A kind of magnesium ingot processing combination
[technical field]
The present invention relates to the technical field of magnesium ingot process equipment, particularly a kind of technical field of magnesium ingot processing combination.
[background technology]
Magnesium chips and magnesium powder answer the fields such as the production of catalyst, RMgBr, essence and flavoring agent production to have a wide range of applications in smelting iron and steel, chemistry side.Therefore, magnesium chips and magnesium powder are produced and are also had the wide market demand.
At present, the structure of the Magnesium chips machine of domestic production is substantially identical.Be placed in track by magnesium ingot, with hydraulic pressure materials device, magnesium ingot compressed, by hydrofeed, magnesium ingot is pushed to, on the rotor of rotation, by rotor, magnesium ingot be cut into magnesium chips.Of the prior art, the feeding clip mechanism of hydrofeed is when clamp operation, need the set bolt sending two clamping limbs, then the bare terminal end of two clamping limbs is made to draw close and clamp magnesium ingot with a hand, and keep clamped condition, the hand-held spanner of another is fastened and fixed bolt, thus loses time, and clipping operation is inconvenient.
Forming cutter rotor of the prior art, it processes helicla flute and push type broach screw hole according to certain rules on cylindrical rotor parent, with screw by triangle contour alloy cutter head clamping on roller parent, there is following defect in above-mentioned rotor: 1, because the bottom surface of the shaping cutter head of triangle is attached on spiral fluted side.The helicla flute of the dress cutter that cylindrical rotor parent is processed, spiral fluted side is unavoidable is helicoid.Therefore, the bottom surface of triangle forming cutter cannot be close to the helicla flute side on rotor parent, can not get enough holder loads and cutting power is diminished, thus cutting power is poor.2, the hole of diameter 5 millimeters is had in the middle part of the triangle forming cutter due to use.The cross-sectional area of cutter is reduced, and Shear ability is poor.Again owing to only having the hole of diameter 5 millimeters in the middle part of triangle forming cutter, for clamping cutter head, therefore; rotor parent can only be processed the pressure screw hole of M5, often there will be screw hole slide fastener in using, and the cutter head of damage cannot be changed; rotor is caused to scrap, thus easy breaking, increase production cost.
At present, magnesium powder is in process, first magnesium ingot is cut into magnesium chips by Magnesium chips machine, then after feeding magnesium chips chip breaking machine is pulverized, obtain magnesium powder, of the prior art, magnesium chips chip breaking machine controls the granularity of magnesium powder by the gap between adjusted filter plate and housing, to be enclosed within rotating shaft due to filter and to be fixed by set bolt, in adjustment process, loosen the set bolt on the sleeve pipe of filter, slide over filter plate adjustment, then bolt is fastened and fixed, set bolt is when being tightened to last, the end of set bolt will with shaft contacts, now, at rotation set bolt, because the end of set bolt and rotating shaft exist frictional force, just easily occur that set bolt is shifted and drives filter to move, cause gap deviation, need to re-start adjustment, thus adjustment is lost time, again owing to being fixed by set bolt, the contact area of set bolt and rotating shaft is little, long vibration also easily loosens, thus fixing poor reliability, product quality can not be guaranteed.
Of the prior art, the cooling system of magnesium chips chip breaking machine, be used alone a driven by motor impeller to blow circulation water radiator, thus increase equipment investment cost, waste electric energy, again because magnesium chips chip breaking machine is connected with blower fan by iron tube connector, when mounted, erecting bed is slightly uneven, and the connector of iron tube connector and magnesium chips chip breaking machine or blower fan will be caused to misplace, cause connecting, thus connection inconvenience is installed.
[summary of the invention]
Object of the present invention solves the problems of the prior art exactly, proposes a kind of magnesium ingot processing combination, can save time, clamp convenient and swift, improve cutting power, be not easy breaking, reduce production cost, regulating time can also be saved, fixing reliability is high, ensures product quality, also can reduce equipment investment cost, save electric energy, install easy to connect.
For achieving the above object, the present invention proposes a kind of magnesium ingot processing combination, comprise support body, Hydraulic Station, material-pulling device, feeding pressure mechanism, rotor, aggregate bin, first motor, chip breaking machine and blower fan, the front end of described support body is provided with rotor and aggregate bin, described aggregate bin is located at the below of rotor, described aggregate bin is connected with blower fan by chip breaking machine, described rotor is connected with the first motor-driven, the platform of described support body is provided with feeding pressure mechanism, described feeding pressure mechanism is near rotor, the platform rear portion of described support body is provided with material-pulling device, described Hydraulic Station is connected with material-pulling device and feeding pressure mechanism by oil pipe, described material-pulling device comprises the first material-pulling device and second material-pulling device identical with the first material-pulling device structure, described first material-pulling device comprises the second hydraulic cylinder and clamping device, described Hydraulic Station is connected with the second hydraulic cylinder by oil pipe, the piston rod of described second hydraulic cylinder is connected with clamping device, described clamping device comprises push pedal, fixed clamp wall, first mount pad, spring, active grasping arm, bearing, top, backer and shifting block, the front end of described push pedal is provided with fixed clamp wall, the rear end of described push pedal is provided with the first mount pad, the bottom of described first mount pad is provided with shifting block, the top of described first mount pad is provided with through hole, active grasping arm is equipped with in described through hole, on described active grasping arm, cover has spring, described spring is located between step on active grasping arm and the first mount pad, the rear end of described active grasping arm is provided with bearing, the platform of described support body is provided with backer, described bearing contacts with backer, described push pedal is provided with top between fixed clamp wall and the first mount pad, described rotor comprises cylindrical knife roller body, some draw-in grooves, cutter, cushion block, fixing briquetting and fastening bolt, described draw-in groove is evenly distributed on the side of cylindrical knife roller body, one end of described draw-in groove is open, cutter and cushion block is provided with in described draw-in groove, cutter in described two adjacent draw-in grooves is longitudinally interspersed, cushion block in described two adjacent draw-in grooves is longitudinally interspersed, described cushion block and cutter are fixedly mounted in draw-in groove by fixing briquetting, described fixing briquetting is fixedly connected with cylindrical knife roller body by fastening bolt, described chip breaking machine comprises upper shell, lower house, rotating shaft, radiator, re-pack, filter, clamp nut, spring hose, charging aperture, connector, impeller, pump group and the second motor, described upper shell coordinates with lower house to be installed formation one and has pulverizing chamber, the housing of filter chamber and the room that gathers materials, described pulverizing chamber communicates with filter chamber, described filter chamber and the room of gathering materials communicate, described pulverizing chamber is provided with charging aperture, the output of described aggregate bin is connected with charging aperture, the discharging opening of the described room that gathers materials is provided with spring hose, described spring hose is provided with connector, described connector is connected with blower fan, described rotating shaft is passed housing and is connected with the second motor-driven, described rotating shaft is provided with and re-packs in pulverizing chamber, described rotating shaft is provided with filter and clamp nut in filter chamber, described filter is all connected with shaft thread with clamp nut, described filter is fixed on the positioning by clamp nut, the front end of described rotating shaft is provided with impeller, the front of described impeller is provided with radiator, described radiator is connected with the input of housing by pump group, the output of described housing is connected with radiator.
As preferably, the first water circulation road is provided with in described upper shell, the second water circulation road is provided with in described lower house, the output in described first water circulation road is connected with the input in the second water circulation road, the output of described pump group is connected with the input in the first water circulation road, the output in described second water circulation road is connected with the input of radiator, the output of described radiator is connected with the input of pump group, the front-end and back-end of described lower house are equipped with bearing block, described bearing block is provided with rotating shaft, described radiator is provided with protective cover, described impeller is located in protective cover.
As preferably, described filter comprises body and is located at the filtration plate body of body front end, and described body is connected with shaft thread.
As preferably, described feeding pressure mechanism comprises keel shoe, the 3rd hydraulic cylinder, pressure roller and installing rack, the upper end of described keel shoe is provided with the 3rd hydraulic cylinder, the piston rod of described 3rd hydraulic cylinder is provided with installing rack, described installing rack is provided with pressure roller, and described keyset is connected with the 3rd hydraulic cylinder by oil pipe.
As preferably, the platform of described support body is provided with the first travel switch, second travel switch, third trip switch and fourth line journey switch, the first travel switch and the second travel switch is provided with between described feeding pressure mechanism and the first material-pulling device, described first travel switch is located at the dead ahead of the second travel switch, third trip switch and fourth line journey switch is provided with between described feeding pressure mechanism and the second material-pulling device, described third trip switch is located at the dead ahead of fourth line journey switch, described first travel switch, second travel switch, third trip switch and fourth line journey switch all by support installing on the platform of support body, described support is provided with slotted eye, described set bolt is fixedly connected with the platform of support body through slotted eye.
As preferably, describedly toply comprise body, adjusting screw(rod) and clamp nut, the lower end of described body is fixedly connected with push pedal, and described adjusting screw(rod) is threaded with body, and described adjusting screw(rod) is provided with clamp nut above body.
As preferably, the front end of described active grasping arm and the inner side of fixed clamping arm are equipped with grip block, described grip block is provided with engaging lug, the front end of described active grasping arm and the inner side of fixed clamping arm are equipped with the hanger matched with engaging lug, together with described engaging lug and hanger are rotatably connected by bearing pin.
As preferably, described active grasping arm comprises gliding mass, step, screw rod, fastening nut and installation shaft, described screw rod to insert in gliding mass and is provided with fastening nut at the rear of gliding mass, the rear end of described screw rod is provided with installation shaft, described installation shaft is provided with bearing, and the rear edge of described gliding mass is provided with step.
Beneficial effect of the present invention: the present invention by being provided with filter and clamp nut by rotating shaft in filter chamber, filter and clamp nut are all connected with rotating shaft line, filter is fixed on the positioning by clamp nut, thus can regulating time be saved, and fixing reliability is high, ensure product quality, the front end of rotating shaft is provided with impeller, the front of impeller is provided with radiator, during axis of rotation, impeller is rotated, reduce traditional motor to use, thus reduction equipment investment cost, save electric energy, the discharging opening of room of gathering materials is provided with spring hose, spring hose is provided with connector, position adjustments can be carried out to connector, thus install easy to connect, when bearing rolls on backer, make bearing generation change in location, bearing promotes grip block by active grasping arm and clamps magnesium ingot, can save time, clamp convenient and swift, draw-in groove is evenly distributed on the side of cylindrical knife roller body, one end of draw-in groove is open, cutter and cushion block is provided with in draw-in groove, cushion block and cutter are fixedly mounted in draw-in groove by fixing briquetting, fixing briquetting is fixedly connected with cylindrical knife roller body by fastening bolt, the contact area of cutter and draw-in groove can be increased, and avoid the drawback that a traditional cutter needs a screw fixing, cutting power can be improved, be not easy breaking, reduce production cost, handling ease, structure is simple.
Feature of the present invention and advantage will be described in detail by reference to the accompanying drawings by embodiment.
[accompanying drawing explanation]
Fig. 1 is the structural representation of a kind of magnesium ingot processing combination of the present invention;
Fig. 2 is the top view of a kind of magnesium ingot processing combination of the present invention;
Fig. 3 is the structural representation of clamping device;
Fig. 4 is the structural representation of chip breaking machine;
Fig. 5 is the structural representation of rotor;
Fig. 6 is the side view of rotor.
In figure: 1-support body, 2-Hydraulic Station, 3-material-pulling device, 4-feeding pressure mechanism, 5-rotor, 6-aggregate bin, 7-first motor, 8-chip breaking machine, 9-first travel switch, 10-second travel switch, 11-third trip switch, 12-fourth line journey switch, 13-support, 14-blower fan, 131-slotted eye, 31-first material-pulling device, 32-second material-pulling device, 311-second hydraulic cylinder, 312-clamping device, 41-keel shoe, 42-the 3rd hydraulic cylinder, 43-pressure roller, 44-installing rack, 51-cylindrical knife roller body, 52-draw-in groove, 53-cutter, 54-cushion block, 55-fixes briquetting, 56-fastening bolt, 531-tool rest, 532-cutter head, 551-is protruding, 5311-coupling part, 81-upper shell, 82-lower house, 83-rotating shaft, 84-radiator, 85-re-packs, 86-filter, 87-clamp nut, 88-spring hose, 89-charging aperture, 810-pulverizing chamber, 811-filter chamber, 812-gathers materials room, 813-first water circulation road, 814-second water circulation road, 815-housing, 816-connector, 817-impeller, 818-pump group, 819-protective cover, 820-second motor, 821-bearing block, 861-body, 862-filters plate body, 3121-push pedal, 3122-fixed clamp wall, 3123-first mount pad, 3124-spring, 3125-active grasping arm, 3126-bearing, 3127-is top, 3128-backer, 3129-grip block, 31210-hanger, 31211-shifting block, 31291-engaging lug, 31251-gliding mass, 31252-step, 31253-screw rod, 31254-fastening nut, 31255-installation shaft, 31271-body, 31272-adjusting screw(rod), 31273-clamp nut.
[detailed description of the invention]
Consult Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, a kind of magnesium ingot processing combination of the present invention, comprise support body 1, Hydraulic Station 2, material-pulling device 3, feeding pressure mechanism 4, rotor 5, aggregate bin 6, first motor 7, chip breaking machine 8 and blower fan 14, the front end of described support body 1 is provided with rotor 5 and aggregate bin 6, described aggregate bin 6 is located at the below of rotor 5, described aggregate bin 6 is connected with blower fan 14 by chip breaking machine 8, described rotor 5 and the first motor 7 are in transmission connection, the platform of described support body 1 is provided with feeding pressure mechanism 4, described feeding pressure mechanism 4 is near rotor 5, the platform rear portion of described support body 1 is provided with material-pulling device 3, described Hydraulic Station 2 is connected with material-pulling device 3 and feeding pressure mechanism 4 by oil pipe, described material-pulling device 3 comprises the first material-pulling device 31 and second material-pulling device 32 identical with the first material-pulling device 31 structure, described first material-pulling device 31 comprises the second hydraulic cylinder 311 and clamping device 312, described Hydraulic Station 2 is connected with the second hydraulic cylinder 311 by oil pipe, the piston rod of described second hydraulic cylinder 311 is connected with clamping device 312, described clamping device 312 comprises push pedal 3121, fixed clamp wall 3122, first mount pad 3123, spring 3124, active grasping arm 3125, bearing 3126, top 3127, backer 3128 and shifting block 31211, the front end of described push pedal 3121 is provided with fixed clamp wall 3122, the rear end of described push pedal 3121 is provided with the first mount pad 3123, the bottom of described first mount pad 3123 is provided with shifting block 31211, the top of described first mount pad 3123 is provided with through hole, active grasping arm 3125 is equipped with in described through hole, on described active grasping arm 3125, cover has spring 3124, described spring 3124 is located between step 31252 on active grasping arm 3125 and the first mount pad 3123, the rear end of described active grasping arm 3125 is provided with bearing 3126, the platform of described support body 1 is provided with backer 3128, described bearing 3126 contacts with backer 3128, described push pedal 3121 is provided with top 3127 between fixed clamp wall 3122 and the first mount pad 3123, described rotor 5 comprises cylindrical knife roller body 51, some draw-in grooves 52, cutter 53, cushion block 54, fixing briquetting 55 and fastening bolt 56, described draw-in groove 52 is evenly distributed on the side of cylindrical knife roller body 51, one end of described draw-in groove 52 is open, cutter 53 and cushion block 54 is provided with in described draw-in groove 52, cutter 53 in described two adjacent draw-in grooves 52 is longitudinally interspersed, cushion block 54 in described two adjacent draw-in grooves 52 is longitudinally interspersed, described cushion block 54 and cutter 53 are fixedly mounted in draw-in groove 52 by fixing briquetting 55, described fixing briquetting 55 is fixedly connected with cylindrical knife roller body 51 by fastening bolt 56, described chip breaking machine 8 comprises upper shell 81, lower house 82, rotating shaft 83, radiator 84, re-pack 85, filter 86, clamp nut 87, spring hose 88, charging aperture 89, connector 816, impeller 817, pump group 818 and the second motor 820, described upper shell 81 coordinates with lower house 82 to be installed formation one and has pulverizing chamber 810, the housing 815 of filter chamber 811 and the room 812 that gathers materials, described pulverizing chamber 810 communicates with filter chamber 811, described filter chamber 811 and the room 812 that gathers materials communicate, described pulverizing chamber 810 is provided with charging aperture 89, the output of described aggregate bin 6 is connected with charging aperture 89, the described discharging opening gathering materials room 812 is provided with spring hose 88, described spring hose 88 is provided with connector 816, described connector 816 is connected with blower fan 14, described rotating shaft 83 is passed housing 815 and is in transmission connection with the second motor 820, described rotating shaft 83 is provided with and re-packs 85 in pulverizing chamber 810, described rotating shaft 83 is provided with filter 86 and clamp nut 87 in filter chamber 811, described filter 86 and clamp nut 87 are all threaded with rotating shaft 83, described filter 86 is fixed on the positioning by clamp nut 87, the front end of described rotating shaft 83 is provided with impeller 817, the front of described impeller 817 is provided with radiator 84, described radiator 84 is connected by the input of pump group 818 with housing 815, the output of described housing 815 is connected with radiator 84, the first water circulation road 813 is provided with in described upper shell 81, the second water circulation road 814 is provided with in described lower house 82, the output in described first water circulation road 813 is connected with the input in the second water circulation road 814, the output of described pump group 818 is connected with the input in the first water circulation road 813, the output in described second water circulation road 814 is connected with the input of radiator 84, the output of described radiator 84 is connected with the input of pump group 818, the front-end and back-end of described lower house 82 are equipped with bearing block 821, described bearing block 821 is provided with rotating shaft 83, described radiator 84 is provided with protective cover 819, described impeller 817 is located in protective cover 819, described filter 86 comprises body 861 and is located at the filtration plate body 862 of body 861 front end, described body 861 is threaded with rotating shaft 83, described feeding pressure mechanism 4 comprises keel shoe 41, 3rd hydraulic cylinder 42, pressure roller 43 and installing rack 44, the upper end of described keel shoe 41 is provided with the 3rd hydraulic cylinder 42, the piston rod of described 3rd hydraulic cylinder 42 is provided with installing rack 44, described installing rack 44 is provided with pressure roller 43, described keyset 8 is connected with the 3rd hydraulic cylinder 42 by oil pipe, the platform of described support body 1 is provided with the first travel switch 9, second travel switch 10, third trip switch 11 and fourth line journey switch 12, the first travel switch 9 and the second travel switch 10 is provided with between described feeding pressure mechanism 4 and the first material-pulling device 31, described first travel switch 9 is located at the dead ahead of the second travel switch 10, third trip switch 11 and fourth line journey switch 12 is provided with between described feeding pressure mechanism 4 and the second material-pulling device 32, described third trip switch 11 is located at the dead ahead of fourth line journey switch 12, described first travel switch 9, second travel switch 10, third trip switch 11 and fourth line journey switch 12 are all arranged on the platform of support body 1 by support 13, described support 13 is provided with slotted eye 131, described set bolt is fixedly connected with the platform of support body 1 through slotted eye 131, described top 3127 comprise body 31271, adjusting screw(rod) 31272 and clamp nut 31273, the lower end of described body 31271 is fixedly connected with push pedal 3121, described adjusting screw(rod) 31272 is threaded with body 31271, described adjusting screw(rod) 31272 is provided with clamp nut 31273 above body 31271, the front end of described active grasping arm 3125 and the inner side of fixed clamping arm 3122 are equipped with grip block 3129, described grip block 3129 is provided with engaging lug 31291, the front end of described active grasping arm 3125 and the inner side of fixed clamping arm 3122 are equipped with the hanger 31210 matched with engaging lug 31291, together with described engaging lug 31291 and hanger 31210 are rotatably connected by bearing pin, described active grasping arm 3125 comprises gliding mass 31251, step 31252, screw rod 31253, fastening nut 31254 and installation shaft 31255, described screw rod 31253 to insert in gliding mass 31251 and is provided with fastening nut 31254 at the rear of gliding mass 31251, the rear end of described screw rod 31253 is provided with installation shaft 31255, described installation shaft 31255 is provided with bearing 3126, the rear edge of described gliding mass 31251 is provided with step 31252.
The course of work of the present invention:
A kind of magnesium ingot processing combination of the present invention in the course of the work, starting the first motor 7 drives rotor 5 to rotate, promote to advance by the clamping of the first material-pulling device 31 pairs of magnesium ingots, when the shifting block 31211 of the first material-pulling device 31 hits the second travel switch 10, feeding pressure mechanism 4 works, pressure roller 43 presses down and is compressed by magnesium ingot, then start to cut, when the shifting block 31211 of the first material-pulling device 31 hits the first travel switch 9, cut and stop, the clamping device 312 of the first material-pulling device 31 is return, pressure roller 43 rises, when the shifting block 31211 of the first material-pulling device 31 return hit the second travel switch 10 time, second material-pulling device 32 promotes magnesium ingot and starts working, when the shifting block 31211 of the second material-pulling device 32 hits fourth line journey switch 12, feeding pressure mechanism 4 works, pressure roller 43 presses down and is compressed by magnesium ingot, then start to cut, on the first material-pulling device 31, load onto magnesium ingot simultaneously, when the shifting block 31211 of the second material-pulling device 32 hits third trip switch 11, cut and stop, the clamping device 312 of the second material-pulling device 32 is return, pressure roller 43 rises, when the shifting block 31211 of the second material-pulling device 32 return hit fourth line journey switch 12 time, first material-pulling device 31 is started working, so repeatedly, clamping device 312 in operation, according to the width of magnesium ingot, rotate the extension elongation of fastening nut 31254 adjusting screw(rod) 31253, grip block 3129 is made to clamp magnesium ingot, according to the gradient of the rear end of magnesium ingot, adjust the length of top 7, grip block 3129 is made to clamp magnesium ingot, and ensure that the stub bar after cutting is as far as possible the shortest, operationally, bearing 3126 rolls on backer 3128, make bearing 3126 that change in location occur, bearing 3126 promotes grip block 3129 pairs of magnesium ingot clampings by active grasping arm 3125, chip breaking machine 8 operationally, motor and rotating shaft 3 are in transmission connection, rotating shaft 3 is rotated drive and is re-packed 5, filter 6 and impeller 17 rotate, magnesium chips in aggregate bin 6 enters in pulverizing chamber 810 by charging aperture 89, 85 to smash by re-packing, the magnesium chips smashed is sucked filter chamber 11 by the suction that blower fan 14 produces, enter the room 12 export from connector 16 and raised up by blower fan 14 of gathering materials again, the wind that impeller 17 produces dispels the heat to radiator 4, filter 6 is in adjustment process, first loosen clamp nut 7, rotate the gap between the adjusted filter plate 6 of filter 6 and housing 4 again, after adjusting, fastening clamp nut 7, compared with prior art, can save time, clamp convenient and swift, improve cutting power, be not easy breaking, reduce production cost, regulating time can also be saved, fixing reliability is high, ensure product quality, also equipment investment cost can be reduced, save electric energy, install easy to connect.
Above-described embodiment is to explanation of the present invention, is not limitation of the invention, anyly all belongs to protection scope of the present invention to the scheme after simple transformation of the present invention.