CN104568092A - Multi-functional comprehensive rail weighbridge - Google Patents

Multi-functional comprehensive rail weighbridge Download PDF

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Publication number
CN104568092A
CN104568092A CN201410846542.0A CN201410846542A CN104568092A CN 104568092 A CN104568092 A CN 104568092A CN 201410846542 A CN201410846542 A CN 201410846542A CN 104568092 A CN104568092 A CN 104568092A
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China
Prior art keywords
scale
rail
multifunctional comprehensive
vehicle
track scale
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Pending
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CN201410846542.0A
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Chinese (zh)
Inventor
牛小兵
张百钢
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Zhengzhou Zhongyuan Electron Weighing Apparatus Co Ltd
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Zhengzhou Zhongyuan Electron Weighing Apparatus Co Ltd
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Priority to CN201410846542.0A priority Critical patent/CN104568092A/en
Publication of CN104568092A publication Critical patent/CN104568092A/en
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Abstract

Provided is a multi-functional comprehensive rail weighbridge. The multi-functional comprehensive rail weighbridge comprises two weight bearing rails and weighting bodies arranged below the weight bearing rails. Four independent weighting bodies are arranged below the two weight bearing rails. Four weighting sensors are arranged below each weighting body. Each weighting sensor is connected with an embedded intelligent weighing instrument through a connecting box. The inner sides of the weight bearing rails are provided with vehicle positioning sensors. A car number recognizer is arranged between the two weight bearing rails or between two approach rails. According to the multi-functional comprehensive rail weighbridge, the four independent weighting bodies are utilized, so that the weight measurement is carried out on all wheel shafts of a tested vehicle. Therefore, the whole vehicle measurement and the unbalance load detection can be achieved. By using the car number recognizer and the vehicle positioning sensors, the signal processing is conducted by the embedded intelligent weighing instrument, so that the dynamic and static measurement of a truck is achieved, the effect of multiple uses in one device is achieved, the cost input is lowered, and the safety of an outward transport vehicle is guaranteed.

Description

Multifunctional comprehensive track scale
Technical field
The invention belongs to metering outfit field, be specifically related to a kind of multifunctional comprehensive track scale.
Background technology
Electronic weighing technology is the complex art integrating machinery, electronics, material, information, management, is a systematic engineering of business.Each industrially developed country for a long time, is all familiar with the height that the Study and appliance of electronic weighing technology brings up to electronic weighing appliance manufacturing engineering.They simultaneously will research and development emphasis, weighing system and the automation field of production run is transferred to from simple weighing, the intension of Weighing is constantly expanded, by narrow sense to broad sense, by individual event to system, novel modern Weighing concept is shown one's talent, suddenly becomes technology and industry that contemporary world attractes attention.The development of electronic weighing technology and electronic scale product and the demand of domestic and international market in recent years, total development trend is: modularization, integrated, intelligent; Its technical feature trend is that speed is high, accuracy is high, stability is high, reliability is high; Its functional trend is " intellectuality " function that the control information of Weighing and Non-control information are laid equal stress on; Its application performance trends towards comprehensive and associativity.
Track scale has standard gauge to be arranged on railway track in order to weigh the large-scale weighing machine of the goods of loading goods train, and dynamic railway truck scale to weigh the railway freight-car in advancing by preset program to have the large-scale weighing machine that weighing data carry out processing the functions such as storage administration, track scale develops into the dynamic railway truck scale of middle metering of advancing from the static state railroad track scale of static weighing in the last hundred years, weighs that to develop into sensor be the electronic track scale of core devices from forming its machinery that is main metrology devices by mechanical lever of angle.
See that the discrete electron device weighing instrument adopted from the initial stage is to integrated circuit weighing instrument until adopt the weighing instrument that super large integrated circuit and computing machine combine from the development of track scale weighing instrument, the output of being weighed by the development track of electronic technology and computing machine indicates the great change completed again and again, from first generation analog meter-second generation discrete component type instrument-third generation digitized instrument-forth generation intelligent instrument from pointer-type to numeral.
The track scale that current users at home and abroad mainly has is divided into by function: static state railroad track scale, dynamic railway truck scale; Be divided into by pick-up unit: track scale measuring apparatus, unbalance-loading detecting device.
The railway outward transport metering of most of industrial and mining enterprises of current China is by dynamic, static electronic railroad scale, and move, static electronic railroad scale can accurate measurement complete vehicle weight, vehicle unbalance-loading phenomenon cannot detect, along with the reinforcement of railway speed increase and railway goods Super leaning load detection management, in order to stop rolling stock unbalance loading, overloading, need to increase investment again, original rail track increases unbalance-loading detecting device again, which adds cost, not only there is waste in overlapping investment on rail track simultaneously, also there is the waste of maintainer, also there will be more potential safety hazard.
Summary of the invention
Object of the present invention is just overcome the deficiencies in the prior art and provide a kind of multifunctional comprehensive track scale, both can carry out dynamic and static weighing to lorry, can realize again Super leaning load and detect.
The object of the invention is with following technical proposals realize:
A kind of multifunctional comprehensive track scale, comprise the scale body below two bearing rails and bearing rail, 4 independently scale bodies are had below described two bearing rails, 4 LOAD CELLS are had below each scale body, described LOAD CELLS lays respectively at scale body 4 angles, and each LOAD CELLS is connected with embedded intelligence weighing instrument respectively by terminal box; The bearing rail left and right sides above scale body is provided with approach rail, is provided with vehicle location sensor inside bearing rail, between two bearing rails or approach rail, be provided with Train number recognition device.
Be provided with carrier bar below described scale body, carrier bar adopts box body shape modular construction.
Described scale body is provided with height and level governor.
Described scale body is provided with horizontal and vertical caging system, between bearing rail and approach rail, be provided with rail bridge.
Described multifunctional comprehensive track scale also comprises anti-climbing frame, cover plate, and described anti-creep chord position is between track scale approach rail and circuit rail; Described cover plate is positioned at track scale both sides.
Described Train number recognition device is for identifying antenna.
Multifunctional comprehensive track scale disclosed by the invention, adopt four independently scale bodies, can measure each wheelshaft weights of detected vehicle respectively, therefore, both can measure by car load, unbalance loading can be realized again detect, add and utilize Train number recognition device and vehicle location sensor, carry out signal transacting through embedded intelligence weighing instrument, the dynamic and static measurement to lorry can be realized, reach the effect that an equipment is multiplex, decrease cost and drop into, ensure that the safety of outward transport vehicle.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Embodiment
Multifunctional comprehensive track scale disclosed by the invention, as shown in Figure 1, comprise two parallel bearing rails 2, article two, below bearing rail 2, there are 4 independently scale bodies 1, be respectively used to measure detected vehicle 4 wheelshaft weights information, 4 LOAD CELLS 4 are had below each scale body 1, described LOAD CELLS 4 lays respectively at scale body 1 four angles, sensor base plate 5 is had below LOAD CELLS 4, each LOAD CELLS 4 is connected with embedded intelligence weighing instrument respectively by terminal box, and intelligent weighing indicator can draw by signal transacting the weight data that each scale body is subject to; Bearing rail 2 left and right sides above scale body 1 is provided with approach rail 3, approach rail 3 matches in line with corresponding bearing rail 2, in order to reduce impact when vehicle enters bearing rail 2 from approach rail 3, both have rail bridge 6 by transition position, vehicle location sensor is provided with inside bearing rail, for following the trail of the positional information of detected vehicle, between two bearing rails or approach rail, be provided with Train number recognition device, for identifying the vehicle number information of detected vehicle.
Be provided with carrier bar below described scale body, carrier bar adopts box body shape modular construction, and available steel welding is connected into case structure.
By arranging the steady state (SS) at cross-tie and longitudinal tie guarantee scale body 1 position, the longitudinal every side, both sides of each scale body arranges 2 longitudinal ties respectively, and the every side of both lateral sides arranges 4 cross-ties respectively.
In order to regulate height and the level of scale body 1, make LOAD CELLS 4 uniform force, scale body 1 is setting height(from bottom) and level governor also; Multifunctional comprehensive track scale also comprises anti-climbing frame, cover plate.Anti-climbing frame is a mechanical hook-up between track scale approach rail and circuit rail, and it act as and prevents creeping of track for a train; Cover plate be track scale both sides steel plateelement, dust can be prevented, foreign material fall into track scale basis or track scale gap.
The weight signal of each for detected vehicle wheel shaft is passed to embedded intelligence weighing instrument by terminal box by LOAD CELLS respectively, after embedded intelligence weighing instrument signal transacting, pass to host computer, Train number recognition device and vehicle location sensor will obtain signal transmission equally to host computer.Multifunctional comprehensive track scale system disclosed by the invention both static measurement can be detected vehicle car weight information, kinetic measurement can be detected vehicle car weight information again, can also calculate the result of unbalance loading before and after detected vehicle, left and right unbalance loading simultaneously.System Working Principle is as follows:
Static car load metering: be weighed weighing platform on car load, under gravity, electron trajectory weighing platform by weight transfer to LOAD CELLS, LOAD CELLS converts this weight signal to it directly proportional voltage signal, and this voltage signal gives embedded intelligence weighing instrument after being gathered by terminal box, carries out data acquisition by embedded intelligence weighing instrument, measuring and amplifying, filtering, A/D changes, then carries out data processing through embedded host plate, delivers to host computer display display weight data.
Dynamic car load metering: license number recognizer work before weighing apparatus on vehicle, identify Current vehicle vehicle number information and in host computer, show current license number, vehicle, weight information, vehicle weighs, by vehicle location sensor, at this moment host computer starts registration of vehicle alignment sensor signal, follow the tracks of the position of Current vehicle, when vehicle completely on weigh time, gravitational cue is passed to LOAD CELLS by electronic track scale weighing platform, LOAD CELLS converts this weight signal to it directly proportional voltage signal, this signal passes to embedded intelligence weighing instrument by terminal box, the weight data that embedded host plate imports into by analyzing weighing transducer, carry out dynamic logic judgement, accurately calculate in real time and often save vehicle weight, weight data is sent in database server by network simultaneously, when vehicle rear is by vehicle location sensor, namely after train plays weighing platform completely, host computer just can determine the length of railway carriage.Train number recognition device quits work, and the automatic completion logic of embedded host plate judges, host computer measures weighing value by weighing sensor, and according to parking stall after measured, vehicle commander and the speed of a motor vehicle and the actual weight of preserving railway carriage stored in database.
The data of 4 that obtain according to signal processing unit independently electron trajectory weighing platforms, 4 data obtained be added and be complete vehicle weight, compared with the standard gross weight of vehicle, whether known its overloads; According to the known unbalance loading result of the data of independent electron trajectory weighing platform.The axle heavy phase of front axle is added the weight obtaining forecarriage, the axle heavy phase of rear axle is added the weight obtaining trailing bogie, the anterior-posterior balance state of goods vehicle can be judged by the weight of more above-mentioned forecarriage and the weight of trailing bogie; The axle heavy phase being positioned at detected vehicle outside is added and can obtain outboard wheels gross weight, the axle heavy phase being positioned at detected vehicle interior side is added and can obtain inboard wheel gross weight, the left-right balance state of goods vehicle can be judged by more above-mentioned outboard wheels gross weight and inboard wheel gross weight.
A kind of disclosed in patent CN201010520995.6 have the embedded tracks weighing apparatus weighing system surveying unbalance loading function, have employed the whole information of wheel that multiple sensor unit is used for measuring detected vehicle equally, but its sensing unit is set directly at rail bottom or traditional integrated weighing platform bottom, the interference of other wheel load information is unavoidably subject to when obtaining a wheel load information, multifunctional comprehensive track scale provided by the invention, adopt 4 independently scale body can detect each wheelshaft weights information of lorry respectively, decrease weighing signal disturbing, ensure that precision and the accuracy of weighing, and again unbalance-loading detecting device need not be set especially, reach the effect that an equipment is multiplex.
The part that the present invention does not describe in detail is prior art, repeats no more here.Above-described is only the preferred embodiment of the present invention; should be understood that; for a person skilled in the art; do not departing under general idea prerequisite of the present invention; some changes and improvements can also be made; these also should be considered as protection scope of the present invention, and these all can not affect effect of the invention process and practical applicability.

Claims (7)

1. a multifunctional comprehensive track scale, comprise the scale body below two bearing rails and bearing rail, it is characterized in that: below described two bearing rails, have 4 independently scale bodies, 4 LOAD CELLS are had below each scale body, described LOAD CELLS lays respectively at scale body 4 angles, and each LOAD CELLS is connected with embedded intelligence weighing instrument respectively by terminal box; The bearing rail left and right sides above scale body is provided with approach rail, is provided with vehicle location sensor inside bearing rail, between two bearing rails or approach rail, be provided with Train number recognition device.
2. multifunctional comprehensive track scale as claimed in claim 1, is characterized in that: be provided with carrier bar below described scale body, and carrier bar adopts box body shape modular construction.
3. multifunctional comprehensive track scale as claimed in claim 2, is characterized in that: described scale body is provided with height and level governor.
4. multifunctional comprehensive track scale as claimed in claim 3, is characterized in that: described scale body is provided with horizontal and vertical caging system.
5. multifunctional comprehensive track scale as claimed in claim 1, is characterized in that: between bearing rail and approach rail, be provided with rail bridge.
6. multifunctional comprehensive track scale as claimed in claim 4, it is characterized in that: described multifunctional comprehensive track scale also comprises anti-climbing frame, cover plate, described anti-creep chord position is between track scale approach rail and circuit rail; Described cover plate is positioned at track scale both sides.
7. multifunctional comprehensive track scale as claimed in claim 1, is characterized in that: described Train number recognition device is for identifying antenna.
CN201410846542.0A 2014-12-31 2014-12-31 Multi-functional comprehensive rail weighbridge Pending CN104568092A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105737960A (en) * 2016-02-05 2016-07-06 广州莫昆信息科技有限公司 Joint weighing device of a plurality of weighing devices
CN107192431A (en) * 2017-07-19 2017-09-22 铜陵松成电子有限责任公司 A kind of intelligent track weighing apparatus
CN107782428A (en) * 2016-08-30 2018-03-09 李雨亭 A kind of track weighed
CN108195451A (en) * 2017-11-27 2018-06-22 西安航天三沃机电设备有限责任公司 A kind of processing method continuously weighed automatically for different type track scale
CN110595590A (en) * 2019-10-10 2019-12-20 江西众加利称重设备系统有限公司 Two-way unbalance loading detection method for rail weighbridge
CN111220249A (en) * 2019-12-04 2020-06-02 中唐空铁科技有限公司 Empty rail weighing module and weighing track beam
CN111238617A (en) * 2020-03-10 2020-06-05 承德市五岳测控技术有限公司 Track scale with overload and unbalance-load measuring function

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US3746111A (en) * 1971-09-07 1973-07-17 Canadian Nat Railway Co Short scale for weighing railway vehicles
CN2393084Y (en) * 1999-10-29 2000-08-23 高宁一 Dynamic-static dual-purpose automatic railroad track scale
CN202033091U (en) * 2011-03-31 2011-11-09 余姚市通用仪表有限公司 Integral type dynamic rail scale
WO2012051937A1 (en) * 2010-10-21 2012-04-26 北京东方瑞威科技发展有限公司 Embedded railroad track scale weighing system capable of weighing unbalanced load
CN103033250A (en) * 2012-12-14 2013-04-10 中国铁道科学研究院 Unbalance loading standard calibrating device of weigh bridge test car
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CN204439195U (en) * 2014-12-31 2015-07-01 郑州中原电子衡器有限公司 Multifunctional comprehensive track scale

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US3746111A (en) * 1971-09-07 1973-07-17 Canadian Nat Railway Co Short scale for weighing railway vehicles
CN2393084Y (en) * 1999-10-29 2000-08-23 高宁一 Dynamic-static dual-purpose automatic railroad track scale
WO2012051937A1 (en) * 2010-10-21 2012-04-26 北京东方瑞威科技发展有限公司 Embedded railroad track scale weighing system capable of weighing unbalanced load
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CN203116830U (en) * 2012-09-06 2013-08-07 河南航海电子衡器有限公司 Offset electronic track scale
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105737960A (en) * 2016-02-05 2016-07-06 广州莫昆信息科技有限公司 Joint weighing device of a plurality of weighing devices
CN107782428A (en) * 2016-08-30 2018-03-09 李雨亭 A kind of track weighed
CN107192431A (en) * 2017-07-19 2017-09-22 铜陵松成电子有限责任公司 A kind of intelligent track weighing apparatus
CN108195451A (en) * 2017-11-27 2018-06-22 西安航天三沃机电设备有限责任公司 A kind of processing method continuously weighed automatically for different type track scale
CN108195451B (en) * 2017-11-27 2019-12-13 西安航天三沃机电设备有限责任公司 Processing method for continuous automatic weighing of different types of railroad scales
CN110595590A (en) * 2019-10-10 2019-12-20 江西众加利称重设备系统有限公司 Two-way unbalance loading detection method for rail weighbridge
CN111220249A (en) * 2019-12-04 2020-06-02 中唐空铁科技有限公司 Empty rail weighing module and weighing track beam
CN111238617A (en) * 2020-03-10 2020-06-05 承德市五岳测控技术有限公司 Track scale with overload and unbalance-load measuring function

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