CN104585924A - Easy-to-composite multi-layer composite mask and manufacturing method thereof - Google Patents
Easy-to-composite multi-layer composite mask and manufacturing method thereof Download PDFInfo
- Publication number
- CN104585924A CN104585924A CN201510017693.XA CN201510017693A CN104585924A CN 104585924 A CN104585924 A CN 104585924A CN 201510017693 A CN201510017693 A CN 201510017693A CN 104585924 A CN104585924 A CN 104585924A
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- China
- Prior art keywords
- layer
- nose
- mask
- melt
- nexine
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Classifications
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
- A41D13/11—Protective face masks, e.g. for surgical use, or for use in foul atmospheres
- A41D13/1107—Protective face masks, e.g. for surgical use, or for use in foul atmospheres characterised by their shape
- A41D13/113—Protective face masks, e.g. for surgical use, or for use in foul atmospheres characterised by their shape with a vertical fold or weld
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
- A41D13/055—Protector fastening, e.g. on the human body
- A41D13/0556—Protector fastening, e.g. on the human body with releasable fastening means
- A41D13/0568—Protector fastening, e.g. on the human body with releasable fastening means with straps
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- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Respiratory Apparatuses And Protective Means (AREA)
Abstract
The invention relates to a protective article and particularly relates to an easy-to-composite multi-layer composite mask and a manufacturing process thereof. The mask comprises a mask body; the mask body consists of a surface layer, an intermediate layer and an inner layer; both the surface layer and the inner layer are non-woven fabric layers; the intermediate layer is an electrostatically-loaded and melt-blown filter material layer; a pure cotton fabric layer is arranged between the surface layer and the intermediate layer; outer edges of the surface layer, the electrostatically-loaded and melt-blown filter material layer and the inner layer are composited by hot melting; the surface layer, the pure cotton fabric layer, the electrostatically-loaded and melt-blown filter material layer, and the inner layer are welded ultrasonically. According to the mask disclosed by the invention, because the electrostatically-loaded and melt-blown filter material layer is adopted by the intermediate layer and the cotton fabric layer can be fused between the surface layer and the intermediate layer, the mask has good filtering effect, low resistance, nice comfort and strong air permeability and water absorption; meanwhile, the multiple layers of materials are composited through ultrasonic welding, so the stitching with threads is avoided and the composite process is simplified.
Description
Technical field
The present invention relates to a kind of protective articles, particularly relate to a kind of MULTILAYER COMPOSITE mouth mask being easy to compound and preparation method thereof.
Background technology
At present, mouth mask is on the market generally the material such as gauze, cotton and makes, although certain protective action can be played, in order to ensure gas permeability, gauze or the general yarn of cotton or cotton thread density lower, thus its filterability receives restriction; Meanwhile, due to cotton self-characteristic, it cannot fuse with nonwoven fabric of synthetic fibre or gauze, therefore needs to sew up or other process combining, and combination process is comparatively complicated.
Summary of the invention
The present invention, in order to solve the defect and deficiency that exist in above-mentioned prior art, provides a kind of combination process simple, and good filtration effect, resistance is low, and comfort is good, bibulous MULTILAYER COMPOSITE mouth mask being easy to compound of gas permeability and preparation method thereof.
Technical scheme of the present invention: a kind of MULTILAYER COMPOSITE mouth mask being easy to compound, comprise mask body, described mask body comprises top layer, intermediate layer and nexine, described top layer and nexine are nonwoven layer, described intermediate layer is that electrostatic loads melt-blown filter materials layer, textile nonwoven fabric layer is provided with between described top layer and intermediate layer, described top layer outward flange, electrostatic load melt-blown filter materials layer outward flange and nexine outward flange passes through hot melt compound, and top layer, textile nonwoven fabric layer, electrostatic loading melt-blown filter materials layer and nexine pass through ultrasonic bonding.
Intermediate layer of the present invention adopts electrostatic to load melt-blown filter materials layer, can by cotton layer fusion between top layer and intermediate layer, and make its not only good filtration effect, resistance is low, and comfort is good, gas permeability and water imbibition strong; And multilayer material adopts ultrasonic bonding compound, without the need to suture, simplify combination process.
Preferably, described mask body comprises protects mouth, protects nose and face guard portion, and both sides, described face guard portion are provided with ear band, and described ear band is fixed in face guard portion by a fastening working of plastics, and described fastening working of plastics is connected in face guard portion by supersonic welding.
This kind of structure makes its convenient wearing, but also plays disposition effect.
Preferably, be provided with ventilative heat dissipating layer inside described nexine, ventilative heat dissipating layer is terylene short fiber layer or acupuncture nonwoven layer of cloth, and described ventilative heat dissipating layer covers and protects nose and protect inside mouth, ventilative heat dissipating layer top and bottom are connected on nexine by supersonic welding, and ventilative heat dissipating layer both sides are opened wide.
This kind of structure makes it while playing disposition effect, and ventilative thermal diffusivity is protected.
Preferably, described in protect the sponge being provided with horizontally set inside nose and protect nose pad, protect the nose clip bar being provided with horizontally set outside nose, the position of described nose clip bar is corresponding with the position that sponge protects nose pad.
This kind of structure makes it better can protect nose, soft so comfortable when not only dressing, and can make to protect nose better and nose fit.
Preferably, described sponge is protected nose pad and is bonded at by glue and protects inside nose, and described nose clip bar is connected on by supersonic welding and protects on nose.
This kind of structure makes it easy to make, safe and reliable.
Preferably, the weight that described electrostatic loads every square metre, melt-blown filter materials layer is 30 grams, and the weight of described terylene short fiber or needle punched non-woven fabrics every square metre is 95 grams.
This kind of structure makes its raw material save, and reduces costs.
Preferably, the middle part that described top layer, textile nonwoven fabric layer, electrostatic load melt-blown filter materials layer, nexine and ventilative heat dissipating layer is also connected to a folding line by supersonic welding, and described folding line level runs through protects mouth and face guard portion.
The setting of folding line, makes it easy to make, and simple and reliable when using.
Be easy to a preparation method for the MULTILAYER COMPOSITE mouth mask of compound, comprise the steps:
1) simultaneously by multilayer conveying roller top layer, textile nonwoven fabric layer, electrostatic are loaded melt-blown filter materials layer, nexine and ventilative heat dissipating layer and is sent in fuse machine, multilayer material outward flange hot melt is combined with each other;
2) multilayer material after above-mentioned hot melt compound is sent in particular manufacturing craft is pressed into semi-finished product mask sheet;
3) then with ultrasonic welding machine semi-finished product mask sheet reinforced and make folding line;
4) adopt cutter to be sliced off the both sides of ventilative heat dissipating layer, make its both ends open;
5) finally by ultrasonic welding machine, ear band and the welding of nose clip bar are got on; By glue, sponge is protected nose pad to be stained with.
Preferably, described step 2) in particular manufacturing craft include semi-finished product mask sheet die cavity and Etaching device, and to be connected with ultrasonic welding machine.
Intermediate layer of the present invention adopts electrostatic to load melt-blown filter materials layer, can by cotton layer fusion between top layer and intermediate layer, and make its not only good filtration effect, resistance is low, and comfort is good, gas permeability and water imbibition strong; And multilayer material adopts ultrasonic bonding compound, without the need to suture, simplify combination process.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is schematic cross-section of the present invention;
Fig. 3 is the structural representation of semi-finished product mask sheet in the present invention.
1. mask body, 2. top layer in figure, 3. textile nonwoven fabric layer, 4. intermediate layer, 5. nexine, 6. ear band, 7. fastening working of plastics, 8. folding line, 9. nose clip bar, 10. sponge protects nose pad, 11. protect mouth, and 12. protect nose, 13. face guard portions, 14. ventilative heat dissipating layers, 15. semi-finished product mask sheet, 17. times dovetail part, 18. sidepieces, dovetail part on 19..
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further detailed explanation, but be not limiting the scope of the invention.
As illustrated in fig. 1 and 2, a kind of MULTILAYER COMPOSITE mouth mask being easy to compound, comprise mask body 1, mask body 1 comprises top layer 2, intermediate layer 4 and nexine 5, top layer 2 and nexine 5 are nonwoven layer, intermediate layer 4 is electrostatic loading melt-blown filter materials layer, textile nonwoven fabric layer 3 is provided with between top layer 2 and intermediate layer 4, top layer 2 outward flange, electrostatic load melt-blown filter materials layer outward flange and nexine 5 outward flange passes through hot melt compound, and top layer 2, textile nonwoven fabric layer 3, electrostatic loading melt-blown filter materials layer and nexine 5 pass through ultrasonic bonding.Mask body 1 comprises protects mouth 11, protects nose 12 and face guard portion 13, and both sides, face guard portion 13 are provided with ear band 6, and ear band 6 is fixed in face guard portion 13 by a fastening working of plastics 7, and fastening working of plastics 7 is connected in face guard portion 13 by supersonic welding.Ventilative heat dissipating layer 14 is provided with inside nexine 5, ventilative heat dissipating layer 14 is terylene short fiber layer or acupuncture nonwoven layer of cloth, ventilative heat dissipating layer 14 covers and protects nose 12 and protect inside mouth 11, and ventilative heat dissipating layer 14 top and bottom are connected on nexine 5 by supersonic welding, and ventilative heat dissipating layer 14 both sides are opened wide.Protect the sponge being provided with horizontally set inside nose 12 and protect nose pad 10, protect the nose clip bar 9 being provided with horizontally set outside nose 12, the position that position and the sponge of nose clip bar 9 protect nose pad 10 is corresponding.Sponge is protected nose pad 10 and is bonded at by glue and protects inside nose 12, and nose clip bar 9 is connected on by supersonic welding and protects on nose 12.The weight that electrostatic loads every square metre, melt-blown filter materials layer is 30 grams, and the weight of terylene short fiber or needle punched non-woven fabrics every square metre is 95 grams.The middle part that top layer 2, textile nonwoven fabric layer 3, electrostatic load melt-blown filter materials layer, nexine 5 and ventilative heat dissipating layer 14 is also connected to a folding line 8 by supersonic welding, and folding line 8 level runs through protects mouth 11 and face guard portion 13.
When the present invention makes, step is as follows:
1) simultaneously by multilayer conveying roller top layer, textile nonwoven fabric layer, electrostatic are loaded melt-blown filter materials layer, nexine and ventilative heat dissipating layer and is sent in fuse machine, multilayer material outward flange hot melt is combined with each other;
2) multilayer material after above-mentioned hot melt compound is sent in particular manufacturing craft is pressed into semi-finished product mask sheet;
3) then with ultrasonic welding machine semi-finished product mask sheet reinforced and make folding line;
4) adopt cutter to be sliced off the both sides of ventilative heat dissipating layer, make its both ends open;
5) finally by ultrasonic welding machine, ear band and the welding of nose clip bar are got on; By glue, sponge is protected nose pad to be stained with.
Step 2) in particular manufacturing craft include semi-finished product mask sheet die cavity and Etaching device, and to be connected with ultrasonic welding machine.
As shown in Figure 3, in the present invention, semi-finished product mask sheet 15 comprises the lower dovetail part 17 making and protect mouth 11 and the both sides 18 making upper the dovetail part 19 and making face guard portion 13 protecting nose 12; Ventilative heat dissipating layer 14 covers upper dovetail part 19 and lower dovetail part 17.
Particular manufacturing craft mold cavity shapes in the present invention and semi-finished product mask sheet form fit, etch process and ultrasonic bonding combine by it, and make its manufacture craft simple and reliable, product firmness attractive in appearance is high.
Intermediate layer of the present invention adopts electrostatic to load melt-blown filter materials layer, can by cotton layer fusion between top layer and intermediate layer, and make its not only good filtration effect, resistance is low, and comfort is good, gas permeability and water imbibition strong; And multilayer material adopts ultrasonic bonding compound, without the need to suture, simplify combination process.
Claims (9)
1. one kind is easy to the MULTILAYER COMPOSITE mouth mask of compound, comprise mask body, described mask body comprises top layer, intermediate layer and nexine, it is characterized in that: described top layer and nexine are nonwoven layer, described intermediate layer is that electrostatic loads melt-blown filter materials layer, textile nonwoven fabric layer is provided with between described top layer and intermediate layer, described top layer outward flange, electrostatic load melt-blown filter materials layer outward flange and nexine outward flange passes through hot melt compound, and top layer, textile nonwoven fabric layer, electrostatic loading melt-blown filter materials layer and nexine pass through ultrasonic bonding.
2. a kind of MULTILAYER COMPOSITE mouth mask being easy to compound according to claim 1, it is characterized in that: described mask body comprises protects mouth, protects nose and face guard portion, both sides, described face guard portion are provided with ear band, described ear band is fixed in face guard portion by a fastening working of plastics, and described fastening working of plastics is connected in face guard portion by supersonic welding.
3. a kind of MULTILAYER COMPOSITE mouth mask being easy to compound according to claim 2, it is characterized in that: inside described nexine, be provided with ventilative heat dissipating layer, ventilative heat dissipating layer is terylene short fiber layer or acupuncture nonwoven layer of cloth, described ventilative heat dissipating layer covers and protects nose and protect inside mouth, ventilative heat dissipating layer top and bottom are connected on nexine by supersonic welding, and ventilative heat dissipating layer both sides are opened wide.
4. a kind of MULTILAYER COMPOSITE mouth mask being easy to compound according to claim 2, it is characterized in that: described in protect the sponge being provided with horizontally set inside nose and protect nose pad, protect the nose clip bar being provided with horizontally set outside nose, the position of described nose clip bar is corresponding with the position that sponge protects nose pad.
5. a kind of MULTILAYER COMPOSITE mouth mask being easy to compound according to claim 4, is characterized in that: described sponge is protected nose pad and is bonded at by glue and protects inside nose, and described nose clip bar is connected on by supersonic welding and protects on nose.
6. a kind of MULTILAYER COMPOSITE mouth mask being easy to compound according to claim 3, is characterized in that: the weight that described electrostatic loads every square metre, melt-blown filter materials layer is 30 grams, and the weight of described terylene short fiber or needle punched non-woven fabrics every square metre is 95 grams.
7. a kind of MULTILAYER COMPOSITE mouth mask being easy to compound according to claim 6, it is characterized in that: the middle part that described top layer, textile nonwoven fabric layer, electrostatic load melt-blown filter materials layer, nexine and ventilative heat dissipating layer is also connected to a folding line by supersonic welding, and described folding line level runs through protects mouth and face guard portion.
8. the preparation method of MULTILAYER COMPOSITE mouth mask according to claim 7, is characterized in that: it comprises the steps:
Simultaneously by multilayer conveying roller top layer, textile nonwoven fabric layer, electrostatic are loaded melt-blown filter materials layer, nexine and ventilative heat dissipating layer and is sent in fuse machine, multilayer material outward flange hot melt is combined with each other;
Multilayer material after above-mentioned hot melt compound is sent in particular manufacturing craft and is pressed into semi-finished product mask sheet;
Then with ultrasonic welding machine semi-finished product mask sheet reinforced and make folding line;
Adopt cutter to be sliced off the both sides of ventilative heat dissipating layer, make its both ends open;
Finally by ultrasonic welding machine, ear band and the welding of nose clip bar are got on; By glue, sponge is protected nose pad to be stained with.
9. the preparation method of MULTILAYER COMPOSITE mouth mask according to claim 8, is characterized in that: described step 2) in particular manufacturing craft include semi-finished product mask sheet die cavity and Etaching device, and to be connected with ultrasonic welding machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510017693.XA CN104585924A (en) | 2015-01-14 | 2015-01-14 | Easy-to-composite multi-layer composite mask and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510017693.XA CN104585924A (en) | 2015-01-14 | 2015-01-14 | Easy-to-composite multi-layer composite mask and manufacturing method thereof |
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| CN104585924A true CN104585924A (en) | 2015-05-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510017693.XA Pending CN104585924A (en) | 2015-01-14 | 2015-01-14 | Easy-to-composite multi-layer composite mask and manufacturing method thereof |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104872866A (en) * | 2015-06-08 | 2015-09-02 | 东莞快裕达自动化设备有限公司 | Full-automatic machine for producing foldable masks |
| CN105078333A (en) * | 2015-08-21 | 2015-11-25 | 佛山市顺德区升平超声波设备有限公司 | Nursing bathing vehicle |
| CN106012193A (en) * | 2016-07-13 | 2016-10-12 | 中原工学院 | Elastic daily anti-haze respirator filter prepared from multiple layers of binding weaves |
| CN106730452A (en) * | 2016-12-01 | 2017-05-31 | 深圳市美好创亿医疗科技有限公司 | A kind of preparation method of anti-dust haze mask filter core |
| CN107006920A (en) * | 2017-03-27 | 2017-08-04 | 深圳市九明药业有限公司 | A kind of multi-layer structure design filtration efficiency absorption mouth mask and preparation method thereof |
| CN108936887A (en) * | 2018-08-30 | 2018-12-07 | 张家港市美洁日用品有限公司 | A kind of invisible mask |
| CN110126321A (en) * | 2019-05-16 | 2019-08-16 | 苏州世康防护用品有限公司 | A kind of cup type mask automation complex technique process |
| CN110559566A (en) * | 2018-06-06 | 2019-12-13 | 郑贞大 | Dust-proof mask |
| CN111387586A (en) * | 2020-02-20 | 2020-07-10 | 三明市普诺维机械有限公司 | Mask and mask production process |
| CN111685418A (en) * | 2020-06-10 | 2020-09-22 | 南京泽宣自动化工程技术有限公司 | High-static-quantity mask production method and production line |
| CN111802729A (en) * | 2020-07-14 | 2020-10-23 | 福建恒安集团有限公司 | Preparation process of mask for enhancing fit with face |
| CN112641146A (en) * | 2020-12-22 | 2021-04-13 | 无锡英明科技有限公司 | Mask and processing method thereof |
| CN112746391A (en) * | 2020-12-29 | 2021-05-04 | 晋江恒安家庭生活用纸有限公司 | Self-charging self-cleaning melt-blown non-woven fabric and mask |
| WO2021228833A1 (en) * | 2020-05-15 | 2021-11-18 | Thuasne | Reusable fabric face mask and associated manufacturing process |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104872866A (en) * | 2015-06-08 | 2015-09-02 | 东莞快裕达自动化设备有限公司 | Full-automatic machine for producing foldable masks |
| CN105078333A (en) * | 2015-08-21 | 2015-11-25 | 佛山市顺德区升平超声波设备有限公司 | Nursing bathing vehicle |
| CN106012193A (en) * | 2016-07-13 | 2016-10-12 | 中原工学院 | Elastic daily anti-haze respirator filter prepared from multiple layers of binding weaves |
| CN106730452A (en) * | 2016-12-01 | 2017-05-31 | 深圳市美好创亿医疗科技有限公司 | A kind of preparation method of anti-dust haze mask filter core |
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| CN110559566A (en) * | 2018-06-06 | 2019-12-13 | 郑贞大 | Dust-proof mask |
| CN108936887A (en) * | 2018-08-30 | 2018-12-07 | 张家港市美洁日用品有限公司 | A kind of invisible mask |
| CN110126321B (en) * | 2019-05-16 | 2021-05-18 | 苏州世康防护用品有限公司 | Automatic composite technical process method for cup-shaped mouth cover |
| CN110126321A (en) * | 2019-05-16 | 2019-08-16 | 苏州世康防护用品有限公司 | A kind of cup type mask automation complex technique process |
| CN111387586A (en) * | 2020-02-20 | 2020-07-10 | 三明市普诺维机械有限公司 | Mask and mask production process |
| WO2021228833A1 (en) * | 2020-05-15 | 2021-11-18 | Thuasne | Reusable fabric face mask and associated manufacturing process |
| FR3110055A1 (en) * | 2020-05-15 | 2021-11-19 | Thuasne | Reusable woven barrier mask and associated manufacturing process |
| CN111685418A (en) * | 2020-06-10 | 2020-09-22 | 南京泽宣自动化工程技术有限公司 | High-static-quantity mask production method and production line |
| CN111802729A (en) * | 2020-07-14 | 2020-10-23 | 福建恒安集团有限公司 | Preparation process of mask for enhancing fit with face |
| CN112641146A (en) * | 2020-12-22 | 2021-04-13 | 无锡英明科技有限公司 | Mask and processing method thereof |
| CN112746391A (en) * | 2020-12-29 | 2021-05-04 | 晋江恒安家庭生活用纸有限公司 | Self-charging self-cleaning melt-blown non-woven fabric and mask |
| CN112746391B (en) * | 2020-12-29 | 2022-06-10 | 晋江恒安家庭生活用纸有限公司 | Self-charging self-cleaning melt-blown non-woven fabric and mask |
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