CN104568036A - High-precision low-power-consumption ultrasonic flowmeter - Google Patents
High-precision low-power-consumption ultrasonic flowmeter Download PDFInfo
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- CN104568036A CN104568036A CN201510058000.1A CN201510058000A CN104568036A CN 104568036 A CN104568036 A CN 104568036A CN 201510058000 A CN201510058000 A CN 201510058000A CN 104568036 A CN104568036 A CN 104568036A
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Abstract
The invention relates to a high-precision low-power-consumption ultrasonic flowmeter which is characterized in that an SPI interface and an interrupting input end of a single chip computer are connected with an SPI interface and an interrupting output end of a time measurement chip; a transmitted pulse interface of the time measurement chip is connected with an input end of a dual-drive circuit; an output end of the dual-drive circuit is connected with input ends of upstream and downstream emission circuits; output ends of the upstream and downstream emission circuits are respectively connected with input ends of upstream and downstream ultrasonic probes and upstream and downstream receiving circuits; output ends of the upstream and downstream receiving circuit is connected with corresponding input ends of a signal conditioning circuit; a gain controlled end of the signal conditioning circuit is connected with a D/A of the single chip computer; an echo output end of the signal conditioning circuit is connected with a corresponding input end of the time measurement chip; an output end of a peak detector of the signal conditioning circuit is connected with an A/D of the single chip computer; the corresponding controlled end of the signal conditioning circuit is connected with a corresponding I/O port of the single chip computer. The high-precision low-power-consumption ultrasonic flowmeter has the characteristics that the upstream and downstream ultrasonic echo peak values are same, the time measurement sampling reference points are same, and the measurement precision is improved.
Description
Technical field
The present invention relates to a kind of high-precision low-power consumption ultrasonic flowmeter, be applicable to the occasion requiring precise monitoring pipeline liquid flow.
Background technology
Adopt the ultrasonic flowmeter of time difference method, its ultimate principle is: 2 ultrasonic probes are arranged on the outer tube wall of conduit axis both sides, and at intervals.First upstream probe launches ultrasound wave, and downstream probe receives ultrasound wave, and records the time t1 of ultrasound wave from propagate upstream to downstream; Then downstream probe launches ultrasound wave, and upstream probe receives ultrasound wave, and again records the time t2 of ultrasound wave from downstream travel to upstream.Because the ultrasound wave of upstream transmission is downstream propagation, and the ultrasound wave of downstream transmissions is adverse current propagation, so t2 > t1, there is time difference t=t2-t1.The size of time difference t is directly proportional to the flow velocity of liquid in pipeline, when caliber is certain, measures time difference t and just can calculate ducted flow rate of liquid and flow.
The precision of time difference ultrasonic flowmeter depends primarily on the measuring accuracy of ultrasonic propagation time.Because the velocity of propagation of ultrasound wave in water is about about 1500 meters, and in pipeline, the Peak Flow Rate of liquid is generally at about 10 meters, so time difference t is very little, pipeline is thinner, and flow rate of liquid is slower, and the time difference is less.Such as: set the velocity of sound as 1500m/s, ultrasonic probe is 45° angle, when caliber is 300mm, when flow rate of liquid is 10 meters in pipe, can calculates time difference t be about 1.931 delicate according to well-known formula; When other condition is constant, when flow rate of liquid in pipe is 0.01 meter, can calculate the time difference was about for 18.856 nanoseconds, and when caliber is 100mm, can calculate the time difference was about for 6.285 nanoseconds.The so little mistiming, for the measuring method generally adopting counter or single-chip microcomputer timing at present, frequency of operation will reach more than 1GHz, and not only cost is high, and is difficult to accomplish in engineer applied, so the measuring accuracy of current ultrasonic flowmeter is difficult to improve.
Summary of the invention
In order to overcome the not high problem of existing time difference method ultrasound wave pipeline flowmeter time resolution, the present invention adopts high resolution time to measure chip, be equipped with specially designed control circuit again, guarantee that the echo signal amplitude at every turn measuring upstream and downstream is consistent, measuring accuracy is greatly improved, and power consumption greatly reduces.The present invention additionally uses the single-chip microcomputer of low-power consumption in the design, makes Overall Power Consumption be less than 1 watt, is particularly suitable for the occasion using battery.
The technical solution adopted in the present invention is: high-precision low-power consumption ultrasonic flowmeter, primarily of single-chip microcomputer, time measurement chip, Dual Drive circuit, upstream transmission circuit, downstream transmissions circuit, upstream ultrasonic probe, downstream ultrasonic probe, upstream receiving circuit, accepted downstream circuit, signal conditioning circuit, clock chip, keyboard, liquid crystal display, RS485 communication module composition.Single-chip microcomputer inside is at least containing 1 12 A/D converter, 1 12 D/A converter, 1 SPI serial port, 1 I2C serial port and 1 UART serial port.Single-chip microcomputer I2C interface is connected with clock chip the corresponding interface; Single-chip microcomputer the corresponding interface is connected with keyboard; Single-chip microcomputer the corresponding interface is connected with liquid crystal display the corresponding interface; Single-chip microcomputer UART interface is connected with RS485 communication module the corresponding interface; Single-chip microcomputer SPI interface and interrupting input end are connected with time measurement chip SPI interface and interrupt output end; Time measurement chip emission pulse interface is connected with Dual Drive circuit input end; Dual Drive circuit output end is connected with upstream and downstream radiating circuit input end; Upstream transmission circuit output end is popped one's head in upstream ultrasonic and upstream receiving circuit input end is connected; Downstream transmissions circuit output end is popped one's head in downstream ultrasonic and accepted downstream circuit input end is connected; Upstream and downstream receiving circuit output terminal is connected with the analog switch respective input of signal conditioning circuit; Analog switch controlled end I/O port corresponding to single-chip microcomputer is connected; Differential input terminal and the time measurement chip respective input of analog switch corresponding output end and the amplification filtering 1 of signal conditioning circuit are connected; Signal conditioning circuit peak detector output terminal is connected with Chip Microcomputer A/D input end.Signal conditioning circuit voltage-controlled amplifier controlled end is connected with the D/A output terminal of single-chip microcomputer.Analog switch corresponding output end is connected with the upstream and downstream ultrasonic echo receiver input end of time measurement chip respectively.
The present invention measures chip owing to have employed special split-second precision, and Measurement Resolution can reach for 22 handkerchief seconds, solved the resolution problem of time measurement.In order to ensure the consistance of upstream and downstream time measurement, need to ensure that upstream and downstream echo signal amplitude is consistent, make the sampled reference point of time measurement chip to upstream and downstream time measurement identical.For this reason, circuit design have employed following methods:
1, upstream and downstream sensor shares a signal conditioning circuit, is switched by analog switch;
2, adopt programmable amplifier, make echoed signal amplitude adjustable in a big way, ensure that echo-peak is identical all the time;
3, identical in order to ensure the sampled reference point of time measurement chip to upstream and downstream time measurement further, peak detector is added in signal conditioning circuit, each echoed signal is carried out peak detection, and input Chip Microcomputer A/D interface, single-chip microcomputer constantly adjusts the gain of programmable amplifier by D/A according to each sampled value, guarantee that upstream and downstream measures echo-peak identical all the time.
4, peak detector keeps echo-peak by holding capacitor, so that the A/D of single-chip microcomputer samples, after each sampling terminates, measure to not affect, single-chip microcomputer is discharged to holding capacitor by control electronic switch next time.
5, the power consumption of time measurement chip is very low, minimumly reaches average 2.2 microamperes, adds the single-chip microcomputer and amplifier that adopt low-power consumption, ensure that surveying instrument power consumption is very low.
The invention has the beneficial effects as follows: owing to have employed the time measurement chip of special high precision extremely low power dissipation, measuring accuracy can reach for 22 handkerchief seconds, solved the resolution problem of time measurement.Simultaneously in circuit design, have employed programmable amplifier, peak-detector circuit, A/D converter and D/A converter, be equipped with scm software programmed control again, ensure that the consistance of upstream and downstream echoed signal peak value, make the sampled reference of upstream and downstream time measurement point identical, so substantially increase time resolution of the present invention, adopt single-chip microcomputer and the amplifier of low-power consumption simultaneously, make the power consumption of surveying instrument very low.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is circuit theory diagrams of the present invention
Fig. 2 is signal conditioning circuit schematic diagram of the present invention
Fig. 3 is peak-detector circuit schematic diagram of the present invention
Embodiment
Arrow in figure represents the flow direction of signal.High-precision low-power consumption ultrasonic flowmeter, primarily of single-chip microcomputer, time measurement chip, Dual Drive circuit, upstream transmission circuit, downstream transmissions circuit, upstream ultrasonic probe, downstream ultrasonic probe, upstream receiving circuit, accepted downstream circuit, signal conditioning circuit, clock chip, keyboard, liquid crystal display, RS485 communication module composition.Single-chip microcomputer inside is at least containing 1 12 A/D converter, 1 12 D/A converter, 1 SPI serial port, 1 I2C serial port and 1 UART serial port.Single-chip microcomputer I2C interface is connected with clock chip the corresponding interface; Single-chip microcomputer the corresponding interface is connected with keyboard; Single-chip microcomputer the corresponding interface is connected with liquid crystal display the corresponding interface; Single-chip microcomputer UART interface is connected with RS485 communication module the corresponding interface; Single-chip microcomputer SPI interface and interrupting input end are connected with time measurement chip SPI interface and interrupt output end; Time measurement chip emission pulse interface is connected with Dual Drive circuit input end; Dual Drive circuit output end is connected with upstream and downstream radiating circuit input end; Upstream transmission circuit output end is popped one's head in upstream ultrasonic and upstream receiving circuit input end is connected; Downstream transmissions circuit output end is popped one's head in downstream ultrasonic and accepted downstream circuit input end is connected; Upstream and downstream receiving circuit output terminal is connected with the analog switch respective input of signal conditioning circuit; Analog switch controlled end I/O port corresponding to single-chip microcomputer is connected; Differential input terminal and the time measurement chip respective input of analog switch corresponding output end and the amplification filtering 1 of signal conditioning circuit are connected; Signal conditioning circuit peak detector output terminal is connected with Chip Microcomputer A/D input end.Signal conditioning circuit voltage-controlled amplifier controlled end is connected with the D/A output terminal of single-chip microcomputer; Analog switch corresponding output end is connected with the upstream and downstream ultrasonic echo receiver input end of time measurement chip respectively.
In an embodiment, single-chip microcomputer adopts the C8051F121 of low-power consumption; Time measurement chip adopts TDS-GP22, TDS-GP22 inside to have upstream and downstream ultrasonic pulse generator and upstream and downstream ultrasonic echo receiver; Analog switch adopts CD4053, CD4053 to have 3 groups of independently 1 × 2 analog switches.Amplification filtering 1, amplification filtering 2, signal buffer and homophase follower all adopt low noise, high input impedance and high voltage to follow the LF353 of rate; Programmable amplifier adopts the voltage-controlled amplifier AD603 of low noise high dynamic range; Detector diode adopts Schottky tube IN4148; Electric capacity adopts the COG type that temperature stability is good, and electronic switch adopts NLAST4599.
Analog switch input end A1, B1 are connected with upstream receiving circuit output terminal, and input end A2, B2 are connected with accepted downstream circuit output end.Analoging switch output end A3, B3 are connected with the differential input terminal of amplification filtering 1.Analog switch input end C1 is connected with signal buffer output terminal, and output terminal C2, C3 are connected with the upstream and downstream ultrasonic echo receiver input end of TDS-GP22 respectively.
The hardware of the present embodiment and software work principle and step as follows:
1, user inputs necessary configuration parameter by keyboard and liquid crystal display, and then by OK button, system enters measuring state.
2, C8051F121 sends beginning measurement instruction by spi bus to TDS-GP22, simultaneously 3 groups of switch connection downstream ultrasonic probe passages of control CD4053, to receive the ultrasound wave of upstream ultrasonic probe transmitting.
3, TDS-GP22 starts inner upstream pulse generator after receiving measurement instruction, and launch ultrasound wave through upstream transmission drives upstream ultrasonic probe, the timer of its inside starts timing simultaneously.
4, the downstream ultrasonic echoed signal received of popping one's head in is divided into two-way after analog switch, amplification filtering 1, programmable amplifier, amplification filtering 2.Leading up to signal buffer and CD4053 sends into the downstream ultrasonic echo receiver of TDS-GP22.Namely TDS-GP22 closes internal timer after receiving echoed signal, and by upstream ultrasonic wave propagation time stored in register, sends look-at-me by middle fracture to C8051F121 simultaneously.
5, after C8051F121 receives look-at-me, namely read the upstream ultrasonic wave propagation time of upstream passageway from TDS-GP22 by SPI interface, then 3 groups of switch connection upstream ultrasonic probe passages of control CD4053, to receive the ultrasound wave of downstream ultrasonic probe transmitting.
6, TDS-GP22 postpones a period of time after transmission look-at-me, then starts inner downstream pulse generator, and launch ultrasound wave through downstream transmissions drives downstream ultrasonic probe, the timer of its inside starts timing simultaneously.
7, the measurement of downstream ultrasonic wave propagation time is read process and the measurement of upstream ultrasonic wave propagation time to read process identical.
8, C8051F121 calculates according to the upstream and downstream ultrasonic propagation time read, shows, preserves flow rate data.
9, step 1-8 is repeated.
10, host computer sends read command by RS485 communication interface, after the serial port of single-chip microcomputer receives read command, produce look-at-me, and single-chip microcomputer sends measurement data to host computer in interrupt routine.
11, the present invention is identical in order to ensure the sampled reference point of time measurement chip to upstream and downstream time measurement, and in the present embodiment, the output of amplification filtering 2 is divided into two-way, and wherein the A/D converter of C8051F121 is sent on a road through peak detector.Principle and the effect of peak detector are: ultrasound echo signal is the sinusoidal wave pulse signal of ring form, enters the positive pole of the detector diode of peak detector from the output terminal of amplification filtering 2, export the charging of Hou Give holding capacitor from negative pole.Because diode has unilateral conduction, and homophase follower has high input impedance, and when the electronic switch in parallel with holding capacitor disconnects, holding capacitor will be charged to ultrasound echo signal always and keep its peak value.In the program design of single-chip microcomputer, in a period of time only before and after echo arrives, electronic switch disconnects, the voltage guaranteeing in holding capacitor is the crest voltage of echo, C8051F121 carries out sampling by the echo-peak signal of the A/D converter in sheet to upstream and downstream and compares, and by changing the output voltage of D/A converter in sheet, the gain of adjustment AD603, make the ultrasound echo signal peak value of upstream and downstream identical, guarantee that time measurement chip is at every turn identical to the sampled reference point of upstream and downstream time measurement.After C8051F121 has sampled echoed signal, just control electronic switch short circuit at every turn, bleed off the voltage at holding capacitor two ends, for sampling next time is prepared.
Claims (4)
1. high-precision low-power consumption ultrasonic flowmeter, primarily of single-chip microcomputer, time measurement chip, Dual Drive circuit, upstream transmission circuit, downstream transmissions circuit, upstream ultrasonic probe, downstream ultrasonic probe, upstream receiving circuit, accepted downstream circuit, signal conditioning circuit, clock chip, keyboard, liquid crystal display, RS485 communication module composition.Single-chip microcomputer inside is at least containing 1 12 A/D converter, 1 12 D/A converter, 1 SPI serial port, 1 I2C serial port and 1 UART serial port.Single-chip microcomputer I2C interface is connected with clock chip the corresponding interface; Single-chip microcomputer the corresponding interface is connected with keyboard; Single-chip microcomputer the corresponding interface is connected with liquid crystal display the corresponding interface; Single-chip microcomputer UART interface is connected with RS485 communication module the corresponding interface; Single-chip microcomputer SPI interface and interrupting input port are connected with time measurement chip SPI interface and interrupt output port; Time measurement chip emission pulse interface is connected with Dual Drive circuit input interface; Dual Drive circuit output interface is connected with downstream transmissions circuit input end with upstream transmission circuit input end respectively; Pop one's head in input end and upstream receiving circuit input end of upstream transmission circuit output end and upstream ultrasonic is connected; Pop one's head in input end and accepted downstream circuit input end of downstream transmissions circuit output end and downstream ultrasonic is connected; Upstream receiving circuit output terminal is connected with signal conditioning circuit respective input respectively with accepted downstream circuit output end; The corresponding input/output port of signal conditioning circuit is connected with time measurement chip and single-chip microcomputer corresponding port respectively.
2. high-precision low-power consumption ultrasonic flowmeter according to claim 1, is characterized in that: signal conditioning circuit is made up of analog switch, amplification filtering 1, programmable amplifier, amplification filtering 2, signal buffer and peak detector.Analog switch has 3 groups of independently 1 × 2 two-way switchs.Analog switch input end A1, B1 are connected with upstream receiving circuit output terminal, and input end A2, B2 are connected with accepted downstream circuit output end.Analoging switch output end A3, B3 are connected with the differential input terminal of amplification filtering 1.Analog switch input end C1 is connected with signal buffer output terminal, and output terminal C2, C3 are connected with the upstream and downstream ultrasonic echo receiver input end of time measurement chip respectively.Analog switch controlled end D I/O port corresponding to single-chip microcomputer is connected.Amplification filtering 1 output terminal is connected with programmable amplifier input end; Programmable amplifier output terminal is connected with amplification filtering 2 input end; Amplification filtering 2 output terminal is connected with signal buffer and peak detector input end; Peak detector output terminal is connected with A/D input end in single-chip microcomputer; Programmable amplifier controlled end is connected with D/A output terminal in single-chip microcomputer.
3. high-precision low-power consumption ultrasonic flowmeter according to claim 1, is characterized in that: peak detector is made up of detector diode, holding capacitor, electronic switch and homophase follower.The positive pole of detector diode is connected with the output terminal of amplification filtering 2; The negative pole of detector diode is connected with an end points of holding capacitor end points, electronic switch and the input end of homophase follower; Holding capacitor is in parallel with electronic switch; The controlled end I/O port corresponding to single-chip microcomputer of electronic switch is connected; Homophase follower output terminal is connected with the input end of the inner A/D of single-chip microcomputer.
4. high-precision low-power consumption ultrasonic flowmeter according to claim 1, is characterized in that: the system hardware and software course of work is as follows:
(1) monolithic processor resetting, carries out initialization to system; User inputs necessary configuration parameter by keyboard and liquid crystal display, and then by OK button, system enters measuring state.
(2) single-chip microcomputer starts measurement instruction by spi bus to the transmission of time measurement chip, simultaneously control simulation switch connection downstream ultrasonic probe passage, to receive the ultrasound wave of upstream ultrasonic probe transmitting.
(3) time measurement chip starts inner upstream pulse generator after receiving measurement instruction, and launch ultrasound wave through upstream transmission drives upstream ultrasonic probe, the timer of its inside starts timing simultaneously.
(4) the downstream ultrasonic echoed signal received of popping one's head in is divided into two-way after analog switch, amplification filtering 1, programmable amplifier, amplification filtering 2.Leading up to signal buffer and analog switch sends into the downstream ultrasonic echo receiver of time measurement chip.
(5) namely time measurement chip closes internal timer after receiving upstream echoed signal, and by upstream ultrasonic wave propagation time stored in register, sends look-at-me by middle fracture to single-chip microcomputer simultaneously.
(6) after single-chip microcomputer receives look-at-me, namely read the ultrasonic propagation time of upstream passageway from time measurement chip by SPI interface, then control simulation switch connection upstream ultrasonic probe passage, to receive the ultrasound wave of downstream ultrasonic probe transmitting.
(7) time measurement chip postpones a period of time after transmission look-at-me, then starts inner downstream pulse generator, and launch ultrasound wave through downstream transmissions drives downstream ultrasonic probe, the timer of its inside starts timing simultaneously.
(8) the upstream ultrasonic echoed signal received of popping one's head in is divided into two-way after analog switch, amplification filtering 1, programmable amplifier, amplification filtering 2.Leading up to signal buffer and analog switch sends into the upstream ultrasonic echo receiver of time measurement chip.
(9) namely time measurement chip closes internal timer after receiving downstream echoed signal, and by downstream ultrasonic wave propagation time stored in register, sends look-at-me by middle fracture to single-chip microcomputer simultaneously.
(10), after single-chip microcomputer receives look-at-me, namely read the ultrasonic propagation time of downstream passage from time measurement chip by SPI interface.Single-chip microcomputer calculates according to the upstream and downstream ultrasonic propagation time read, show, preserve flow rate data..Then step 1-10. is repeated
(11) host computer sends read command by RS485 communication interface, and the present invention produces look-at-me after receiving read command, then sends measurement data to host computer.
(12) the present invention is by peak detector and A/D converter, by the gain of software control programmable amplifier, when each measurement all by the peak value of A/D sampling ultrasonic echo, and the gain of programmable amplifier is adjusted by D/A, guarantee that the ultrasound echo signal peak value that each upstream and downstream is measured is identical, make the sampled reference point of time measurement chip to upstream and downstream time measurement identical, improve measuring accuracy.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105890685A (en) * | 2016-06-28 | 2016-08-24 | 电子科技大学 | Ultrasonic flow measuring device based on accumulated phase difference |
| CN110132367A (en) * | 2019-05-15 | 2019-08-16 | 上海唐辉电子有限公司 | A kind of ultrasonic heat meter integraph system |
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| CN102147275A (en) * | 2011-03-18 | 2011-08-10 | 中国计量学院 | Low-power-consumption and high-precision ultrasonic flow rate measuring method and device |
| CN104897219A (en) * | 2014-03-05 | 2015-09-09 | 陕西多奇电子科技有限公司 | High-accuracy low-power consumption ultrasonic flowmeter |
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| CN101153823A (en) * | 2007-09-30 | 2008-04-02 | 徐州润物科技发展有限公司 | Ultrasonic steam flowmeter |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105890685A (en) * | 2016-06-28 | 2016-08-24 | 电子科技大学 | Ultrasonic flow measuring device based on accumulated phase difference |
| CN105890685B (en) * | 2016-06-28 | 2018-12-18 | 电子科技大学 | A kind of device for measuring ultrasonic wave flow based on accumulated phase difference |
| CN110132367A (en) * | 2019-05-15 | 2019-08-16 | 上海唐辉电子有限公司 | A kind of ultrasonic heat meter integraph system |
| CN110132367B (en) * | 2019-05-15 | 2021-06-15 | 上海唐辉电子有限公司 | Ultrasonic heat meter integrator system |
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Application publication date: 20150429 |