CN104593894A - Single-fiber fine-denier viscose filament yarn and production method thereof - Google Patents

Single-fiber fine-denier viscose filament yarn and production method thereof Download PDF

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Publication number
CN104593894A
CN104593894A CN201510034973.1A CN201510034973A CN104593894A CN 104593894 A CN104593894 A CN 104593894A CN 201510034973 A CN201510034973 A CN 201510034973A CN 104593894 A CN104593894 A CN 104593894A
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viscose
spinning
pulp
cellulose
cell
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张志宏
田文智
张志涛
杜树新
张红江
鲁士君
陈洁龄
张旭东
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Baoding Swan Fiber Co Ltd
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SWAN FIBER Co Ltd
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Abstract

The invention discloses a single-fiber fine-denier viscose filament yarn and a production method thereof. The production method comprises the following steps: soaking mixed pulp of cotton, wood and bamboo in a 210-250g/L NaOH solution at a temperature of 38-55 DEG C, and performing oxidative degradation on alkali cellulose at a temperature of 25-50 DEG C; performing yellowing reaction on the alkali cellulose and CS2 with the addition amount accounting for 32.5-35% of the amount of alpha-cell to obtain cellulose xanthate, then, adding dissolved alkali liquor and soft water to dissolve the cellulose xanthate into dissolved gum; grinding the dissolved gum at a temperature of 12-20 DEG C, dissolving, homogenizing, mixing, filtering and ripening to obtain spinning viscose; coagulating the spinning viscose in a coagulating bath, dissolving and regenerating to prepare the fine-denier viscose filament yarn with the fineness of 0.5dtex-1.11dtex. The single-fiber fine-denier viscose filament yarn produced by adopting the preparation method is compact in structure, soft in hand feeling, fine in texture, soft, full, high in elasticity, good in conformality, strong in cleaning capacity, high in moisture absorption, gas permeability, antibacterial, bacteriostatic, and excellent in wearability.

Description

A kind of single fiber fine denier viscose long filament and production method thereof
Technical field
The present invention relates to a kind of viscose filament yarn and production method thereof, especially relate to a kind of production method of single fiber fine denier viscose long filament.
Background technology
Viscose filament yarn attribute is regenerated celulose fibre, and the fabric being raw material with it is soft, smooth, and moisture absorption is breathed freely, and fabric draping, is easy to dyeing, antistatic, has excellent wearability, is one of yarn raw material important in field of textiles.At present, viscose filament yarn has defined multifilament fiber number 33.3dtex ~ 666.7dtex, the tandem product scale of filament number 2.22dtex ~ 66.7dtex.In recent years, along with the change of market to high-end textiles demand and the Application and Development of textile industry high-tech, high-performance, the exploitation of functional, differential textile raw material, application are promoted, the fine denier viscose continuous yarn product that fine denier viscose long filament and production technology become viscose filament yarn innovation and development emphasis, particularly below single fiber 1.33dtex becomes the emphasis regenerated celulose fibre raw material needed for grade textiles.Fine denier viscose long filament due to monofilament very thin, its radius of curvature is little, counter-bending stiffness reduces, under identical multifilament fiber number condition, monofilament radical is more, monofilament is thinner, and the specific area of multifilament is larger, its fabric construction is tight, quality is fine and smooth, soft glutinous plentiful, elasticity is high, conformality good, cleaning capacity is strong; Its sucting wet air permeability is more outstanding, " respiratory " is strong, more common silk has dual regulation cool in summer and warm in winter more, the comfortableness of wearability is more excellent, the Fabric Style of viscose filament yarn and functionally to get a promotion, expand, has stronger advantage and effect that is satisfactory and admiration when making the fabric such as silk-like fabric, high density proofed breathable fabric, imitative peach-skin fabrics, clean-cloth, dustless dress material, high absorbency material, Glove suede and dermatine.
At present be mainly real silk, acetate silk and ammonia copper wire for the production of the natural fabric of high-grade silk weaving or knitted fabric fabric and regenerated celulose fibre raw material.Acetate silk and ammonia copper wire monofilament very thin, its fiber number, at below 1.33dtex, even can reach 0.44dtex, and thus its fabric texture softness, good toughness, gloss are soft, and natural in color, environmental protection, moisture absorption, perspire, pendency sense, wearability are similar to silk.But because real silk, acetate silk and ammonia copper wire are expensive, yield poorly, and the reasons such as market supply quantity not sufficient, constrain the exploitation of high-grade fabric and dress ornament, production, the fibrous raw material of the excellent performance that can substitute real silk, acetate silk and ammonia copper wire is actively being sought by manufacturer.The fine denier viscose long filament of below monofilament 1.33dtex is close to real silk, acetate silk and ammonia copper wire in performance, and cost performance is high, and alternative real silk, acetate silk and ammonia copper wire are used for the production of high-grade fabric, dress ornament, expands the application of viscose filament yarn.
Cotton pulp viscose filament yarn is wood pulp, bamboo-pulp viscose filament softness comparatively, and smooth, the stiffness of wood pulp, bamboo-pulp viscose filament are better than cotton pulp viscose filament yarn, and nice and cool, the pro-skin sense of bamboo-pulp viscose filament are better than cotton, wood pulp viscose filament yarn; The health cares such as that particularly bamboo-pulp viscose filament has is antibacterial, antibacterial, deodorization, be cotton, wooden viscose filament yarn is incomparable.That is, the viscose filament yarn that cotton pulp, wood pulp and bamboo pulp are produced respectively has pluses and minuses, just think, if all advantages that the fine denier viscose long filament of below the monofilament 1.33dtex made by cotton pulp, wood pulp and bamboo pulp three kinds mixing pulp has three kinds of silks are problems that we will study at present.Because cotton pulp reactivity worth (glue) is lower than wood pulp, be better than bamboo pulp, spinning spinnability is better than wood pulp and bamboo pulp, and the spinnability of wood pulp is better than bamboo pulp, cotton pulp viscose filament yarn is strong, stretch performance is better than wood pulp and bamboo-pulp viscose filament, so, with cotton pulp, wood pulp is different with the manufacturing technique requirent that bamboo pulp produces viscose filament yarn, at present, the fine denier viscose long filament of below monofilament 1.33dtex is all with cotton pulp, wood pulp, the single raw material such as bamboo pulp carries out producing, as the patent " a kind of superfine-denier cellulose filament fiber and manufacture method thereof " that application number is 201110131575.3, production fiber number is the super fine denier viscose filament yarn of 0.6 dtex-1 dtex, the patent " a kind of fine count fiber element filament fiber and manufacture method thereof " of application number 201110131574.9, produce 20-50D(22.2dtex-55.6dtex) viscose filament yarn, all adopt the single pulp material such as cotton pulp or wood pulp.How its mixture manufacturing being gone out the more superior viscose filament yarn of integrated service performance is people's urgent problems.
Summary of the invention
The present invention solves the above-mentioned problems in the prior art exactly, there is provided that a kind of fabric construction is tight, soft, quality is fine and smooth, soft glutinous plentiful, elasticity is high, conformality good, cleaning capacity is strong, sucting wet air permeability is high, antibacterial bacteriostatic, the monofilament linear density that wearability is superior is 0.5dtex ~ 1.11dtex single fiber fine denier viscose long filament and production method thereof.
For completing above-mentioned purpose, technical solution of the present invention is: a kind of single fiber fine denier viscose long filament, and calculate according to percentage by weight, it is made up of the bamboo pulp of the Cotton Pulp of 10-80%, the wood pulps of 10-80% and 10-80%; Its monofilament linear density is 0.5dtex ~ 1.11dtex.
Single fiber fine denier viscose long filament production method described above, it comprises adhesive-preparing technology and spinning technique;
Adhesive-preparing technology comprises the following steps:
A. flood; The bamboo pulp mixing pulp of the Cotton Pulp of 10-80%, the wood pulps of 10-80% and 10-80% is placed in the NaOH NaOH solution that concentration is 210 ~ 250g/L, temperature is 38 ~ 55 DEG C flood, dip time 40 ~ 100min; The aromatic radical polyoxyethylene ether that addition is 0.5 ~ 1.5 ‰ of contained alpha cellulose α-cell in mixing pulp is added in NaOH NaOH solution; After dipping, through squeezing, pulverize and make alkali cellulose;
B. experienced: described alkali cellulose is carried out oxidative degradation, oxidative degradation temperatures is 25 ~ 50 DEG C, reaches the required degree of polymerization: alkali cellulose cuprammonium viscosity is 4 ~ 8mPa.s(20 DEG C of mensuration);
C. yellow: by alkali cellulose and carbon disulfide CS 2carry out yellow and be obtained by reacting cellulose xanthate, CS 2addition is 32.5 ~ 35%, yellow time 90 ~ 120min of contained alpha cellulose α-cell amount in mixing pulp; Then add and dissolve alkali lye and soft water cellulose xanthate is dissolved into dissolving glue, the concentration of dissolving alkali lye is 110g/l, inside adds ethoxylated fatty amines and alkylamine polyethylene glycol mixture auxiliary agent that addition is 1 ~ 2 ‰ of α-cell; Dissolving glue is by the alpha cellulose α-cell of 7.6 ~ 8.4%, and the sulphur S of the NaOH NaOH and 2 ~ 2.4% of 5.6 ~ 6.2% forms;
D. dissolve afterwards: described cellulose xanthate being dissolved glue is carry out grinding 90 ~ 180min, dissolving, homogenizing under the condition of 12 ~ 20 DEG C in temperature, reduces viscose glue micelle;
E. mix, filter and maturation: each batch of close cellulose xanthate viscose is mixed, improve the homogeneity of viscose glue, incorporation time 120 ~ 180min, mixing temperature 12 ~ 25 DEG C; Spinning viscose is made in maturation, the deaeration carried out after carrying out filtering and impurity removing to mixed viscose 30 ~ 60 hours again; Spinning viscose physical and chemical indexes: viscosity is 32 ~ 55s(20 DEG C), degree of ripeness is 9.5 ~ 12ml(10%NH 4cL titration number), surface tension is 44 ~ 48 dyn/cm;
Spinning technique:
Spinning viscose carried out in coagulating bath solidify, decompose, regenerative response, the fiber that regeneration is shaped is spun into the fine denier viscose long filament that fiber number is 0.5dtex ~ 1.11dtex on continuous spinning machine, is wound into cylinder silk after washing, starching, oven dry; Spinning coagulation bath comprises: the H of 124 ~ 145g/L 2sO 4, the Na of 220 ~ 280g/L 2sO 4, the Zn SO of 8.5 ~ 16g/L 4, add the polyoxyethylene polyenoid multiamide compound that addition is 0.5 ~ 2 ‰ of α-cell, coagulation bath temperature is 47 ~ 62 DEG C, and surface tension is 42 ~ 46 dyn/cm; Spinning speed is 100 ~ 140m/min, and spinning head stretching rate is 50 ~ 200%, and forming tube length is 1000mm, and spinning head spinneret orifice diameter is 0.04 ~ 0.055mm, and hole count is 75 ~ 200 holes; Adopt dish-style or vertical filter, the two filter of spinning head filters spinning viscose.
The spinning head cap of continuous spinning machine described above adopts a kind of spinning head cap preventing spinning head from damaging with protection stand-off; Godet roller adopts a kind of being convenient to know the visual godet roller of forming tube checked and rotate godet roller ruuning situation, reduces lousiness; Dividing guide adopts a kind of built-in ceramic dividing guide, improves stability of spinning process.
The various performances of the single fiber fine denier viscose long filament of the mixing pulp of the filament number 0.5dtex that the present invention is produced by aforementioned production method ~ 1.11dtex are all better than the performance of the single fiber fine denier viscose continuous yarn product that single Cotton Pulp, wood pulps or bamboo pulp are produced, its fabric construction is tight, soft, quality is fine and smooth, soft glutinous plentiful, elasticity is high, conformality good, cleaning capacity is strong, sucting wet air permeability is high, antibacterial bacteriostatic, wearability is superior, be similar to real silk and ammonia copper wire, for the raw materials for production of high-grade fabric and dress ornament.
detailed description of the invention:
Below in conjunction with detailed description of the invention, the invention will be further described.
Embodiment 1: the fine denier viscose long filament that a kind of 50dtex/100f is cotton, wood, bamboo mixing pulp spin single fiber 0.5dtex continuously, calculate according to percentage by weight, it is made up of the mixing pulp of 10% Cotton Pulp, 80% wood pulps, 10% bamboo pulp.Its production method comprises adhesive-preparing technology and spinning technique.
Adhesive-preparing technology comprises the following steps:
(1) flood: the cotton of described amount, wood, bamboo mixing pulp are placed in alkalization bucket by hello dregs of rice machine and flood, the NaOH solution that concentration is 210g/L, temperature is 38 DEG C is had in alkalization bucket, dip time 100min, adds the aromatic radical polyoxyethylene ether that addition is 0.5 ‰ of α-cell in NaOH solution.After dipping, pulverize make alkali cellulose through the squeezing of mesh pressure roller squeezer, slimer.
(2) experienced: be placed in experienced drum by described alkali cellulose and carry out oxidative degradation, oxidative degradation temperatures is 33 DEG C, reaches the required degree of polymerization: alkali cellulose cuprammonium viscosity is 4mPa.s(20 DEG C of mensuration).
(3) yellow: by alkali cellulose and carbon disulfide CS 2add in xanthating machine (with stirring, mediating and salt water leg) and carry out yellow and be obtained by reacting cellulose xanthate, CS 2addition is 32.5% of α-cell, yellow time 90min; Then add and dissolve alkali lye and soft water cellulose xanthate is dissolved into dissolving glue, dissolve alkali lye be in add ethoxylated fatty amines that addition is 1.2 ‰ of α-cell and alkylamine polyethylene glycol mixture concentration be the NaOH NaOH solution of 110g/l.Dissolve the composition of glue: the α-cell of 7.6%, the NaOH NaOH of 6.2%, the S of 2.2%.
(4) dissolve afterwards: described cellulose xanthate being dissolved glue in temperature is carry out grinding 90min in grinder under the condition of 12 DEG C, then add dissolving in dissolving machine (with stirring, circulation and salt water leg), homogenizing, reduction viscose glue micelle.
(5) mix, filter and maturation: each batch of close cellulose xanthate viscose is squeezed in mixer and mixes, improve the homogeneity of viscose glue, incorporation time 120min, mixing temperature 25 DEG C; To mixed viscose add carry out filtering and impurity removing in KKF filter or sheet frame pressure testing filter after carry out maturation, the deaeration of 30 hours again, make spinning viscose.Spinning viscose physical and chemical indexes: viscosity is 32s(20 DEG C), degree of ripeness is 9.5ml(10%NH 4cL titration number), surface tension is 44dyn/cm.
Spinning technique comprises the following steps:
Spinning viscose carried out in coagulating bath solidify, decompose, regenerative response, the fiber that regeneration is shaped is spun into the fine denier viscose long filament that filament number is 0.5dtex on continuous spinning machine, is wound into cylinder silk after washing, starching, oven dry.Spinning coagulation bath comprises: the H of 145g/L 2sO 4, the N a of 220g/L 2sO 4, the ZnSO of 16g/L 4, add the polyoxyethylene polyenoid multiamide compound that addition is 1.2 ‰ of α-cell, coagulation bath temperature is 47 DEG C, and surface tension is 42dyn/cm; Spinning speed is 100m/min, and spinning head stretching rate is 141.62%, and forming tube length is 1000mm, and spinning head spinneret orifice diameter is 0.045mm, and hole count is 100 holes; Spinning head cap adopts a kind of spinning head cap preventing spinning head from damaging with protection stand-off, and godet roller adopts a kind of being convenient to know the visual godet roller of forming tube checked and rotate godet roller ruuning situation, and dividing guide adopts a kind of built-in ceramic dividing guide.The two filter of dish-style or vertical filter or spinning head is adopted to filter spinning viscose.
50dtex/100f is cotton, wood, bamboo mixing pulp spin single fiber fine denier viscose long filament physical and chemical indexes continuously:
Project Index
Line density deviation ratio 1.33%
The line density coefficient of variation 1.86%
Dry fracture strength 1.84cN/dtex
Dry elongation at break 11.7%
The dry elongation at break coefficient of variation 6.7%
Monofilament radical deviation ratio 1.4%
Residual sulfur content 41.7mg/100g
Dyeing uniformity (ash card) Be greater than 4 grades
Embodiment 2: the fine denier viscose long filament that a kind of 111.1dtex/120f is cotton, wood, bamboo mixing pulp spin single fiber 0.93dtex continuously, calculate according to percentage by weight, it is made up of the mixing pulp of 80% Cotton Pulp, 10% wood pulps, 10% bamboo pulp.Its production method comprises adhesive-preparing technology and spinning technique.
Adhesive-preparing technology comprises the following steps:
(1) flood: the mixing pulp of the Cotton Pulp of described amount and wood pulps is placed in alkalization bucket floods by feeding dregs of rice machine, the NaOH solution that concentration is 235g/L, temperature is 45 DEG C is had in alkalization bucket, dip time 90min, adds the aromatic radical polyoxyethylene ether that addition is 1.5 ‰ of α-cell in NaOH solution.After dipping, pulverize make alkali cellulose through the squeezing of mesh pressure roller squeezer, slimer.
(2) experienced: be placed in experienced drum by described alkali cellulose and carry out oxidative degradation, oxidative degradation temperatures is 25 DEG C, reaches the required degree of polymerization: alkali cellulose cuprammonium viscosity is 8mPa.s(20 DEG C of mensuration).
(3) yellow: by alkali cellulose and carbon disulfide CS 2add in xanthating machine (with stirring, mediating and salt water leg) and carry out yellow and be obtained by reacting cellulose xanthate, CS 2addition is 34.5% of α-cell, yellow time 120min; Then add and dissolve alkali lye and soft water cellulose xanthate is dissolved into dissolving glue, dissolve alkali lye be in add ethoxylated fatty amines that addition is 2 ‰ of α-cell and alkylamine polyethylene glycol mixture concentration be the NaOH NaOH solution of 110g/l.Dissolve the composition of glue: the α-cell of 8.0%, the NaOH NaOH of 5.6%, the S of 2.4%.
(4) dissolve afterwards: described cellulose xanthate being dissolved glue in temperature is carry out grinding 180min in grinder under the condition of 20 DEG C, then add dissolving in dissolving machine (with stirring, circulation and salt water leg), homogenizing, reduction viscose glue micelle.
(5) mix, filter and maturation: each batch of close cellulose xanthate viscose is squeezed in mixer and mixes, improve the homogeneity of viscose glue, incorporation time 180min, mixing temperature 12 DEG C; To mixed viscose add carry out filtering and impurity removing in KKF filter or sheet frame pressure testing filter after carry out maturation, the deaeration of 46 hours again, make spinning viscose.Spinning viscose physical and chemical indexes: viscosity is 55s(20 DEG C), degree of ripeness is 12ml(10%NH 4cL titration number), surface tension is 48dyn/cm.
Spinning technique comprises the following steps:
Spinning viscose carried out in coagulating bath solidify, decompose, regenerative response, the fiber that regeneration is shaped is spun into the fine denier viscose long filament that filament number is 0.93dtex on continuous spinning machine, is wound into cylinder silk after washing, starching, oven dry.Spinning coagulation bath comprises: the H of 139g/L 2sO 4, the N a of 280g/L 2sO 4, the ZnSO of 8.5g/L 4, add the polyoxyethylene polyenoid multiamide compound that addition is 2 ‰ of α-cell, coagulation bath temperature is 62 DEG C, and surface tension is 46dyn/cm; Spinning speed is 118m/min, and spinning head stretching rate is 159.69%, and forming tube length is 1000mm, and spinning head spinneret orifice diameter is 0.055mm, and hole count is 120 holes; Spinning head cap adopts a kind of spinning head cap preventing spinning head from damaging with protection stand-off, and godet roller adopts a kind of being convenient to know the visual godet roller of forming tube checked and rotate godet roller ruuning situation, and dividing guide adopts a kind of built-in ceramic dividing guide.The two filter of dish-style or vertical filter or spinning head is adopted to filter spinning viscose.
111.1dtex/120f is cotton, wood, bamboo mixing pulp spin single fiber fine denier viscose long filament physical and chemical indexes continuously:
Project Index
Line density deviation ratio 1.9%
The line density coefficient of variation 1.33%
Dry fracture strength 1.86cN/dtex
Dry elongation at break 11.1%
The dry elongation at break coefficient of variation 8.4%
Monofilament radical deviation ratio 1.7%
Residual sulfur content 48.3mg/100g
Dyeing uniformity (ash card) Be greater than 4 grades
Embodiment 3: the fine denier viscose long filament that a kind of 111.1dtex/100f is cotton, wood, bamboo mixing pulp spin single fiber 1.11dtex continuously, calculate according to percentage by weight, it is made up of the mixing pulp of 10% Cotton Pulp, 10% wood pulps, 80% bamboo pulp.Its production method comprises adhesive-preparing technology and spinning technique.
Adhesive-preparing technology comprises the following steps:
(1) flood: the mixing pulp of the Cotton Pulp of described amount and wood pulps is placed in alkalization bucket floods by feeding dregs of rice machine, the NaOH solution that concentration is 250g/L, temperature is 55 DEG C is had in alkalization bucket, dip time 100min, adds the aromatic radical polyoxyethylene ether that addition is 1.5 ‰ of α-cell in NaOH solution.After dipping, pulverize make alkali cellulose through the squeezing of mesh pressure roller squeezer, slimer.
(2) experienced: be placed in experienced drum by described alkali cellulose and carry out oxidative degradation, oxidative degradation temperatures is 50 DEG C, reaches the required degree of polymerization: alkali cellulose cuprammonium viscosity is 5.5mPa.s(20 DEG C of mensuration).
(3) yellow: by alkali cellulose and carbon disulfide CS 2add in xanthating machine (with stirring, mediating and salt water leg) and carry out yellow and be obtained by reacting cellulose xanthate, CS 2addition is 35% of α-cell, yellow time 120min; Then add and dissolve alkali lye and soft water cellulose xanthate is dissolved into dissolving glue, dissolve alkali lye be in add ethoxylated fatty amines that addition is 2 ‰ of α-cell and alkylamine polyethylene glycol mixture concentration be the NaOH NaOH solution of 110g/l.Dissolve the composition of glue: the α-cell of 8.3%, the NaOH NaOH of 5.9%, the S of 2.25%.
(4) dissolve afterwards: described cellulose xanthate being dissolved glue in temperature is carry out grinding 120min in grinder under the condition of 18 DEG C, then add dissolving in dissolving machine (with stirring, circulation and salt water leg), homogenizing, reduction viscose glue micelle.
(5) mix, filter and maturation: each batch of close cellulose xanthate viscose is squeezed in mixer and mixes, improve the homogeneity of viscose glue, incorporation time 150min, mixing temperature 16 DEG C; To mixed viscose add carry out filtering and impurity removing in KKF filter or sheet frame pressure testing filter after carry out maturation, the deaeration of 50 hours again, make spinning viscose.Spinning viscose physical and chemical indexes: viscosity is 42s(20 DEG C), degree of ripeness is 10.8ml(10%NH 4cL titration number), surface tension is 46dyn/cm.
Spinning technique comprises the following steps:
Spinning viscose carried out in coagulating bath solidify, decompose, regenerative response, the fiber that regeneration is shaped is spun into the fine denier viscose long filament that filament number is 1.11dtex on continuous spinning machine, is wound into cylinder silk after washing, starching, oven dry.Spinning coagulation bath comprises: the H of 136g/L 2sO 4, the N a of 245g/L 2sO 4, the ZnSO of 10.5g/L 4, add the polyoxyethylene polyenoid multiamide compound that addition is 1.5 ‰ of α-cell, coagulation bath temperature is 58 DEG C, and surface tension is 44dyn/cm; Spinning speed is 140m/min, and spinning head stretching rate is 50%, and forming tube length is 1000mm, and spinning head spinneret orifice diameter is 0.045mm, and hole count is 100 holes; Spinning head cap adopts a kind of spinning head cap preventing spinning head from damaging with protection stand-off, and godet roller adopts a kind of being convenient to know the visual godet roller of forming tube checked and rotate godet roller ruuning situation, and dividing guide adopts a kind of built-in ceramic dividing guide.The two filter of dish-style or vertical filter or spinning head is adopted to filter spinning viscose.
111.1dtex/100f is cotton, wooden, bamboo mixes pulp and spins single fiber fine denier viscose long filament physical and chemical indexes continuously:
Project Index
Line density deviation ratio 1.63%
The line density coefficient of variation 1.58%
Dry fracture strength 1.91cN/dtex
Dry elongation at break 12.9%
The dry elongation at break coefficient of variation 6.3%
Monofilament radical deviation ratio 1.9%
Residual sulfur content 53.8mg/100g
Dyeing uniformity (ash card) Be greater than 4 grades
Embodiment 4: the fine denier viscose long filament that a kind of 83.3dtex/75f is cotton, wood, bamboo mixing pulp spin single fiber 1.11dtex continuously, calculate according to percentage by weight, it is made up of the mixing pulp of 30% Cotton Pulp, 30% wood pulps, 40% bamboo pulp.Its production method comprises adhesive-preparing technology and spinning technique.
Adhesive-preparing technology comprises the following steps:
(1) flood: the mixing pulp of the Cotton Pulp of described amount and wood pulps is placed in alkalization bucket floods by feeding dregs of rice machine, the NaOH solution that concentration is 240g/L, temperature is 40 DEG C is had in alkalization bucket, dip time 60min, adds the aromatic radical polyoxyethylene ether that addition is 1 ‰ of α-cell in NaOH solution.After dipping, pulverize make alkali cellulose through the squeezing of mesh pressure roller squeezer, slimer.
(2) experienced: be placed in experienced drum by described alkali cellulose and carry out oxidative degradation, oxidative degradation temperatures is 42 DEG C, reaches the required degree of polymerization: alkali cellulose cuprammonium viscosity is 6.5mPa.s(20 DEG C of mensuration).
(3) yellow: by alkali cellulose and carbon disulfide CS 2add in xanthating machine (with stirring, mediating and salt water leg) and carry out yellow and be obtained by reacting cellulose xanthate, CS 2addition is 33.5% of α-cell, yellow time 120min; Then add and dissolve alkali lye and soft water cellulose xanthate is dissolved into dissolving glue, dissolve alkali lye be in add ethoxylated fatty amines that addition is 1 ‰ of α-cell and alkylamine polyethylene glycol mixture concentration be the NaOH NaOH solution of 110g/l.Dissolve the composition of glue: the α-cell of 8.4%, the NaOH NaOH of 6%, the S of 2.35%.
(4) dissolve afterwards: described cellulose xanthate being dissolved glue in temperature is carry out grinding 180min in grinder under the condition of 16 DEG C, then add dissolving in dissolving machine (with stirring, circulation and salt water leg), homogenizing, reduction viscose glue micelle.
(5) mix, filter and maturation: each batch of close cellulose xanthate viscose is squeezed in mixer and mixes, improve the homogeneity of viscose glue, incorporation time 180min, mixing temperature 20 DEG C; To mixed viscose add carry out filtering and impurity removing in KKF filter or sheet frame pressure testing filter after carry out maturation, the deaeration of 60 hours again, make spinning viscose.Spinning viscose physical and chemical indexes: viscosity is 39s(20 DEG C), degree of ripeness is 11.3ml(10%NH 4cL titration number), surface tension is 46dyn/cm.
Spinning technique comprises the following steps:
Spinning viscose carried out in coagulating bath solidify, decompose, regenerative response, the fiber that regeneration is shaped is spun into the fine denier viscose long filament that filament number is 1.11dtex on continuous spinning machine, is wound into cylinder silk after washing, starching, oven dry.Spinning coagulation bath comprises: the H of 124g/L 2sO 4, the Na of 230g/L 2sO 4, the ZnSO of 12g/L 4, add the polyoxyethylene polyenoid multiamide compound that addition is 1 ‰ of α-cell, coagulation bath temperature is 59 DEG C, and surface tension is 42dyn/cm; Spinning speed is 105m/min, and spinning head stretching rate is 127.29%, and forming tube length is 1000mm, and spinning head spinneret orifice diameter is 0.055mm, and hole count is 70 holes; Spinning head cap adopts a kind of spinning head cap preventing spinning head from damaging with protection stand-off, and godet roller adopts a kind of being convenient to know the visual godet roller of forming tube checked and rotate godet roller ruuning situation, and dividing guide adopts a kind of built-in ceramic dividing guide.The two filter of dish-style or vertical filter or spinning head is adopted to filter spinning viscose.
83.3dtex/75f is cotton, wooden, bamboo mixes pulp and spins single fiber fine denier viscose long filament physical and chemical indexes continuously:
Project Index
Line density deviation ratio 1.47%
The line density coefficient of variation 1.36%
Dry fracture strength 1.86cN/dtex
Dry elongation at break 12.7%
The dry elongation at break coefficient of variation 7.7%
Monofilament radical deviation ratio 1.9%
Residual sulfur content 49.3mg/100g
Dyeing uniformity (ash card) Be greater than 4 grades
Embodiment 5: the fine denier viscose long filament that a kind of 133.3dtex/120f is cotton, wood, bamboo mixing pulp spin single fiber 1.11dtex continuously, calculate according to percentage by weight, it is made up of the mixing pulp of 20% Cotton Pulp, 50% wood pulps, 30% bamboo pulp.Its production method comprises adhesive-preparing technology and spinning technique.
Adhesive-preparing technology comprises the following steps:
(1) flood: the mixing pulp of the Cotton Pulp of described amount and wood pulps is placed in alkalization bucket floods by feeding dregs of rice machine, the NaOH solution that concentration is 243g/L, temperature is 52 DEG C is had in alkalization bucket, dip time 40min, adds the aromatic radical polyoxyethylene ether that addition is 1 ‰ of α-cell in NaOH solution.After dipping, pulverize make alkali cellulose through the squeezing of mesh pressure roller squeezer, slimer.
(2) experienced: be placed in experienced drum by described alkali cellulose and carry out oxidative degradation, oxidative degradation temperatures is 37 DEG C, reaches the required degree of polymerization: alkali cellulose cuprammonium viscosity is 6mPa.s(20 DEG C of mensuration).
(3) yellow: by alkali cellulose and carbon disulfide CS 2add in xanthating machine (with stirring, mediating and salt water leg) and carry out yellow and be obtained by reacting cellulose xanthate, CS 2addition is 34.5% of α-cell, yellow time 120min; Then add and dissolve alkali lye and soft water cellulose xanthate is dissolved into dissolving glue, dissolve alkali lye be in add ethoxylated fatty amines that addition is 1.2 ‰ of α-cell and alkylamine polyethylene glycol mixture concentration be the NaOH NaOH solution of 110g/l.Dissolve the composition of glue: the α-cell of 8.2%, the NaOH NaOH of 5.85%, the S of 2.25%.
(4) dissolve afterwards: described cellulose xanthate being dissolved glue in temperature is carry out grinding 120min in grinder under the condition of 16.5 DEG C, then add dissolving in dissolving machine (with stirring, circulation and salt water leg), homogenizing, reduction viscose glue micelle.
(5) mix, filter and maturation: each batch of close cellulose xanthate viscose is squeezed in mixer and mixes, improve the homogeneity of viscose glue, incorporation time 150min, mixing temperature 24 DEG C; To mixed viscose add carry out filtering and impurity removing in KKF filter or sheet frame pressure testing filter after carry out maturation, the deaeration of 32 hours again, make spinning viscose.Spinning viscose physical and chemical indexes: viscosity is 49s(20 DEG C), degree of ripeness is 10.1ml(10%NH 4cL titration number), surface tension is 47.5dyn/cm.
Spinning technique comprises the following steps:
Spinning viscose carried out in coagulating bath solidify, decompose, regenerative response, the fiber that regeneration is shaped is spun into the fine denier viscose long filament that filament number is 1.11dtex on continuous spinning machine, is wound into cylinder silk after washing, starching, oven dry.Spinning coagulation bath comprises: the H of 141g/L 2sO 4, the Na of 275g/L 2sO 4, the ZnSO of 12g/L 4, add the polyoxyethylene polyenoid multiamide compound that addition is 1.5 ‰ of α-cell, coagulation bath temperature is 46 DEG C, and surface tension is 45dyn/cm; Spinning speed is 140m/min, and spinning head stretching rate is 83.35%, and forming tube length is 1000mm, and spinning head spinneret orifice diameter is 0.05mm, and hole count is 120 holes; Spinning head cap adopts a kind of spinning head cap preventing spinning head from damaging with protection stand-off, and godet roller adopts a kind of being convenient to know the visual godet roller of forming tube checked and rotate godet roller ruuning situation, and dividing guide adopts a kind of built-in ceramic dividing guide.The two filter of dish-style or vertical filter or spinning head is adopted to filter spinning viscose.
133.3dtex/120f is cotton, wooden, bamboo mixes pulp and spins single fiber fine denier viscose long filament physical and chemical indexes continuously:
Project Index
Line density deviation ratio 1.3%
The line density coefficient of variation 1.86%
Dry fracture strength 1.93cN/dtex
Dry elongation at break 13.0%
The dry elongation at break coefficient of variation 6.9%
Monofilament radical deviation ratio 1.9%
Residual sulfur content 56.7mg/100g
Dyeing uniformity (ash card) Be greater than 4 grades
Embodiment 6: the fine denier viscose long filament that a kind of 166.7dtex/200f is cotton, wood, bamboo mixing pulp spin single fiber 0.83dtex continuously, calculate according to percentage by weight, it is made up of the mixing pulp of 25% Cotton Pulp, 70% wood pulps, 15% bamboo pulp.Its production method comprises adhesive-preparing technology and spinning technique.
Adhesive-preparing technology comprises the following steps:
(1) flood: the mixing pulp of the Cotton Pulp of described amount and wood pulps is placed in alkalization bucket floods by feeding dregs of rice machine, the NaOH solution that concentration is 227g/L, temperature is 55 DEG C is had in alkalization bucket, dip time 75min, adds the aromatic radical polyoxyethylene ether that addition is 1.2 ‰ of α-cell in NaOH solution.After dipping, pulverize make alkali cellulose through the squeezing of mesh pressure roller squeezer, slimer.
(2) experienced: be placed in experienced drum by described alkali cellulose and carry out oxidative degradation, oxidative degradation temperatures is 27 DEG C, reaches the required degree of polymerization: alkali cellulose cuprammonium viscosity is 7mPa.s(20 DEG C of mensuration).
(3) yellow: by alkali cellulose and carbon disulfide CS 2add in xanthating machine (with stirring, mediating and salt water leg) and carry out yellow and be obtained by reacting cellulose xanthate, CS 2addition is 32.5% of α-cell, yellow time 90min; Then add and dissolve alkali lye and soft water cellulose xanthate is dissolved into dissolving glue, dissolve alkali lye be in add ethoxylated fatty amines that addition is 1.5 ‰ of α-cell and alkylamine polyethylene glycol mixture concentration be the NaOH NaOH solution of 110g/l.Dissolve the composition of glue: the α-cell of 7.95%, the NaOH NaOH of 5.95%, the S of 2%.
(4) dissolve afterwards: described cellulose xanthate being dissolved glue in temperature is carry out grinding 150min in grinder under the condition of 20 DEG C, then add dissolving in dissolving machine (with stirring, circulation and salt water leg), homogenizing, reduction viscose glue micelle.
(5) mix, filter and maturation: each batch of close cellulose xanthate viscose is squeezed in mixer and mixes, improve the homogeneity of viscose glue, incorporation time 120min, mixing temperature 16 DEG C; To mixed viscose add carry out filtering and impurity removing in KKF filter or sheet frame pressure testing filter after carry out maturation, the deaeration of 48 hours again, make spinning viscose.Spinning viscose physical and chemical indexes: viscosity is 37s(20 DEG C), degree of ripeness is 10.3ml(10%NH 4cL titration number), surface tension is 45.5dyn/cm.
Spinning technique comprises the following steps:
Spinning viscose carried out in coagulating bath solidify, decompose, regenerative response, the fiber that regeneration is shaped is spun into the fine denier viscose long filament that filament number is 0.83dtex on continuous spinning machine, is wound into cylinder silk after washing, starching, oven dry.Spinning coagulation bath comprises: the H of 131g/L 2sO 4, the Na of 245g/L 2sO 4, the ZnSO of 15g/L 4, add the polyoxyethylene polyenoid multiamide compound that addition is 0.5 ‰ of α-cell, coagulation bath temperature is 59.5 DEG C, and surface tension is 43dyn/cm; Spinning speed is 125m/min, and spinning head stretching rate is 91.89%, and forming tube length is 1000mm, and spinning head spinneret orifice diameter is 0.04mm, and hole count is 200 holes; Spinning head cap adopts a kind of spinning head cap preventing spinning head from damaging with protection stand-off, and godet roller adopts a kind of being convenient to know the visual godet roller of forming tube checked and rotate godet roller ruuning situation, and dividing guide adopts a kind of built-in ceramic dividing guide.The two filter of dish-style or vertical filter or spinning head is adopted to filter spinning viscose.
166.7dtex/200f is cotton, wooden, bamboo mixes pulp and spins single fiber fine denier viscose long filament physical and chemical indexes continuously:
Project Index
Line density deviation ratio 1.4%
The line density coefficient of variation 1.31%
Dry fracture strength 1.89cN/dtex
Dry elongation at break 11.9%
The dry elongation at break coefficient of variation 5.3%
Monofilament radical deviation ratio 1.7%
Residual sulfur content 47.5mg/100g
Dyeing uniformity (ash card) Be greater than 4 grades
Embodiment 7: the fine denier viscose long filament that a kind of 100dtex/150f is cotton, wood, bamboo mixing pulp spin single fiber 0.67dtex continuously, calculate according to percentage by weight, it is made up of the mixing pulp of 35% Cotton Pulp, 25% wood pulps, 50% bamboo pulp.Its production method comprises adhesive-preparing technology and spinning technique.
Adhesive-preparing technology comprises the following steps:
(1) flood: the mixing pulp of the Cotton Pulp of described amount and wood pulps is placed in alkalization bucket floods by feeding dregs of rice machine, the NaOH solution that concentration is 250g/L, temperature is 48 DEG C is had in alkalization bucket, dip time 90min, adds the aromatic radical polyoxyethylene ether that addition is 1.5 ‰ of α-cell in NaOH solution.After dipping, pulverize make alkali cellulose through the squeezing of mesh pressure roller squeezer, slimer.
(2) experienced: be placed in experienced drum by described alkali cellulose and carry out oxidative degradation, oxidative degradation temperatures is 45 DEG C, reaches the required degree of polymerization: alkali cellulose cuprammonium viscosity is 5.5mPa.s(20 DEG C of mensuration).
(3) yellow: by alkali cellulose and carbon disulfide CS 2add in xanthating machine (with stirring, mediating and salt water leg) and carry out yellow and be obtained by reacting cellulose xanthate, CS 2addition is 34.5% of α-cell, yellow time 100min; Then add and dissolve soft water after alkali lye cellulose xanthate is dissolved into dissolving glue, dissolve alkali lye be in add ethoxylated fatty amines that addition is 1 ‰ of α-cell and alkylamine polyethylene glycol mixture concentration be the NaOH NaOH solution of 110g/l.Dissolve the composition of glue: the α-cell of 8.05%, the S of the NaOH NaOH 2.3% of 5.9%.
(4) dissolve afterwards: described cellulose xanthate being dissolved glue in temperature is carry out grinding 100min in grinder under the condition of 15 DEG C, then add dissolving in dissolving machine (with stirring, circulation and salt water leg), homogenizing, reduction viscose glue micelle.
(5) mix, filter and maturation: each batch of close cellulose xanthate viscose is squeezed in mixer and mixes, improve the homogeneity of viscose glue, incorporation time 150min, mixing temperature 18 DEG C; To mixed viscose add carry out filtering and impurity removing in KKF filter or sheet frame pressure testing filter after carry out maturation, the deaeration of 52 hours again, make spinning viscose.Spinning viscose physical and chemical indexes: viscosity is 43s(20 DEG C), degree of ripeness is 9.8ml(10%NH 4cL titration number), surface tension is 47dyn/cm.
Spinning technique comprises the following steps:
Spinning viscose carried out in coagulating bath solidify, decompose, regenerative response, the fiber that regeneration is shaped is spun into the fine denier viscose long filament that filament number is 0.67dtex on continuous spinning machine, is wound into cylinder silk after washing, starching, oven dry.Spinning coagulation bath comprises: the H of 132g/L 2sO 4, the Na of 240g/L 2sO 4, the ZnSO of 11g/L 4, add the polyoxyethylene polyenoid multiamide compound that addition is 1.2 ‰ of α-cell, coagulation bath temperature is 52 DEG C, and surface tension is 45dyn/cm; Spinning speed is 122m/min, and spinning head stretching rate is 200%, and forming tube length is 1000mm, and spinning head spinneret orifice diameter is 0.05mm, and hole count is 150 holes; Spinning head cap adopts a kind of spinning head cap preventing spinning head from damaging with protection stand-off, and godet roller adopts a kind of being convenient to know the visual godet roller of forming tube checked and rotate godet roller ruuning situation, and dividing guide adopts a kind of built-in ceramic dividing guide.The two filter of dish-style or vertical filter or spinning head is adopted to filter spinning viscose.
100dtex/150f is cotton, wooden, bamboo mixes pulp and spins single fiber fine denier viscose long filament physical and chemical indexes continuously:
Project Index
Line density deviation ratio 1.2%
The line density coefficient of variation 1.32%
Dry fracture strength 1.81cN/dtex
Dry elongation at break 10.9%
The dry elongation at break coefficient of variation 6.3%
Monofilament radical deviation ratio 2.1%
Residual sulfur content 47.4mg/100g
Dyeing uniformity (ash card) Be greater than 4 grades

Claims (3)

1. a single fiber fine denier viscose long filament, is characterized in that: calculate according to percentage by weight, it is made up of the bamboo pulp of the Cotton Pulp of 10-80%, the wood pulps of 10-80% and 10-80%; Its monofilament linear density is 0.5dtex ~ 1.11dtex.
2. a production method for single fiber fine denier viscose long filament, it comprises adhesive-preparing technology and spinning technique; It is characterized in that:
Adhesive-preparing technology comprises the following steps:
A. flood; The bamboo pulp mixing pulp of the Cotton Pulp of 10-80%, the wood pulps of 10-80% and 10-80% is placed in the NaOH NaOH solution that concentration is 210 ~ 250g/L, temperature is 38 ~ 55 DEG C flood, dip time 40 ~ 100min; The aromatic radical polyoxyethylene ether that addition is 0.5 ~ 1.5 ‰ of contained alpha cellulose α-cell in mixing pulp is added in NaOH NaOH solution; After dipping, through squeezing, pulverize and make alkali cellulose;
B. experienced: described alkali cellulose is carried out oxidative degradation, oxidative degradation temperatures is 25 ~ 50 DEG C, reaches the required degree of polymerization: alkali cellulose cuprammonium viscosity is 4 ~ 8mPa.s(20 DEG C of mensuration);
C. yellow: by alkali cellulose and carbon disulfide CS 2carry out yellow and be obtained by reacting cellulose xanthate, CS 2addition is 32.5 ~ 35%, yellow time 90 ~ 120min of contained alpha cellulose α-cell amount in mixing pulp; Then add and dissolve alkali lye and soft water cellulose xanthate is dissolved into dissolving glue, the concentration of dissolving alkali lye is 110g/l, inside adds ethoxylated fatty amines and alkylamine polyethylene glycol mixture auxiliary agent that addition is 1 ~ 2 ‰ of α-cell; Dissolving glue is by the alpha cellulose α-cell of 7.6 ~ 8.4%, and the sulphur S of the NaOH NaOH and 2 ~ 2.4% of 5.6 ~ 6.2% forms;
D. dissolve afterwards: described cellulose xanthate being dissolved glue is carry out grinding 90 ~ 180min, dissolving, homogenizing under the condition of 12 ~ 20 DEG C in temperature, reduces viscose glue micelle;
E. mix, filter and maturation: each batch of close cellulose xanthate viscose is mixed, improve the homogeneity of viscose glue, incorporation time 120 ~ 180min, mixing temperature 12 ~ 25 DEG C; Spinning viscose is made in maturation, the deaeration carried out after carrying out filtering and impurity removing to mixed viscose 30 ~ 60 hours again; Spinning viscose physical and chemical indexes: viscosity is 32 ~ 55s(20 DEG C), degree of ripeness is 9.5 ~ 12ml(10%NH 4cL titration number), surface tension is 44 ~ 48 dyn/cm;
Spinning technique:
Spinning viscose carried out in coagulating bath solidify, decompose, regenerative response, the fiber that regeneration is shaped is spun into the fine denier viscose long filament that fiber number is 0.5dtex ~ 1.11dtex on continuous spinning machine, is wound into cylinder silk after washing, starching, oven dry; Spinning coagulation bath comprises: the H of 124 ~ 145g/L 2sO 4, the Na of 220 ~ 280g/L 2sO 4, the Zn SO of 8.5 ~ 16g/L 4, add the polyoxyethylene polyenoid multiamide compound that addition is 0.5 ~ 2 ‰ of α-cell, coagulation bath temperature is 47 ~ 62 DEG C, and surface tension is 42 ~ 46 dyn/cm; Spinning speed is 100 ~ 140m/min, and spinning head stretching rate is 50 ~ 200%, and forming tube length is 1000mm, and spinning head spinneret orifice diameter is 0.04 ~ 0.055mm, and hole count is 75 ~ 200 holes; Adopt dish-style or vertical filter, the two filter of spinning head filters spinning viscose.
3. the production method of single fiber fine denier viscose long filament according to claim 2, is characterized in that: the spinning head cap of described continuous spinning machine adopts a kind of spinning head cap with protection stand-off; Godet roller adopts the visual godet roller of a kind of forming tube; Dividing guide adopts a kind of built-in ceramic dividing guide.
CN201510034973.1A 2015-01-25 2015-01-25 Single-fiber fine-denier viscose filament yarn and production method thereof Pending CN104593894A (en)

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