CN104589056B - A kind of production technology of plastic lamp frame structure - Google Patents

A kind of production technology of plastic lamp frame structure Download PDF

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Publication number
CN104589056B
CN104589056B CN201510065760.5A CN201510065760A CN104589056B CN 104589056 B CN104589056 B CN 104589056B CN 201510065760 A CN201510065760 A CN 201510065760A CN 104589056 B CN104589056 B CN 104589056B
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China
Prior art keywords
side strip
seat
connection sheet
card
hollow
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CN201510065760.5A
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CN104589056A (en
Inventor
杨坚泽
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Zhongshan Baoli photoelectric Co., Ltd.
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Zhongshan Baoli Photoelectric Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/002Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units stationary whilst being composed
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/10Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
    • F21V17/104Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening using feather joints, e.g. tongues and grooves, with or without friction

Abstract

The present invention discloses the production technology of a kind of plastic lamp frame structure, plastic lamp frame structure include some can the inside of mutual split be set to the side strip of hollow-core construction, cocker build-in be incorporated into adjacent side strip in thus connection sheet that adjacent side strip split is coupled together.Production technology is as follows: A, two described connection sheets are fixed to the hollow-core construction two ends of described side strip by the first fitting machine inlay card;B, by the second fitting machine, the described side strip not installing described connection sheet is fixed with installing the described described side strip split being connected sheet, plastic lamp frame structure gets final product installation, installation procedure is the most quick, processing operation time is short and efficient, automated machine degree is high, production efficiency is high, without welding sequence, it is not necessary to twist screw, effectively reduce artificial, material and time cost, and, the product with stable quality produced by this technique is high, and yield rate is high, best in quality, substantially increase the competitiveness of product in market, be very suitable for batch production.

Description

A kind of production technology of plastic lamp frame structure
Technical field
The present invention relates to the production technology of light fixture, particularly to the production technology of a kind of plastic lamp frame structure.
Background technology
Flat lamp is as a kind of conventional area source lamp, it is mainly made up of plastic lamp frame structure and the luminescence component that is arranged in plastic lamp frame structure, owing to flat lamp has ultra-thin light, uniform light, energy-conservation and stablize the plurality of advantages such as durable, flat lamp is made to be widely used in various occasions.In the production technology of the plastic lamp frame structure of flat lamp, the modes such as welding, screw are generally used to be coupled together by each parts, the inadequate advantages of simple of such production technology, and aborning, screw mode needs one by one to tighten screw and just can complete to install, welding manner then needs to be additionally carried out welding processing just can complete assembling procedure, makes production procedure become loaded down with trivial details, produces time-consuming expense material, reduce production efficiency, and, product quality is uneven, and stability is relatively low;And, installing/dismounting operation very complicated, welding manner even can not be dismantled;And the crator that welds is exposed outside, and screw also can exposed outside, the outward appearance of border structure concise beauty not can be caused to see.
Therefore, how to realize a kind of technique simply quick, the set-up time is short and efficient, and automated machine degree is high, saves artificial, material and time cost, and the production technology of the plastic lamp frame structure being effectively improved production efficiency is technical problem the most urgently to be resolved hurrily.
Summary of the invention
The main object of the present invention is to provide the production technology of a kind of plastic lamp frame structure, aiming at a kind of technique simply quick, the set-up time is short and efficient, and automated machine degree is high, save artificial, material and time cost, be effectively improved the production technology of the plastic lamp frame structure of production efficiency.
The present invention proposes the production technology of a kind of plastic lamp frame structure, described plastic lamp frame structure include some can the inside of mutual split be set to the side strip of hollow-core construction, cocker build-in be incorporated into adjacent described side strip in thus connection sheet that adjacent described side strip split is coupled together;Described connection sheet is in the shape of the letter V structure adaptive with described hollow-core construction, and in described connection sheet is fixed into described hollow-core construction by inlay card after external force and play linking fixation, the side of described connection sheet has extended outwardly jagged sawtooth fixture block;As a example by the plastic lamp frame structure being formed rectangle by four described side strip splits, production technology is as follows:
A, two described connection sheets are fixed to the hollow-core construction two ends of described side strip by the first fitting machine inlay card;Described first fitting machine includes the first frame with the first erecting bed, it is located at the first on and off switch of described first frame side, it is located at first control chamber being connected with described first on and off switch of described first frame side, the first foot switch being connected with described first control chamber, that is located at described first erecting bed middle position can install, described side strip, the fixing seat fixed, be located at described first erecting bed end positions can one end inlay card of described connection sheet be fixed into the card in described side strip hollow-core construction insert promote seat, also include the first hydraulic mechanism that power can be provided;Described fixing seat is provided with the platform that can laterally bear described side strip, and what described platform was provided with that the described side strip that can move up and down thus be opposite on described platform carries out discharging or press solidly action presses solidly seat;Described card insert promote seat medial surface to be provided with can be clamping for described connection sheet or the clamp structure of release, described card is inserted and is promoted seat can carry out moving left and right thus promote described clamp structure to move left and right and then promote described connection sheet card to embed in described hollow-core construction;Press solidly a upper end described in what described first hydraulic mechanism included that the first oil cylinder that the first motor is connected with described first motor is connected with described first motor be located at and can move up and down thus the described card of being located at that presses solidly that the first hydraulic pump that seat moves up and down is connected with described first motor described in driving is inserted and promoted outside seat and can move left and right thus drive described card to insert and promote seat to move left and right and then promote described connection sheet card to embed the second hydraulic pump in described hollow-core construction;Described first fitting machine work is as follows: be first turned on described first on and off switch, one end of described connection sheet is tentatively inserted the two ends of described side strip, then side strip is placed in the setting position on described platform, fix in the other end of described connection sheet is snapped in described clamp structure, then tramp with one's feet lower described first foot switch, described first hydraulic pump, described second hydraulic pump works simultaneously, described first hydraulic pump moves down thus presses solidly seat described in driving and move down and described side strip is pressed solidly, and described second hydraulic pump moves inwardly thus drives described card to insert and promotes seat to move inwardly thus drive described clamp structure to move inwardly and then promote described connection sheet card to embed in described hollow-core construction, need that two two ends are installed and installed the described side strip of described connection sheet;
B, by the second fitting machine, the described side strip not installing described connection sheet is fixed with installing the described described side strip split being connected sheet;nullDescribed second fitting machine includes the second frame with the second erecting bed、It is located at the second source switch of described second frame side、That is located at described second frame side switchs, with described second source, the second control chamber being connected、The second foot switch being connected with described second control chamber、It is located at the left promotion seat at described second erecting bed two ends and right promotion seat,The track that described left promotion seat be may be guided with described right promotion seat transverse shifting it is provided with between described left promotion seat and described right promotion seat,Described track upper end is equipped with the plane bearing four described side strips between described left promotion seat and described right promotion seat,Install that two described side strip left and right of described connection sheet are endways elaborates in described plane,Two the described side strips not installing described connection sheet are elaborated the most sidewards in described plane and connect with endways described side strip head and the tail split,Described second fitting machine also includes the second hydraulic mechanism that can provide power,Described second hydraulic mechanism includes the second motor、The second oil cylinder being connected with described second motor、Be connected with described second motor acts on described left promotion seat and makes the 3rd hydraulic pump that described left promotion seat moves left and right、Be connected with described second motor acts on described right promotion seat and makes the 4th hydraulic pump that described right promotion seat moves left and right,During described second hydraulic mechanism work,Described 3rd hydraulic pump promotes described left promotion seat to move inwardly,The most described 4th hydraulic pump promotes described right promotion seat to move inwardly,Described left promotion seat moves the most inwardly with described right promotion seat and exerts a force so that the other end inlay card of described connection sheet is fixed in the hollow-core construction of the described side strip placed sidewards to installing the described described side strip being connected sheet,Finally make horizontal described side strip and vertical described side strip split fix to be connected,Described plastic lamp frame structure gets final product installation.
The plastic lamp frame structure design of the present invention is simple, in the course of processing, only two described connection sheets need to be fixed to the hollow-core construction two ends of described side strip by the first fitting machine inlay card, then by the second fitting machine, the described side strip not installing described connection sheet is fixed with installing the described described side strip split being connected sheet, plastic lamp frame structure gets final product installation, installation procedure is the most quick, processing operation time is short and efficient, automated machine degree is high, production efficiency is high, without welding sequence, without stubborn screw, effectively reduce artificial, material and time cost, and, the product with stable quality produced by this technique is high, yield rate is high, best in quality, substantially increase the competitiveness of product in market, it is very suitable for batch production, it is appropriate to popularization and application widely.Present invention achieves a kind of technique simply quick, the set-up time is short and efficient, and automated machine degree is high, saves artificial, material and time cost, is effectively improved the production technology of the plastic lamp frame structure of production efficiency.
Accompanying drawing explanation
Fig. 1 be the production technology of a kind of plastic lamp frame structure of the present invention an embodiment in the side structure decomposing schematic representation of plastic lamp frame structure;
Fig. 2 be the production technology of a kind of plastic lamp frame structure of the present invention an embodiment in plastic lamp frame structure connect sheet Facad structure schematic diagram;
Fig. 3 be the production technology of a kind of plastic lamp frame structure of the present invention an embodiment in the perspective view of the first fitting machine;
Fig. 4 be the production technology of a kind of plastic lamp frame structure of the present invention an embodiment in the perspective view of the second fitting machine.
The realization of the object of the invention, functional characteristics and advantage will in conjunction with the embodiments, are described further referring to the drawings.
Detailed description of the invention
Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
Referring to figs. 1 through Fig. 4, one embodiment of production technology of a kind of plastic lamp frame structure of the present invention is proposed, described plastic lamp frame structure include some can the inside of mutual split be set to the side strip 100 of hollow-core construction 101, cocker build-in is incorporated into that adjacent described side strip 100 is interior thus connection sheet 200 that adjacent described side strip 100 split is coupled together;Described connection sheet 200 is in the shape of the letter V structure adaptive with described hollow-core construction 101, in described connection sheet 200 is fixed into described hollow-core construction 101 by inlay card after external force and play linking fixation, the side of described connection sheet 200 has extended outwardly jagged sawtooth fixture block;As a example by the plastic lamp frame structure being formed rectangle by four described side strip 100 splits, production technology is as follows:
A, two described connection sheets 200 are fixed to hollow-core construction 101 two ends of described side strip 100 by the first fitting machine inlay card;Described first fitting machine includes the first frame 301 with the first erecting bed 302, it is located at the first on and off switch of described first frame 301 side, it is located at first control chamber 303 being connected with described first on and off switch of described first frame 301 side, the first foot switch being connected with described first control chamber 303, that is located at described first erecting bed 302 middle position can install, described side strip 100, the fixing seat 304 fixed, be located at described first erecting bed 302 end positions can one end inlay card of described connection sheet 200 be fixed into the card in described side strip 100 hollow-core construction 101 insert promote seat 305, also include the first hydraulic mechanism that power can be provided;Described fixing seat 304 is provided with the platform 306 that can laterally bear described side strip 100, and what described platform 306 was provided with that the described side strip 100 that can move up and down thus be opposite on described platform 306 carries out discharging or press solidly action presses solidly seat 307;Described card insert promote seat 305 medial surface to be provided with can be clamping for described connection the sheet 200 or clamp structure 308 of release, described card is inserted and is promoted seat 305 can carry out moving left and right thus promote described clamp structure 308 to move left and right and then promote described connection sheet 200 card to embed in described hollow-core construction 101;Described first hydraulic mechanism includes the first motor 309, the first oil cylinder 310 being connected with described first motor 309, be connected with described first motor 309 be located at described in press solidly seat 307 upper end and can move up and down thus press solidly the first hydraulic pump 311 that seat 307 moves up and down described in driving, the described card of being located at being connected with described first motor 309 is inserted outside promotion seat 305 and can be moved left and right thus drives described card to insert and promote seat 305 to move left and right and then promote described connection sheet 200 card to embed the second hydraulic pump 312 in described hollow-core construction 101;nullDescribed first fitting machine work is as follows: be first turned on described first on and off switch,One end of described connection sheet 200 is tentatively inserted the two ends of described side strip 100,Then side strip 100 is placed in the setting position on described platform 306,Fix in the other end of described connection sheet 200 is snapped in described clamp structure 308,Then tramp with one's feet lower described first foot switch,Described first hydraulic pump 311、Described second hydraulic pump 312 works simultaneously,Described first hydraulic pump 311 moves down thus presses solidly seat 307 described in driving and move down and described side strip 100 is pressed solidly,And described second hydraulic pump 312 moves inwardly thus drives described card to insert and promotes seat 305 to move inwardly thus drive described clamp structure 308 to move inwardly and then promote described connection sheet 200 card to embed in described hollow-core construction 101,Need that two two ends are installed and installed the described side strip 100 of described connection sheet 200.
B, by the second fitting machine, the described side strip 100 not installing described connection sheet 200 is fixed with installing described described side strip 100 split being connected sheet 200;nullDescribed second fitting machine includes the second frame 402 with the second erecting bed 401、It is located at the second source switch of described second frame 402 side、That is located at described second frame 402 side switchs, with described second source, the second control chamber being connected、The second foot switch being connected with described second control chamber、It is located at the left promotion seat 403 at described second erecting bed 401 two ends and right promotion seat 404,The track 405 that described left promotion seat 403 be may be guided with described right promotion seat 404 transverse shifting it is provided with between described left promotion seat 403 and described right promotion seat 404,Described track 405 upper end is equipped with the plane 406 bearing four described side strips 100 between described left promotion seat 403 and described right promotion seat 404,Install that two described side strips about 100 of described connection sheet 200 are endways elaborates in described plane 406,Two the described side strips about 100 not installing described connection sheet 200 are elaborated sidewards in described plane 406 and connect with endways described side strip 100 head and the tail split,Described second fitting machine also includes the second hydraulic mechanism that can provide power,Described second hydraulic mechanism includes the second motor、The second oil cylinder being connected with described second motor、Be connected with described second motor acts on described left promotion seat 403 and makes the 3rd hydraulic pump 407 that described left promotion seat 403 moves left and right、Be connected with described second motor acts on described right promotion seat 404 and makes the 4th hydraulic pump 408 that described right promotion seat 404 moves left and right,During described second hydraulic mechanism work,Described 3rd hydraulic pump 407 promotes described left promotion seat 403 to move inwardly,The most described 4th hydraulic pump 408 promotes described right promotion seat 404 to move inwardly,Described left promotion seat 403 moves the most inwardly with described right promotion seat 404 and exerts a force so that the other end inlay card of described connection sheet 200 is fixed in the hollow-core construction 101 of the described side strip 100 placed sidewards to installing the described described side strip 100 being connected sheet 200,Finally make horizontal described side strip 100 and vertical described side strip 100 split fix to be connected,Described plastic lamp frame structure gets final product installation.
nullThe plastic lamp frame structure design of the present invention is simple,In the course of processing,Only two described connection sheets 200 need to be fixed to hollow-core construction 101 two ends of described side strip 100 by the first fitting machine inlay card,Then by the second fitting machine, the described side strip 100 not installing described connection sheet 200 is fixed with installing described described side strip 100 split being connected sheet 200,Plastic lamp frame structure gets final product installation,Installation procedure is the most quick,Processing operation time is short and efficient,Automated machine degree is high,Production efficiency is high,Without welding sequence,Without stubborn screw,Effectively reduce artificial、Material and time cost,And,The product with stable quality produced by this technique is high,Yield rate is high,Best in quality,Substantially increase the competitiveness of product in market,It is very suitable for batch production,It is appropriate to popularization and application widely.Present invention achieves a kind of technique simply quick, the set-up time is short and efficient, and automated machine degree is high, saves artificial, material and time cost, is effectively improved the production technology of the plastic lamp frame structure of production efficiency.
The foregoing is only the preferred embodiments of the present invention; not thereby the scope of the claims of the present invention is limited; every equivalent structure transformation utilizing description of the invention and accompanying drawing content to be made; or directly or indirectly it is used in other relevant technical fields, the most in like manner it is included in the scope of patent protection of the present invention.

Claims (1)

1. the production technology of a plastic lamp frame structure, it is characterized in that, described plastic lamp frame structure include some can the inside of mutual split be set to the side strip of hollow-core construction, cocker build-in be incorporated into adjacent described side strip in thus connection sheet that adjacent described side strip split is coupled together;Described connection sheet is in the shape of the letter V structure adaptive with described hollow-core construction, and in described connection sheet is fixed into described hollow-core construction by inlay card after external force and play linking fixation, the side of described connection sheet has extended outwardly jagged sawtooth fixture block;Formed the plastic lamp frame structure of rectangle by four described side strip splits, production technology is as follows:
A, two described connection sheets are fixed to the hollow-core construction two ends of described side strip by the first fitting machine inlay card;Described first fitting machine includes the first frame with the first erecting bed, it is located at the first on and off switch of described first frame side, it is located at first control chamber being connected with described first on and off switch of described first frame side, the first foot switch being connected with described first control chamber, that is located at described first erecting bed middle position can install, described side strip, the fixing seat fixed, be located at described first erecting bed end positions can one end inlay card of described connection sheet be fixed into the card in described side strip hollow-core construction insert promote seat, also include the first hydraulic mechanism that power can be provided;Described fixing seat is provided with the platform that can laterally bear described side strip, and what described platform was provided with that the described side strip that can move up and down thus be opposite on described platform carries out discharging or press solidly action presses solidly seat;Described card insert promote seat medial surface to be provided with can be clamping for described connection sheet or the clamp structure of release, described card is inserted and is promoted seat can carry out moving left and right thus promote described clamp structure to move left and right and then promote described connection sheet card to embed in described hollow-core construction;Press solidly a upper end described in what described first hydraulic mechanism included that the first oil cylinder that the first motor is connected with described first motor is connected with described first motor be located at and can move up and down thus the described card of being located at that presses solidly that the first hydraulic pump that seat moves up and down is connected with described first motor described in driving is inserted and promoted outside seat and can move left and right thus drive described card to insert and promote seat to move left and right and then promote described connection sheet card to embed the second hydraulic pump in described hollow-core construction;Described first fitting machine work is as follows: be first turned on described first on and off switch, one end of described connection sheet is tentatively inserted the two ends of described side strip, then side strip is placed in the setting position on described platform, fix in the other end of described connection sheet is snapped in described clamp structure, then tramp with one's feet lower described first foot switch, described first hydraulic pump, described second hydraulic pump works simultaneously, described first hydraulic pump moves down thus presses solidly seat described in driving and move down and described side strip is pressed solidly, and described second hydraulic pump moves inwardly thus drives described card to insert and promotes seat to move inwardly thus drive described clamp structure to move inwardly and then promote described connection sheet card to embed in described hollow-core construction, need that two two ends are installed and installed the described side strip of described connection sheet;
B, by the second fitting machine, the described side strip not installing described connection sheet is fixed with installing the described described side strip split being connected sheet;nullDescribed second fitting machine includes the second frame with the second erecting bed、It is located at the second source switch of described second frame side、That is located at described second frame side switchs, with described second source, the second control chamber being connected、The second foot switch being connected with described second control chamber、It is located at the left promotion seat at described second erecting bed two ends and right promotion seat,The track that described left promotion seat be may be guided with described right promotion seat transverse shifting it is provided with between described left promotion seat and described right promotion seat,Described track upper end is equipped with the plane bearing four described side strips between described left promotion seat and described right promotion seat,Install that two described side strip left and right of described connection sheet are endways elaborates in described plane,Two the described side strips not installing described connection sheet are elaborated the most sidewards in described plane and connect with endways described side strip head and the tail split,Described second fitting machine also includes the second hydraulic mechanism that can provide power,Described second hydraulic mechanism includes the second motor、The second oil cylinder being connected with described second motor、Be connected with described second motor acts on described left promotion seat and makes the 3rd hydraulic pump that described left promotion seat moves left and right、Be connected with described second motor acts on described right promotion seat and makes the 4th hydraulic pump that described right promotion seat moves left and right,During described second hydraulic mechanism work,Described 3rd hydraulic pump promotes described left promotion seat to move inwardly,The most described 4th hydraulic pump promotes described right promotion seat to move inwardly,Described left promotion seat moves the most inwardly with described right promotion seat and exerts a force so that the other end inlay card of described connection sheet is fixed in the hollow-core construction of the described side strip placed sidewards to installing the described described side strip being connected sheet,Finally make horizontal described side strip and vertical described side strip split fix to be connected,Described plastic lamp frame structure gets final product installation.
CN201510065760.5A 2015-02-09 2015-02-09 A kind of production technology of plastic lamp frame structure Active CN104589056B (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4614015A (en) * 1985-10-02 1986-09-30 American Sterilizer Company Device for retaining/ejecting a lamp from a socket and frame
DE4215067A1 (en) * 1992-05-07 1993-11-11 Ridi Leuchten Gmbh Metal fastening for construction of lamp - incorporates conical spacer between two pieces of metal, placed narrow end upward and its inner surface fits conical surface of countersunk bolt head.
CN102128410A (en) * 2009-12-29 2011-07-20 杜邦太阳能有限公司 Light assembly and method of manufacturing the same
CN102242909A (en) * 2011-06-17 2011-11-16 倪卓章 Flat lamp
CN202411789U (en) * 2012-01-09 2012-09-05 瑞仪(广州)光电子器件有限公司 Semi-automatic pushing and pressing jig for lamp fasteners
CN202852729U (en) * 2012-11-08 2013-04-03 邓慧昌 Frame structure of flat panel lamp
CN103331607A (en) * 2013-06-18 2013-10-02 杭州中为光电技术股份有限公司 Automatic assembling and testing device for LED (Light-Emitting Diode) bulb lamp
CN203273385U (en) * 2013-05-07 2013-11-06 深圳市多氟多新能源科技有限公司 LED panel lamp and lamp frame thereof

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4614015A (en) * 1985-10-02 1986-09-30 American Sterilizer Company Device for retaining/ejecting a lamp from a socket and frame
DE4215067A1 (en) * 1992-05-07 1993-11-11 Ridi Leuchten Gmbh Metal fastening for construction of lamp - incorporates conical spacer between two pieces of metal, placed narrow end upward and its inner surface fits conical surface of countersunk bolt head.
CN102128410A (en) * 2009-12-29 2011-07-20 杜邦太阳能有限公司 Light assembly and method of manufacturing the same
CN102242909A (en) * 2011-06-17 2011-11-16 倪卓章 Flat lamp
CN202411789U (en) * 2012-01-09 2012-09-05 瑞仪(广州)光电子器件有限公司 Semi-automatic pushing and pressing jig for lamp fasteners
CN202852729U (en) * 2012-11-08 2013-04-03 邓慧昌 Frame structure of flat panel lamp
CN203273385U (en) * 2013-05-07 2013-11-06 深圳市多氟多新能源科技有限公司 LED panel lamp and lamp frame thereof
CN103331607A (en) * 2013-06-18 2013-10-02 杭州中为光电技术股份有限公司 Automatic assembling and testing device for LED (Light-Emitting Diode) bulb lamp

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