CN104603550A - Indoor air-conditioning unit - Google Patents

Indoor air-conditioning unit Download PDF

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Publication number
CN104603550A
CN104603550A CN201380044929.8A CN201380044929A CN104603550A CN 104603550 A CN104603550 A CN 104603550A CN 201380044929 A CN201380044929 A CN 201380044929A CN 104603550 A CN104603550 A CN 104603550A
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CN
China
Prior art keywords
air
wind direction
direction adjustment
adjustment blade
blow
Prior art date
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Granted
Application number
CN201380044929.8A
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Chinese (zh)
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CN104603550B (en
Inventor
安冨正直
上野季也
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Daikin Industries Ltd
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Daikin Industries Ltd
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Publication date
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Publication of CN104603550A publication Critical patent/CN104603550A/en
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Publication of CN104603550B publication Critical patent/CN104603550B/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/08Air-flow control members, e.g. louvres, grilles, flaps or guide plates
    • F24F13/10Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers
    • F24F13/14Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers built up of tilting members, e.g. louvre
    • F24F13/1413Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers built up of tilting members, e.g. louvre using more than one tilting member, e.g. with several pivoting blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0011Indoor units, e.g. fan coil units characterised by air outlets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/08Air-flow control members, e.g. louvres, grilles, flaps or guide plates
    • F24F13/10Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers
    • F24F13/14Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers built up of tilting members, e.g. louvre
    • F24F13/15Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers built up of tilting members, e.g. louvre with parallel simultaneously tiltable lamellae

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Air-Flow Control Members (AREA)

Abstract

The purpose of the present invention is, in an indoor air-conditioning unit, to prevent expansion and contraction of a wind-direction adjustment blade while increasing the airtightness of a hollow structure of the wind-direction adjustment blade. In an indoor air-conditioning unit (10), the movement of air back and forth between the inside and the outside of a wind-direction adjustment blade (31) can only occur through a ventilation hole (312). In addition, there is no ventilation hole (312) on the path that blown-out air follows, and thus cool air blown out during a cooling operation is prevented from entering into the wind-direction adjustment blade through the ventilation hole.

Description

Indoor apparatus of air conditioner
Technical field
The present invention relates to indoor apparatus of air conditioner, particularly relate to the indoor apparatus of air conditioner being provided with wind direction adjustment blade near blow-off outlet.
Background technology
The wind direction adjustment blade integral arranged near the blow-off outlet of indoor apparatus of air conditioner is by cold front heavy rain.Therefore, wind direction adjustment blade surface temperature lower than dew point time, cold wind touch less than face on produce condensation.
Past, paste heat insulating member in the predetermined portion of wind direction adjustment blade and prevent this condensation, and in recent years in order to avoid the decline because pasting the aesthetic that heat insulating member causes, such as becoming hollow structure by wind direction being adjusted blade-shaped as recorded in patent document 1 (Japanese Unexamined Patent Publication 2009-14289 publication), maintaining the heat-proof quality identical with pasting heat insulating member when not damaging attractive in appearance.
Brief summary of the invention
The problem that invention will solve
But since be hollow structure, due to the Volume Changes of inner air caused because of variations in temperature, cold air is inhaled in inner space sometimes, and this becomes the reason reducing heat-proof quality.In addition, when in order to prevent this phenomenon that hollow structure is set to complete air-tight state, the problem of being out of shape producing wind direction adjustment blade self dilation.
Summary of the invention
The present invention is problem is improve the air-tightness that wind direction adjusts the hollow structure of blade, prevents wind direction from adjusting the dilation of blade self.
For the means of dealing with problems
The indoor apparatus of air conditioner of a first aspect of the present invention has wind direction adjustment blade and main body cover.The adjustment of wind direction adjustment blade is from the wind direction of the air of blow-off outlet blowout.Main body cover has blow out air stream Air Conditioning being directed to blow-off outlet.Further, wind direction adjustment blade be only allow by the passage of regulation carry out inside and outside between the hollow airtight construction of air movement.Further, this passage is located in the part departing from blow out air stream.
In this indoor apparatus of air conditioner, air can only be to and from the inside and outside of wind direction adjustment blade by passage.Further, because passage is not in the passage of blow out air, the cold air be blown when cooling operation is thus avoided to be entered in wind direction adjustment blade by passage.
The indoor apparatus of air conditioner of a second aspect of the present invention is the indoor apparatus of air conditioner according to first aspect, and wind direction adjustment blade has turning cylinder, and this turning cylinder becomes center of rotation when changing wind direction adjustment blade angle of inclination with respect to the horizontal plane.Further, passage is formed at turning cylinder.
Usually, the turning cylinder of wind direction adjustment blade is configured in the two ends of long side direction, and is positioned at the position in the outer part, two ends than blow-off outlet.Therefore, in this indoor apparatus of air conditioner, passage, not in the passage of blow out air, thus avoids the cold air be blown when cooling operation to be entered in wind direction adjustment blade by passage.
The indoor apparatus of air conditioner of a third aspect of the present invention is the indoor apparatus of air conditioner according to second aspect, and turning cylinder is positioned at the outside in the sidewall portion forming blow out air stream.
In this indoor apparatus of air conditioner, blow out air stream and passage are completely cut off by sidewall portion, thus avoid the cold air be blown when cooling operation to be entered in wind direction adjustment blade by passage.
The indoor apparatus of air conditioner of a fourth aspect of the present invention is the indoor apparatus of air conditioner according to first aspect, and passage is used as the injection hole of air seal test, injects air confirm air-tightness in this air seal test to hollow airtight construction.
In this indoor apparatus of air conditioner, air Injection during air seal test needs air nozzle to be connected to injection position, and passage is located at turning cylinder, consequently, is connected one end that nozzle and wind direction adjust blade.In manufacturing process, do not need the posture changing the wind direction adjustment blade be fed continuously to connect nozzle like this, thus productivity ratio is good.
The indoor apparatus of air conditioner of a fifth aspect of the present invention is the indoor apparatus of air conditioner according to first aspect, and wind direction adjustment blade has multiple plate member and sealing parts.Hollow space is formed by combining multiple plate member.Sealing parts landfill plate member boundary each other.
Usually, requiring that wind direction adjusts blade is hollow structure and slimming, and therefore the inner side of end face becomes heavy wall, causes the volume of hollow space to reduce.But, in this indoor apparatus of air conditioner, by the wind direction adjustment combination of each plate of blade and the technique at its boundary landfill sealing parts, the wall thickening inside end face can be suppressed, prevent the reduction of the volume of hollow space.
The indoor apparatus of air conditioner of a sixth aspect of the present invention is the indoor apparatus of air conditioner according to the 5th aspect, plate member and the identical molding resin material of sealing parts.Multiple plate member is being inserted after resin molding mold with the state forming hollow space, plate member boundary line is each other being injected the resin material of melting, forms hollow airtight construction thus.
In this indoor apparatus of air conditioner, by the material of plate member and sealing parts is set to same material, compared with carrying out situation about engaging with the resin material different with linear expansion coefficient, the durability for thermal expansion/thermal contraction improves, and thus reliability improves.
Invention effect
In the indoor apparatus of air conditioner of a first aspect of the present invention, air can only be to and from the inside and outside of wind direction adjustment blade by passage.Further, because passage is not in the passage of blow out air, the cold air be blown when cooling operation is thus avoided to be entered in wind direction adjustment blade by passage.
In the indoor apparatus of air conditioner of a second aspect of the present invention, passage, not in the passage of blow out air, thus avoids the cold air be blown when cooling operation to be entered in wind direction adjustment blade by passage.
In the indoor apparatus of air conditioner of a third aspect of the present invention, blow out air stream and passage are completely cut off by sidewall portion, thus avoid the cold air be blown when cooling operation to be entered in wind direction adjustment blade by passage.
In the indoor apparatus of air conditioner of a fourth aspect of the present invention, air Injection during air seal test needs air nozzle to be connected to injection position, and passage is located at turning cylinder, consequently, is connected one end that nozzle and wind direction adjust blade.In manufacturing process, do not need the posture changing the wind direction adjustment blade be fed continuously to connect nozzle like this, thus productivity ratio is good.
In the indoor apparatus of air conditioner of a fifth aspect of the present invention, by the wind direction adjustment combination of each plate of blade and the technique at its boundary landfill sealing parts, the wall thickening inside end face can be suppressed, prevent the reduction of the volume of hollow space.
In the indoor apparatus of air conditioner of a sixth aspect of the present invention, by the material of plate member and sealing parts is set to same material, compared with carrying out situation about engaging with the resin material different with linear expansion coefficient, the durability for thermal expansion/thermal contraction improves, and thus reliability improves.
Accompanying drawing explanation
The sectional view of indoor apparatus of air conditioner when Fig. 1 is the running stopping of one embodiment of the present invention.
The front view of indoor apparatus of air conditioner when Fig. 2 is running.
Fig. 3 is the stereogram of wind direction adjustment blade.
Fig. 4 is the exploded perspective view of wind direction adjustment blade.
Fig. 5 is the amplification stereogram of axial wall periphery.
Fig. 6 be outside plate and inner panel overlapping time the amplification stereogram of axial wall periphery.
Fig. 7 is the amplification stereogram of axial wall periphery when being filled with sealing parts in groove.
The side view of the wind direction adjustment blade that Fig. 8 is blow out air when being usual fore blow.
The side view of the wind direction adjustment blade that Fig. 9 is blow out air when being usual front blowing down.
Figure 10 be upper die and lower die by up and down separately time the sectional view of WIM mould.
Figure 11 is the sectional view of the WIM mould of upper die and lower die when closing.
Figure 12 be sealing parts just shaping after running channel and the stereogram of wind direction adjustment blade.
Detailed description of the invention
Below, with reference to accompanying drawing, embodiments of the present invention are described.In addition, embodiment is below concrete example of the present invention, can not limit technical scope of the present invention.
(1) structure of indoor apparatus of air conditioner 10
The sectional view of the indoor apparatus of air conditioner 10 when Fig. 1 is the running stopping of one embodiment of the present invention.In FIG, indoor apparatus of air conditioner 10 is wall-hanging, is provided with main body cover 11, indoor heat converter 13, indoor fan 14, underframe 16 and control part 40.
Main body cover 11 has top part 11a, front panel 11b, backplate 11c and lower horizontal plate 11d, at inner receiving room inside heat exchanger 13, indoor fan 14, underframe 16 and control part 40.
Top part 11a is positioned at the top of main body cover 11, is provided with suction inlet (not shown) in the front portion of top part 11a.
Front panel 11b forms the front face of indoor set, in the flat pattern not having suction inlet.Further, the upper end of front panel 11b is rotatably supported in top part 11a, and front panel 11b can carry out action with hinging manner.
Indoor heat converter 13 and indoor fan 14 are installed on underframe 16.Heat exchange is carried out between indoor heat converter 13 and the air passed through.Further, indoor heat converter 13 observes the shape in the reclinate shape of falling V in two ends from the side, and indoor fan 14 is positioned at the below of indoor heat converter 13.Indoor fan 14 is cross flow fans, makes the contact aeration chamber inside heat exchanger 13 that is taken into indoor and passes through, then to indoor blowout.
Blow-off outlet 15 is provided with in the bottom of main body cover 11.Be provided with the wind direction adjustment blade 31 rotated freely at blow-off outlet 15, wind direction adjustment blade 31 changes the direction of the blow out air blown out from blow-off outlet 15.Wind direction adjustment blade 31 is driven by motor (not shown), not only changes the direction of blow out air, and can carry out opening and closing to blow-off outlet 15.The multiple posture that wind direction adjustment blade 31 can take inclination angle different.
Further, blow-off outlet 15 is connected with the inside of main body cover 11 by blowout stream 18.Blowout stream 18 is formed from blow-off outlet 15 along the scroll portion 17 of underframe 16.
By the work of indoor fan 14, room air is inhaled into indoor fan 14 via suction inlet, indoor heat converter 13, and fan 14 is blown from blow-off outlet 15 through blowout stream 18 indoor.
Observe main body cover 11 from front panel 11b, control part 40 is positioned at the right side side of indoor heat converter 13 and indoor fan 14, and the rotating speed carrying out indoor fan 14 controls, the action control of wind direction adjustment blade 31.
(2) concrete structure
(2-1) blow-off outlet 15
As shown in Figure 1, blow-off outlet 15 is formed at the bottom of main body cover 11, is using horizontal (direction vertical with the paper of Fig. 1) the rectangular opening as long limit.The lower end of blow-off outlet 15 connects with the front edge of lower horizontal plate 11d, and the connection lower end of blow-off outlet 15 and the imaginary plane of upper end are inclined upwardly toward the front.
(2-2) scroll portion 17
Scroll portion 17 is the partition walls bent opposedly with indoor fan 14, is a part for underframe 16.The end of scroll portion 17 arrives the adjacent peripheral edges of blow-off outlet 15 always.The air passed through in blowout stream 18 is advanced along scroll portion 17, and carries along the tangential direction of the end of scroll portion 17.Therefore, if do not have the 1st wind direction adjustment blade 31 at blow-off outlet 15, then the wind direction of blow out air blown out from blow-off outlet 15 is roughly along the direction of the tangent line of the end of scroll portion 17.
(2-3) vertically-supplying air is to adjustment blade 20
Vertically-supplying air has more blades 201 and the pitman 203 being connected more blades 201 as shown in Figure 1 to adjustment blade 20.Further, vertically-supplying air is positioned at than wind direction adjustment blade 31 near the position of indoor fan 14 to adjustment blade 20 in blowout stream 18.
Carry out horizontal reciprocating by pitman 203 along the long side direction of blow-off outlet 15 to move, more blades 201 swings centered by the state vertical with this long side direction.In addition, pitman 203 carries out horizontal reciprocating by motor (not shown) and moves.
(2-4) wind direction adjustment blade 31
The front view of indoor apparatus of air conditioner when Fig. 2 is running.In fig. 2, wind direction adjustment blade 31 can be supported in main body cover 11 rotationally by turning cylinder 311, rotates centered by turning cylinder 311, changes wind direction adjustment blade 31 angle of inclination with respect to the horizontal plane.Wind direction adjustment blade 31 has can the area of degree of shutoff blow-off outlet 15.
Under the state that blow-off outlet 15 is closed by wind direction adjustment blade 31 (with reference to Fig. 1), the outside plate 31a forming lateral surface is formed as in the elongated surfaces of the curved surface being positioned at front panel 11b, level and smooth circular arc camber protruding laterally.Further, the inner panel 31b of the medial surface of the 1st wind direction adjustment blade 31 is formed also in the circular arc camber almost parallel with outside plate 31a.
In addition, turning cylinder 311 is formed through the sidewall portion the inside entering main body cover 11 that blow out stream 18, and the turning cylinder 311 of at least one party is connected with the rotating shaft of the stepper motor (not shown) being fixed in main body cover 11.
Turning cylinder 311 rotates along counter clockwise direction when observing from front in Fig. 1, and the 1st wind direction adjustment blade 31 carries out action with upper end away from the mode of the upper end side of blow-off outlet 15, is opened wide by blow-off outlet 15.On the contrary, turning cylinder 311 rotates along clockwise direction when observing from front in Fig. 1, and the mode of the upper end side of the nearly blow-off outlet 15 of wind direction adjustment blade more than 31 termination carries out action, is closed by blow-off outlet 15.
Under the state that blow-off outlet 15 opens wide by wind direction adjustment blade 31, the blow out air blown out from blow-off outlet 15 roughly flows along the inner panel 31b of wind direction adjustment blade 31.That is, roughly along the blow out air that the tangential direction of the end of scroll portion 17 is blown, its wind direction by wind direction adjustment blade 31 slightly on be changed.
(3) the concrete structure of wind direction adjustment blade 31
Fig. 3 is the stereogram of wind direction adjustment blade 31.Fig. 4 is the exploded perspective view of wind direction adjustment blade 31.In Fig. 1 ~ Fig. 4, wind direction adjustment blade 31 is to form the hollow structure of the mode overlap of hollow bulb 31c by outside plate 31a and inner panel 31b.
Further, two bights being positioned at the both ends on same long limit in four bights that wind direction adjustment blade 31 is rectangle when top view are cut into rectangular-shaped shape.For convenience of explanation, the region with the longest limit is called the 1st region R1, the region on the limit with the second length is called the 2nd region R2.Turning cylinder 311 is located at the two ends of the long side direction of the 2nd region R2.
(3-1) outside plate 31a
The periphery of outside plate 31a swells and forms wall 31aa, and the height of wall 31aa is set to be greater than the size of the thickness of inner panel 31b.The axial wall 31ab at the two ends of especially suitable with the 2nd region R2 part is formed as higher than another wall 31aa, and turning cylinder 311 is given prominence to toward the outer side from wall 31ab.
Fig. 5 is the amplification stereogram of axial wall 31ab periphery.In Figure 5, the rib 31ac adjacent with wall 31aa and axial wall 31ab is formed with at the medial surface of outside plate 31a.The height that even if the height of rib 31ac is configured to inner panel 31b when being placed on rib 31ac, inner panel 31b also can not spill into the position more top than the upper end of wall 31aa.
Outside plate 31a has the passage 312 of through axial wall 31ab and turning cylinder 311.With the medial surface of outside plate 31a for benchmark time, the height and position of passage 312 is lower than the centre-height of turning cylinder 311.More particularly, the height and position of passage 312 is set at such position: when inner panel 31b is placed on rib 31ac, the position opposed with the hollow bulb 31c formed between inner panel 31b and outside plate 31a (with reference to Fig. 1).
(3-2) inner panel 31b
The periphery 31ba of inner panel 31b embeds the wall 31aa of outside plate 31a and the inner side of axial wall 31ab.Inner panel 31b is entering predetermined distance to the inside position from periphery 31ba is formed with the opposed walls 31bb parallel with periphery 31ba.
The amplification stereogram of axial wall 31ab periphery when Fig. 6 is outside plate 31a and inner panel 31b overlap.In figure 6, the opposed walls 31bb of inner panel 31b is opposed with the wall 31aa of outside plate 31a and axial wall 31ab, forms the groove 313 surrounding opposed walls 31bb thus.
(3-3) hollow bulb 31c
As shown in the wind direction adjustment blade 31 of Fig. 1, hollow bulb 31c is formed between inner panel 31b when the overlapping and inner panel 31b of outside plate 31a and inner panel 31b is placed in rib 31ac and outside plate 31a.
Blow out air from blow-off outlet 15 flows on inner panel 31b, when thus supposing not arrange hollow bulb 31c, when blow out air is cold wind, wind direction adjustment blade 31 is cooled from inner panel 31b side towards outside plate 31a, the temperature of the outside plate 31a that cold wind does not touch also declines, and condenses when dropping to below dew-point temperature.
But by arranging hollow bulb 31c, the heat from inner panel 31b side moving and being cut off (heat insulation), outside plate 31a thus can be suppressed to be cooled, consequently to prevent condensation.
(3-4) parts 31d is used in sealing
Fig. 7 is the amplification stereogram of axial wall 31ab periphery when being filled with sealing parts 31d in groove 313.In the figure 7, groove 313 is boundaries of outside plate 31a and inner panel 31b, and by sealing with sealing parts 31d, hollow bulb 31c becomes airtight construction.Sealing parts 31d is the material identical with outside plate 31a and inner panel 31b, is filled in groove 313 with the state of melting.
The sealing parts 31d be filled in groove 313 is cooled and solidifies, and completes the sealing of the boundary of outside plate 31a and inner panel 31b thus.Now, wind direction adjustment blade 31 be formed as only allowing by passage 312 carry out inside and outside between the hollow airtight construction of air movement.
(4) direction controlling of blow out air
The indoor apparatus of air conditioner of present embodiment, as the means in the direction of control blow out air, makes wind direction adjust blade 31 and rotates the direction adjusting blow out air.
(4-1) usually pattern is blown out
Usual blowout pattern makes wind direction adjust blade 31 to rotate the pattern adjusting the direction of blow out air, comprises " usual fore blow " and " usual front blowing down ".
(4-1-1) usual fore blow
The side view of the wind direction adjustment blade 31 that Fig. 8 is blow out air when being usual fore blow.In fig. 8, when user have selected " usual fore blow ", the inner panel 31b that control part 40 makes the 1st wind direction adjustment blade 31 turn to wind direction adjustment blade 31 is in the position of approximate horizontal state.In addition, when the inner panel 31b of the adjustment of wind direction as the application's embodiment blade 31 is circular arc camber, makes wind direction adjust blade 31 and rotate till the tangent line of the front ends of inner panel 31b is in approximate horizontal state.Consequently, blow out air becomes fore blow state.
(4-1-2) usual front blowing down
The side view of the wind direction adjustment blade 31 that Fig. 9 is blow out air when being usual front blowing down.In fig .9, user, when making blow-off direction ratio " usual fore blow " downward, can select " usual front blowing down ".
Now, control part 40 makes wind direction adjust blade 31 rotation until the tangent line that wind direction adjusts the front ends of the inner panel 31b of blade 31 is in low early and high after state compared with horizontal line.Consequently, blow out air becomes blowing down state.
(5) move about the air by passage 312
No matter in which kind of situation of " usual fore blow " and " usual front blowing down ", wind direction adjustment blade 31 is all when heating by Hot-blast Heating, when freezing by cold front heavy rain.Therefore, the air in hollow bulb 31c is also heated or is cooled, and thus produces expansion or the contraction of air.
Suppose it is complete airtight construction, along with the expansion/contraction of hollow bulb 31c, wind direction adjustment blade 31 also expansion/contraction.But, this wind direction adjustment blade 31 be only allow by passage 312 carry out inside and outside between the hollow structure of air movement, thus can prevent wind direction from adjusting the expansion/contraction of blade 31.
In addition, turning cylinder 311 is formed through the sidewall portion the inside entering main body cover 11 that blow out stream 18, and thus the passage 312 self of through turning cylinder 311 is not present in the passage of blow out air.Therefore, even due to the expansion/contraction of air in wind direction adjustment blade 31, when air is moved in passage 312, also can prevent blow out air from being entered in wind direction adjustment blade 31 by passage 312.
Therefore, it is possible to avoid such situation: the cold air be blown when cooling operation by passage enter wind direction adjustment blade 31 in, from inner side by cooling air to adjustment blade 31.
Further, even when such as making the humidification running containing moisture in blow out air, also can prevent the air containing moisture from being entered in wind direction adjustment blade 31 by passage 312.Consequently, such as smaller in the possibility of the situation generation of the internal condensation of wind direction adjustment blade 31.
(6) the sealing manufacture method of parts 31d
The sectional area of groove 313 is 5 square millimeters or is less than 5 square millimeters, thus fills the sealing parts 31d not a duck soup of melting.In the present embodiment, the fill method of molten resin adopts WIM (Welding In Mold: welding in the mould) method of forming.
Figure 10 be patrix 71 and counterdie 81 by up and down separately time the sectional view of WIM mould 70.Further, Figure 11 is the sectional view of patrix 71 and the counterdie 81 WIM mould 70 when closing.In Figure 10 and Figure 11, such as, the sub-assembly of outside plate 31a and inner panel 31b overlap that makes as shown in Figure 6 is called patrix, upper die and lower die are closed.
In addition, Figure 10 and Figure 11 is that the parts be thus arranged in mould only illustrate the parts P with simple groove G for diagram by the accompanying drawing of multi-point sprue to the example of injection mo(u)lding molten resin in washing trough.
Be provided with multi-point sprue 77 at patrix 71, the molten resin injected by nozzle 73 from injection moulding machine is flowed into groove G by multi-point sprue 77.Therefore, the molten resin from each cast gate roughly moves equidistance, completes the filling to groove G, does not thus need injection pressure and molten resin temperature to set extra-high, and molten resin can be made to spread all over without interruption in whole groove G.
In addition, in the running channel 75 molten resin being directed to multi-point sprue 77, remain the amount of more than about 50 times of the amount of resin be filled in groove G, thus adopt the mould of hot runner mode, to reduce the discarded amount of resin.Hot runner mode uses heater 78,79 by surrounding's heating of running channel 75, molten resin maintained all the time the mode of molten condition.That is, the resin in running channel 75 does not solidify, and thus can use these resins and can not discard, both economical.
In addition, each cast gate of multi-point sprue 77 is conditioned temperature, thus suitably can maintain the molten resin temperature in running channel 75, also suitably can maintain the mobility of the molten resin of flowing in running channel 75.
In addition, carrying out pressure discharge for being detained the molten resin reaching the stipulated time more than, to prevent molten resin to be detained the stipulated time more than due to fault etc. in running channel 75, making the situation of the original physical property deterioration of this resin.In addition, when the sealing of manufacture embodiment is with parts 31d, the preferred stipulated time is 30 ~ 60 minutes.
Figure 12 be sealing parts 31d just shaping after running channel 75 and the stereogram of wind direction adjustment blade 31.In addition, the shape of running channel 75 is examples, is not limited to the shape of Figure 12.In fig. 12, the annulus that blacking represents is sealing parts 31d, and each cast gate of multi-point sprue 77 is opposed with sealing parts 31d.Like this, when sealing parts 31d is the less and long ring-type of sectional area, multi-point sprue 77 also can be adopted to carry out shaping.
(7) feature
(7-1) in indoor apparatus of air conditioner 10, air can only be to and from the inside and outside of wind direction adjustment blade 31 by passage 312.Further, because passage 312 is not in the passage of blow out air, the cold air be blown when cooling operation is thus avoided to be entered in wind direction adjustment blade 31 by passage.
(7-2) and, passage 312, not in the passage of blow out air, thus avoids the cold air that is blown when cooling operation to be entered in wind direction adjustment blade 31 by passage 312.
(7-3) and, blowout stream 18 and passage 312 are completely cut off by sidewall portion, thus avoid the cold air that is blown when cooling operation to be entered in wind direction adjustment blade 31 by passage 312.
(7-4) and, by wind direction being adjusted the overlapping and technique that is landfill sealing parts 31d in both boundary and groove 313 of the outside plate 31a of blade 31 and inner panel 31b, can suppress wind direction adjust blade 31 end face inside wall thickening, prevent the reduction of the volume of hollow space.
(7-5) and, by the material of outside plate 31a, inner panel 31b and sealing parts 31d is set to same material, compared with carrying out situation about engaging with the resin material different with linear expansion coefficient, the durability for thermal expansion/thermal contraction improves, and thus reliability improves.
(8) other
Usually, air Injection during air seal test needs air nozzle to be connected to injection position, and passage 312 is located at turning cylinder 311, consequently, is connected one end that nozzle and wind direction adjust blade 31.In manufacturing process, do not need the posture changing the wind direction adjustment blade 31 be fed continuously to connect nozzle like this, thus productivity ratio is good.
Utilizability in industry
As mentioned above, according to the present invention, the sealing parts of wind direction adjustment blade can not only be used for, and can be used in adopting sectional area little and the product of the resin component of the ring-type of length.
Label declaration
10 indoor apparatus of air conditioner; 11 main body covers; 15 blow-off outlets; 18 blow out air streams; 31 wind direction adjustment blades; 31a outside plate (plate member); 31b inner panel (plate member); 31d sealing parts; 40 control parts; 311 turning cylinders; 312 passages.
[prior art document]
[patent document]
[patent document 1] Japanese Unexamined Patent Publication 2009-14289 publication

Claims (6)

1. an indoor apparatus of air conditioner (10), this indoor apparatus of air conditioner (10) has:
Wind direction adjustment blade (31), the wind direction of the air that its adjustment blows out from blow-off outlet (15); With
Main body cover (11), it has the blow out air stream (18) Air Conditioning being directed to described blow-off outlet (15),
Described wind direction adjustment blade (31) be only allow by the passage (312) of regulation carry out inside and outside between the hollow airtight construction of air movement,
Described passage (312) is located in the part departing from described blow out air stream (18).
2. indoor apparatus of air conditioner according to claim 1 (10), wherein,
Described wind direction adjustment blade (31) has turning cylinder (311), and this turning cylinder (311) becomes center of rotation when changing described wind direction adjustment blade (31) angle of inclination with respect to the horizontal plane,
Described passage (312) is formed at described turning cylinder (311).
3. indoor apparatus of air conditioner according to claim 2 (10), wherein,
Described turning cylinder (311) is positioned at the outside in the sidewall portion forming described blow out air stream (18).
4. indoor apparatus of air conditioner according to claim 1 (10), wherein,
Described passage (312) is used as the injection hole of air seal test, injects air confirm air-tightness in this air seal test to described hollow airtight construction.
5. indoor apparatus of air conditioner according to claim 1 (10), wherein,
Described wind direction adjustment blade (31) has:
Multiple plate member (31a, 31b), forms hollow space by combining described multiple plate member; With
Sealing parts (31d), plate member (31a, 31b) boundary each other described in its landfill.
6. indoor apparatus of air conditioner according to claim 5 (10), wherein,
Described plate member (31a, 31b) and described sealing parts (31d) with identical molding resin material,
After described multiple plate member (31a, 31b) is inserted resin molding mold with the state forming described hollow space, described plate member (31a, 31b) boundary line is each other injected the described resin material of melting, forms described hollow airtight construction thus.
CN201380044929.8A 2012-08-28 2013-08-02 Indoor air-conditioning unit Active CN104603550B (en)

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JP5479547B2 (en) 2014-04-23
WO2014034381A1 (en) 2014-03-06
CN104603550B (en) 2017-04-26
JP2014044020A (en) 2014-03-13
ES2630380T3 (en) 2017-08-21

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