CN104596823B - Concrete permeability test test specimen encapsulant automatic roll painting device - Google Patents

Concrete permeability test test specimen encapsulant automatic roll painting device Download PDF

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Publication number
CN104596823B
CN104596823B CN201510061272.7A CN201510061272A CN104596823B CN 104596823 B CN104596823 B CN 104596823B CN 201510061272 A CN201510061272 A CN 201510061272A CN 104596823 B CN104596823 B CN 104596823B
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test specimen
frame
encapsulant
test
painting device
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CN104596823A (en
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曹敏
郑建根
王良
黄建超
梁荣祥
那彬彬
陈卫芳
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Zhejiang Institute of Hydraulics and Estuary
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Zhejiang Institute of Hydraulics and Estuary
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Abstract

The present invention relates to concrete permeability test test specimen encapsulant automatic roll painting device.The characteristics of coating roller that purpose is to provide should have good roller coating effect, low labour intensity and high production efficiency.Technical scheme is:Concrete permeability test test specimen encapsulant automatic roll painting device, is used for the heater for melting encapsulant including for holding the molten basin of encapsulant and being arranged in molten basin;It is characterized in that:The coating roller also includes swingingly being positioned in molten basin around horizontal axis and for supporting the frame of test specimen, being arranged in frame the rolling mechanism and the elevating mechanism by frame adjustment test specimen high and low position that are used to driving test specimen rotation.

Description

Concrete permeability test test specimen encapsulant automatic roll painting device
Technical field
The present invention relates to a kind of concrete permeability test equipment, specifically a kind of automatic roll painting device of test specimen.
Background technology
Concrete permeability test is the routine test of detection concrete Penetration Signature in hydraulic engineering.Examination used in test Part 9 is generally truncated cone-shaped (outer circumference surface of test specimen needs to contact with die trial), before the test will be beforehand through manual type in examination Certain thickness encapsulant (encapsulant is formed by paraffin and rosin proportioning) is coated on part surface, and its process is:First by solid-state Encapsulant be put into molten basin (roller coating basin) in and be melted to liquid with heating by electric cooker, then test specimen be put in molten basin constantly roll Roller coating is carried out, loads die trial after the encapsulant thickness covered on test specimen meets requirement.
But the rolling process depends on the operating experience of workman, also has the following disadvantages:
(1) temperature of encapsulant cannot be accurately controlled when heating, the adhesiving effect of encapsulant is easily affected;
(2) velocity of rotation of test specimen cannot be accurately controlled during roller coating, the encapsulant mistake being covered on test specimen is easily caused It is thick or excessively thin;
(3) it is difficult to grasp the liquid level of encapsulant in molten basin, test specimen immerses in encapsulant too far and easily affects Test;
(4) per group of test will typically use 6 test specimens and each test specimen about 5kg or so, and labour intensity is larger;
(5) success rate of roller coating is relatively low, and easily causing test specimen cannot load in die trial, therefore operating efficiency lowly (has Jing Test workman roller coating success rate about 50~60% and rawness workman roller coating success rate less than 30%).
The content of the invention
The purpose of the present invention is to overcome the shortcomings of above-mentioned background technology, there is provided a kind of concrete permeability test test specimen sealing Material automatic roll painting device, the coating roller should have that roller coating effect is good, low labour intensity and the characteristics of high production efficiency.
The technical scheme is that:Concrete permeability test test specimen encapsulant automatic roll painting device, including for holding The molten basin of encapsulant and it is arranged in molten basin for melting the heater of encapsulant;It is characterized in that:The coating roller Also include swingingly being positioned in molten basin around horizontal axis and be used to drive for supporting the frame of test specimen, being arranged in frame The rolling mechanism of test specimen rotation and the elevating mechanism by frame adjustment test specimen high and low position;
In the rolling mechanism:The two ends of drive shaft are rotatably positioned in frame with molten basin and drive shaft respectively Pivot center is overlapped with the axis of oscillation of frame, is rotatably positioned in frame parallel to the driven spindle of drive shaft and by driving Moving axis is driven by transmission component, is fixed in frame parallel to the driven axle of driven shaft;It is fixed with driven shaft for supporting Test specimen and drive test specimen rotate driving wheel, be rotatably positioned on driven axle for support test specimen and coordinate test specimen rotate Follower;
The elevating mechanism includes the lifting motor being arranged on outside molten basin, for transmitting motor power to promote frame to swing Leading screw group, connection motor and leading screw group cross hinge and connection frame and screw mandrel group connecting plate.
The frame is to be arranged with two parting beads in parallel in rectangular frame and rectangular frame.
The nut of the leading screw group can be swingingly positioned on connecting plate around horizontal axis by jointed shaft, jointed shaft axis Parallel with the axis of oscillation of frame, the screw rod of the leading screw group is passed sequentially through cross hinge and is connected with adapter sleeve with machine shaft,
Three wheel faces that described each driving wheel is sequentially reduced including diameter with follower.
The heater is electrothermal tube.
The invention has the beneficial effects as follows:
The present invention is for the test specimen roller coating encapsulant in concrete permeability test;Only need to by encapsulant (paraffin and Rosin) it is put in molten basin by a certain percentage and the test specimen for needing roller coating is placed in frame, test specimen is adjusted by elevating mechanism then Contact depth with liquid sealing material, then constantly rotation completes roller coating to drive test specimen by rolling mechanism;The present invention can have In the case of effect control test specimen immersion depth, it is ensured that encapsulant is equably covered on test specimen and controls sealing material exactly The thickness of material, completely eliminates the impact of human factor so that the die-filling success rate of test specimen reaches more than 90%, significantly reduces The working strength and workload of testing crew, has been significantly increased operating efficiency.
Description of the drawings
Fig. 1 is the main structure diagram of the present invention.
Fig. 2 is the left view structural representation of the present invention.
Fig. 3 is the overlooking the structure diagram of the present invention.
Fig. 4 is the structural representation of driving wheel and follower in the present invention.
Specific embodiment
Below in conjunction with Figure of description, the invention will be further described, but the invention is not limited in following examples.
Concrete permeability test test specimen encapsulant automatic roll painting device, including for holding the molten basin 1 of encapsulant, be used for The fusing heater 11 of encapsulant, the frame 2 for supporting test specimen, the rolling mechanism for driving test specimen rotation and pass through Frame adjusts the elevating mechanism of test specimen high and low position.
The surrounding and base plate of the molten basin is made hollow, can play the effect of reducing energy consumption;Two are provided with the molten basin The individual fixed pin 12 for positioning frame.The heater is that the electrothermal tube being arranged in molten basin (shows symmetrical in molten basin in figure Arrange two electrothermal tubes).
The frame can rotationally be positioned in molten basin around horizontal axis and frame is arranged on above electrothermal tube;The frame It is the rectangular frame (being bolted between crossbeam and longeron) being formed by connecting from beginning to end by crossbeam 21 and longeron 22 successively;Such as Shown in Fig. 1, the left end of frame is rotatably positioned on fixed pin, and the right-hand member of frame is provided with anticollision leg 25, the anticollision leg The angle rotationally clockwise of frame can be limited to prevent frame from colliding with electrothermal tube;Two flat shapes are provided with the frame The parting bead 23 (two ends of parting bead are separately fixed on two longerons of frame) of arrangement, the parting bead can prevent test specimen from inadvertently falling off And break electrothermal tube.
The rolling mechanism is arranged in frame, including drive shaft 31 that is horizontally disposed and being parallel to each other, driven spindle 32 With driven axle 33;Drive shaft is arranged between housiung separator and molten basin side wall, and one end of drive shaft is rotatably positioned in molten basin On the wall of side, the other end is rotatably positioned on crossbeam, and the pivot center of drive shaft is overlapped with the pivot center A of frame; Driven shaft is arranged in frame with driven axle, and the two ends of driven shaft are rotatably positioned on two crossbeams respectively, driven axle Two ends be then separately fixed on two crossbeams (be formed with crossbeam for adjusting the bar hole 29 of passive shaft position);In drive shaft Driving gear 34 is fixed with, the driven gear 35 engaged with driving gear on driven shaft, is fixed with.
Two driving wheels 36 for driving test specimen to rotate are fixed with driven shaft, are rotatably positioned on driven axle useful In the follower 37 for coordinating test specimen to rotate, test specimen is placed on driving wheel and follower.Each driving wheel is included with follower The first wheel face 51 that external diameter increases successively, (shaft section of driving wheel and follower is rank to the second wheel face 52 with third round face 53 It is trapezoidal);As shown in figure 4, the first wheel face is used to undertake test specimen weight and rotate by frictional force drives test specimen, the end of the second wheel face Face is used to position test specimen two ends to prevent test specimen longitudinal sliding motion, the end face in third round face to be used to prevent test specimen from skidding off or falling molten Basin.The spacing and driving wheel of the spacing between spacing, follower, driven shaft and driven axle between the driving wheel with it is passive The shape of wheel can be adjusted according to the profile of test specimen and size.
Be additionally provided with the rolling mechanism for driving the electric rotating machine (in figure omit) of drive shaft turns, electric rotating machine according to It is secondary that test specimen rotation is driven by drive shaft, driving gear, driven gear, driven shaft and driving wheel.
The elevating mechanism is arranged on outside molten basin and by promoting gantry rotation changing test specimen and liquid sealing material Contact depth.The elevating mechanism includes being fixed on the motor 41 of molten basin outer wall, for transmitting motor power so as to promote machine The connecting plate 24 of the cross hinge 42 and connection frame and screw mandrel group of leading screw group, connection motor and leading screw group that frame is rotated.
The leading screw group can accurately control frame deflection angle, including nut 51 and the screw rod 52 with nut screw connection. As shown in figure 1, the left end of the connecting plate is fixed in the right-hand stringer of frame, the right-hand member of connecting plate is extended to outside molten basin;Institute Nut is stated by the horizontally hinged right-hand members in connecting plate of jointed shaft 51-1, jointed shaft axis B is parallel with the axis of oscillation of frame;Institute The bottom for stating screw rod is passed sequentially through cross hinge and is connected machine shaft with adapter sleeve 46, and adapter sleeve is positioned at by thrust bearing Bearing the axial thrust of screw mandrel on frame 45.The molten basin outer wall fixes an installing plate 43, and motor is fixed on by lower carriage 44 On installing plate, adapter sleeve is rotatably positioned on a mounting board by upper bracket 45.

Claims (5)

1. concrete permeability test test specimen encapsulant automatic roll painting device, including for hold encapsulant molten basin (1) and It is arranged in molten basin for melting the heater (11) of encapsulant;It is characterized in that:The coating roller also includes can be around level It is used to drive test specimen rotation in being positioned at molten basin and for supporting the frame of test specimen (2), being arranged in frame axis oscillating Rolling mechanism and the elevating mechanism by frame adjustment test specimen high and low position;
In the rolling mechanism:The two ends of drive shaft (31) are rotatably positioned in frame with molten basin and drive shaft respectively Pivot center is overlapped with the axis of oscillation (A) of frame, and the driven spindle (32) parallel to drive shaft is rotatably positioned in frame In and driven by transmission component by drive shaft, the driven axle (33) parallel to driven shaft is fixed in frame;It is solid on driven shaft Surely have for support test specimen and drive test specimen rotate driving wheel (36), be rotatably positioned on driven axle for supporting test specimen And coordinate the follower (37) of test specimen rotation;
The elevating mechanism includes the lifting motor (41) being arranged on outside molten basin, for transmitting motor power to promote frame to swing Leading screw group, connection motor and leading screw group cross hinge (42) and connection frame and screw mandrel group connecting plate (24).
2. concrete permeability test test specimen encapsulant automatic roll painting device according to claim 1, it is characterised in that:It is described Frame is to be arranged with two parting beads (23) in parallel in rectangular frame and rectangular frame.
3. concrete permeability test test specimen encapsulant automatic roll painting device according to claim 2, it is characterised in that:It is described The nut (51) of leading screw group can be swingingly positioned on connecting plate around horizontal axis by jointed shaft (51-1), jointed shaft axis (B) parallel with the axis of oscillation of frame, the screw rod (52) of the leading screw group passes sequentially through cross hinge with adapter sleeve (46) and motor Rotating shaft connects.
4. concrete permeability test test specimen encapsulant automatic roll painting device according to claim 3, it is characterised in that:It is described Three wheel faces that driving wheel is sequentially reduced including diameter with follower.
5. concrete permeability test test specimen encapsulant automatic roll painting device according to claim 4, it is characterised in that:It is described Heater is electrothermal tube.
CN201510061272.7A 2015-02-05 2015-02-05 Concrete permeability test test specimen encapsulant automatic roll painting device Active CN104596823B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112916292B (en) * 2021-01-18 2022-09-16 杨方 Concrete impermeability detection equipment and detection method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2643310Y (en) * 2003-08-01 2004-09-22 陆国良 Multifunctional wax-sealing and die-filling machine for concrete impermeability test block
CN202010632U (en) * 2011-01-31 2011-10-19 山东淄建集团有限公司 Painting device for concrete anti-permeability test piece
CN102608014A (en) * 2009-10-09 2012-07-25 威海建设集团股份有限公司 Method for testing permeability resistance of concrete
CN203002587U (en) * 2012-12-14 2013-06-19 黄石经纬纺织机械有限公司 Coating thickness regulating device
CN204422298U (en) * 2015-02-05 2015-06-24 浙江省水利河口研究院 Concrete permeability test test specimen encapsulant automatic roll painting device

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000214161A (en) * 1999-01-25 2000-08-04 Maruto Seisakusho:Kk Water-permeability/gas-permeability test device and seal structure of specimen for it

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2643310Y (en) * 2003-08-01 2004-09-22 陆国良 Multifunctional wax-sealing and die-filling machine for concrete impermeability test block
CN102608014A (en) * 2009-10-09 2012-07-25 威海建设集团股份有限公司 Method for testing permeability resistance of concrete
CN202010632U (en) * 2011-01-31 2011-10-19 山东淄建集团有限公司 Painting device for concrete anti-permeability test piece
CN203002587U (en) * 2012-12-14 2013-06-19 黄石经纬纺织机械有限公司 Coating thickness regulating device
CN204422298U (en) * 2015-02-05 2015-06-24 浙江省水利河口研究院 Concrete permeability test test specimen encapsulant automatic roll painting device

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