts the mode of automatically rotating to clean in rinse bath, save manpower, and efficiency is higher.Generally be provided with two groups of rollers 7, namely can clean two print roller simultaneously, in other embodiments, the group number of roller 7 can be increased and decreased along with actual needs, not be restricted here.
Be provided with water circulating filter case 4 in the side of body 1, the inside of above-mentioned water circulating filter case 4 is provided with filter 41, and above-mentioned water circulating filter case 4 is provided with water circulating pump 42.By above-mentioned water circulating filter case 4, can filter and recycle the water in rinse bath, saving water resource.
In the present embodiment, be equipped with ultrasonic vibration box 12 in the bottom surface of rinse bath 11 and side, relative to the print roller be immersed in rinse bath 11, launch ultrasonic wave in three one time, its ultrasonic cleaning efficiency is high.
Embodiment 2
Each assembly and the principle of embodiment 2 and the aqueous paint print roller ultrasonic cleaning equipment in embodiment 1 are identical, difference is in embodiment 2 different for the lifting assembly being elevated print roller, in the present embodiment, as shown in Figure 5, the lifting subassembly promoting above-mentioned lifting bracket 21 is provided with in the side of above-mentioned body 1, above-mentioned lifting subassembly comprises two groups of fixed gears 24, above-mentioned two groups of fixed gears 24 are on same level direction, above-mentioned two groups of fixed gears 24 are arranged on above-mentioned cylinder 3 both sides, the cylinder arm of above-mentioned cylinder 3 is fixed on connecting rod 25, the two ends of above-mentioned connecting rod 25 connect chain 23 respectively, the other end of above-mentioned chain 23 is fixed on above-mentioned lifting bracket 21, above-mentioned fixed gear 24 supports above-mentioned chain 23, above-mentioned cylinder 3 cylinder arm flexible under, above-mentioned lifting bracket 21 is driven to be elevated by above-mentioned fixed gear 24 and chain 23.
Lifting principle in the present embodiment is: above-mentioned fixed gear 24 is fixing and in the same horizontal line, namely their height is equal, when cylinder arm is stretched, connecting rod 25 moves up, chain 23 and fixed gear 24 coordinate, connect that the chain 23 of above-mentioned lifting bracket 21 one end is elongated to be walked downwards, by lifting bracket 21 to transferring, supporting superincumbent print roller and being immersed in rinse bath 11; Print roller be mentioned, then cylinder arm shrinks back, and action is contrary.
Embodiment 3
A kind of aqueous paint print roller ultrasonic cleaning equipment is disclosed in the present embodiment, it rinse bath 11 comprising body 1 and be arranged on body 1, said washing groove 11 is embedded on above-mentioned body 1, the bottom of said washing groove 11 is provided with ultrasonic vibration box 12, be provided with several ultrasonic vibrators in above-mentioned ultrasonic vibration box 12, above-mentioned ultrasonic vibrator produces hyperacoustic main body.
Body 1 is provided with at least one group of roller 7, one group of roller and comprises two pair rollers, this two pair roller is separately positioned on the two ends of said washing groove 11, at least one semi-convex upper surface for above-mentioned body 1 of above-mentioned rollers 7.
Be supported on by the axle at print roller two ends between an above-mentioned pair roller 7, above-mentioned rollers is rotated, and drive above-mentioned print roller to rotate, the roll surface of the print roller being can clean up in rinse bath 11.
As shown in fig. 6-7, in the present embodiment, the lower end of often pair of above-mentioned rollers 7 is equipped with a Support Gear 62, and above-mentioned Support Gear 62 lower end is provided with and connects the travelling gear 61 of motor, above-mentioned travelling gear 61, is connected by belt between Support Gear 62 and roller 7; Above-mentioned Support Gear 62 is arranged on the downside of a pair roller 7 and the position in the middle of two rollers 7, and it is mainly used in the above-mentioned belt of stretching, facilitates belt drive two rollers 7 to rotate.
The principle that above-mentioned rollers 7 is rotated is: above-mentioned motor 5 drives above-mentioned travelling gear 61 to rotate, and above-mentioned travelling gear 61 drives above-mentioned rollers 7 rotating in same direction under the drive of above-mentioned belt; Roller 7 rotating in same direction, can drive support print roller 8 in the above to rotate, and is conveniently cleaned up by the paint on print roller surface.
The group number of above-mentioned rollers 7 increases and decreases along with actual needs, and namely the quantity of disposable cleaning print roller is not restricted.
Compare embodiment 1 and embodiment 2 of embodiment 3 compares, the device of embodiment 3 is when cleaning print roller, print roller all can not be immersed in rinse bath, the efficiency of its cleaning is relatively low, but because the cleaning device structure in embodiment 3 is simple, relative cost is low, is adapted to the enterprise that input cost is lower.
Embodiment 4
As shown in Figure 8, a kind of aqueous paint print roller ultrasonic cleaning equipment is disclosed in the present embodiment, it rinse bath 11 comprising body 1 and be arranged on body 1, said washing groove 11 is embedded on above-mentioned body 1, the bottom of said washing groove 11 is provided with ultrasonic vibration box 12, be provided with several ultrasonic vibrators in above-mentioned ultrasonic vibration box 12, above-mentioned ultrasonic vibrator produces hyperacoustic main body.
At least be provided with a pack support 10 at the two ends of above-mentioned body 1, above-mentioned support 10 is arranged on the two ends of said washing groove 11, and aqueous paint print roller 8 is supported on one group of above-mentioned support 10, and the roll surface of above-mentioned aqueous paint print roller touches the water in said washing groove.
During use, print roller supported on one group of above-mentioned support 10, a part of roll surface of aqueous paint print roller touches the water in rinse bath 11, under hyperacoustic effect, the roll surface touching water is cleaned up, and then indirect labor rotates above-mentioned print roller, until all clean up.
The cleaning device of embodiment 4 is the simplest devices of cleaning device structure in the present invention's four embodiments, and its cost is minimum, and be applicable to bench scale enterprise and use, can save cost, and clean print roller relative to High Pressure Gun, its cleaning performance is better.
Automaticity in embodiment 1 and embodiment 2 is high, and it is most effective, and therefore, embodiment 1 and embodiment 2 are two preferred embodiments of the present invention.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (10)
1. an aqueous paint print roller ultrasonic cleaning equipment, it comprises body and is arranged on the rinse bath on body, the inside of described rinse bath is provided with ultrasonic vibration box, it is characterized in that, also comprise the lifting bracket that can stretch into described rinse bath, described lifting bracket is promoted by the lifting arm being arranged on described body side, and the crossbeam of described lifting arm is connected with the cylinder arm of cylinder, and described cylinder is fixed on described body; The inside of described rinse bath is at least provided with one group of roller, and often organize described roller and comprise two pair rollers, two pair rollers are separately positioned on the two ends of described rinse bath; The downside of every pair roller is provided with a travelling gear, toe joint between described travelling gear and roller, and described travelling gear is connected with motor.
2. a kind of aqueous paint print roller ultrasonic cleaning equipment according to claim 1, it is characterized in that, the side of described body is provided with the lifting subassembly promoting described lifting bracket, described lifting subassembly comprises two groups of fixed gears, described two groups of fixed gears are on same level direction, described two groups of fixed gears are arranged on described cylinder both sides, the cylinder arm of described cylinder is fixed on connecting rod, the two ends of described connecting rod connect chain respectively, the other end of described chain is fixed on described lifting bracket, described fixed gear supports described chain, described cylinder cylinder arm flexible under, by lifting bracket lifting described in described fixed gear and chain-driving.
3. a kind of aqueous paint print roller ultrasonic cleaning equipment according to claim 2, it is characterized in that, the side of described body is provided with water circulating filter case, and the inside of described water circulating filter case is provided with filter, and described water circulating filter case is provided with water circulating pump.
4. a kind of aqueous paint print roller ultrasonic cleaning equipment according to claim 3, it is characterized in that, the two ends of described lifting bracket are equipped with some support members.
5. a kind of aqueous paint print roller ultrasonic cleaning equipment according to claim 4, is characterized in that, on the bottom that described ultrasonic vibration box is arranged on described rinse bath and side.
6. a kind of aqueous paint print roller ultrasonic cleaning equipment according to claim 1, it is characterized in that, described roller is set to the two ends of described rinse bath, and described roller protrudes from the upper surface of described body; The lower end of often pair of described roller is equipped with a Support Gear, and described Support Gear lower end is provided with and connects the travelling gear of motor, described travelling gear, is connected by belt between Support Gear and roller; Travelling gear described in described driven by motor rotates, and described travelling gear drives described roller rotating in same direction under the drive of described belt.
7. a kind of aqueous paint print roller ultrasonic cleaning equipment according to claim 6, is characterized in that, described rinse bath is on embedded and described body.
8. a kind of aqueous paint print roller ultrasonic cleaning equipment according to claim 7, it is characterized in that, described ultrasonic vibration box is arranged on the bottom of described rinse bath.
9. a kind of aqueous paint print roller ultrasonic cleaning equipment according to claim 8, is characterized in that, aqueous paint print roller is supported on often to be organized between described roller.
10. a kind of aqueous paint print roller ultrasonic cleaning equipment according to claim 1, it is characterized in that, the two ends of described body are at least provided with a pack support, described Bracket setting is at the two ends of described rinse bath, aqueous paint print roller is supported on support described in a group, and the roll surface of described aqueous paint print roller touches the water in described rinse bath.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510071006.2A CN104607412A (en) | 2015-02-11 | 2015-02-11 | Ultrasonic cleaning device for water-based paint printing rolls |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510071006.2A CN104607412A (en) | 2015-02-11 | 2015-02-11 | Ultrasonic cleaning device for water-based paint printing rolls |
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| Publication Number | Publication Date |
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| CN104607412A true CN104607412A (en) | 2015-05-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510071006.2A Pending CN104607412A (en) | 2015-02-11 | 2015-02-11 | Ultrasonic cleaning device for water-based paint printing rolls |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111804493A (en) * | 2020-07-08 | 2020-10-23 | 东莞霞晖自动化设备有限公司 | Multicolor paint spraying and drying system |
| CN112354964A (en) * | 2020-10-14 | 2021-02-12 | 宁波格劳博智能工业有限公司 | Full-automatic cleaning and detecting equipment and method for lithium battery gravure printing roller |
| CN114433398A (en) * | 2021-12-30 | 2022-05-06 | 邵阳先进制造技术研究院有限公司 | Ultrasonic-based spray gun cleaning device for woodworking spraying equipment |
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