CN104567064A - Energy-saving compression refrigeration method - Google Patents

Energy-saving compression refrigeration method Download PDF

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Publication number
CN104567064A
CN104567064A CN201510005214.2A CN201510005214A CN104567064A CN 104567064 A CN104567064 A CN 104567064A CN 201510005214 A CN201510005214 A CN 201510005214A CN 104567064 A CN104567064 A CN 104567064A
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China
Prior art keywords
compressor
sections
compression refrigeration
energy
section
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CN201510005214.2A
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Chinese (zh)
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CN104567064B (en
Inventor
张文彪
李全伟
胡文生
刘洪涛
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East China Engineering Science and Technology Co Ltd
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East China Engineering Science and Technology Co Ltd
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/006Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the refrigerant fluid used
    • F25J1/008Hydrocarbons
    • F25J1/0087Propane; Propylene
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B1/00Compression machines, plants or systems with non-reversible cycle
    • F25B1/10Compression machines, plants or systems with non-reversible cycle with multi-stage compression
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00Fluid-circulation arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/003Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0047Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
    • F25J1/0052Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by vaporising a liquid refrigerant stream
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0279Compression of refrigerant or internal recycle fluid, e.g. kind of compressor, accumulator, suction drum etc.
    • F25J1/0298Safety aspects and control of the refrigerant compression system, e.g. anti-surge control

Abstract

The invention discloses an energy-saving compression refrigeration method. Lower power consumption of a compressor is guaranteed because of the optimal design that a gaseous state refrigerant is subjected to three-section compression and cooling to enter an anti-surge loop; a refrigerant storage tank is incorporated into the compression refrigeration system to improve the stability of a compression refrigeration loop; the convenience of operation is greatly improved by the refrigerant evaporative emission system compared with the conventional power conveying mode.

Description

A kind of energy-conservation compression refrigeration method
Technical field
The present invention relates to Compressing Refrigeration field, specifically a kind of energy-conservation compression refrigeration method.
Background technology
In chemical industry, gaseous refrigerant pressurization condensation throttling refrigeration technology mostly is the cold environment that the unit such as low-temperature rectisol, low temperature oil wash, ammonia synthesis Ammonia separation provide necessary.Traditional industry in producing more adopts two sections of compression refrigerations, delivers to compressor one section of entrance after the gaseous refrigerant of subcooler shell side flash distillation is incorporated to the gaseous refrigerant of cold user flash distillation; Compressor anti-surge loop is drawn from compressor outlet; Flash distillation after liquid refrigerant gravity current to pressure-reducing valve decompression after condensation; The liquid phase refrigerant of compressor each section of entrance separator by transport pump to storage tank.Conventional process techniques has operational stability difference, the shortcoming that energy consumption is higher.
summary of the inventionthe object of this invention is to provide a kind of energy-conservation compression refrigeration method, to solve existing technology Problems existing.
In order to achieve the above object, the technical solution adopted in the present invention is:
A kind of energy-conservation compression refrigeration method, is characterized in that: from the gaseous refrigerant of cold user, after compressor one section of entrance separator separates the liquid phase of carrying secretly, enters compressor one section of entrance; Gaseous refrigerant after one section, two sections, three sections compressions, first through exporting cooler cooling, then after condenser condenses, liquid refrigerant gravity flows into surge tank, then after decompression, feeding flash tank carries out intermediate flash; Flash tank gas phase sends into compressor three sections of entrances after compressor three sections of entrance separator separatory, flash tank liquid phase is divided into two strands, one sends into subcooler shell side after again reducing pressure, after vacuum flashing absorbs tube side liquid refrigerant heat, after compressor two sections of entrance separator separatory, send into compressor two sections of entrances again, another strand of feeding subcooler tube side through heat exchange cross cold after send user outside; One section, compressor, two sections, three sections and cold user discharge the liquid refrigerant of coming and send into discharge refrigerant vapo(u)rization system, send into compressor one section of entrance and carry out circulation compression refrigeration after thermal medium heating; Compressor anti-surge loop is drawn after compressor outlet cooler, before condenser.
The energy-conservation compression refrigeration method of described one, is characterized in that: described cold-producing medium adopts propylene or ammonia or has the industrial refrigeration medium of similar physical property.
The energy-conservation compression refrigeration method of described one, is characterized in that: three sections of compressions are, the gaseous refrigerant from cold user enters one section, compressor; The gaseous refrigerant of subcooler shell side flash distillation sends into two sections, compressor, and the gaseous refrigerant that flash tank flashes off sends into three sections, compressor.
The energy-conservation compression refrigeration method of described one, is characterized in that: described compressor outlet high temperature liquid refrigerant is first cooled to 50-60 DEG C through outlet cooler, then delivers to downstream through condenser condenses; Compressor anti-surge loop is drawn before cooler post-condenser.
The energy-conservation compression refrigeration method of described one, is characterized in that: the first gravity of described condensator outlet flows into surge tank and after pressure-reducing valve decompression, sends into flash tank again.
The energy-conservation compression refrigeration method of described one, is characterized in that: intermediate flash pressure is 0.3-1.0MPaG.
The energy-conservation compression refrigeration method of described one, is characterized in that: the liquid refrigerant degree of supercooling sending user outside is 5-20 DEG C.
The energy-conservation compression refrigeration method of described one, it is characterized in that: the nucleus equipment of discharge refrigerant vapo(u)rization system is wall-type heat exchange evaporimeter, the isolated liquid refrigerant of compressor each section of entrance separator sends into evaporimeter, by sending into compressor one section of entrance after thermal medium heating and gasifying.
The present invention has following beneficial effect:
(1) cold-producing medium is when meeting user's low temperature requirements, selects the alternative chlorofluoro carbon of ozone layer without impact.
(2) compressor each section of entrance separator is without liquid-phase operation, greatly reduces the risk of suction port of compressor gas carrying liquid.
(3) three sections of compression processes, compressor power consumption is lower.
(4) working off one's feeling vent one's spleen after supercooling of hanging oneself is drawn in compressor anti-surge loop, can reduce the desuperheat amount of liquid refrigerant that anti-surge loop fills into greatly, and when compressor runs under anti-surge valve opening, energy consumption reduces greatly.
(5) cold-producing medium storage tank is incorporated to refrigerating circuit, as liquid refrigerant surge tank, improves the stability of operation.
(6) liquid refrigerant of compressor each section of entrance separator and the discharge of other emission points, returns refrigerating circuit, the simplicity of the operation greatly provided after the evaporation of discharge refrigerant vapo(u)rization system.
Accompanying drawing explanation
Fig. 1 is the energy-conservation compression refrigeration process chart of the present invention.
Detailed description of the invention
Shown in Figure 1, in Fig. 1, S-01, one section of entrance separator; S-02, two sections of entrance separators; S-03, three sections of entrance separators; K-01, compressor; E-01, outlet cooler; E-02, condenser; E-03, subcooler; E-04, evaporimeter; V-01, flash tank; V-02, surge tank; P-01, delivery pump.
A kind of energy-conservation compression refrigeration method, from the gaseous refrigerant of cold user, after compressor one section of entrance separator separates the liquid phase of carrying secretly, enters compressor one section of entrance; Gaseous refrigerant after one section, two sections, three sections compressions, first through exporting cooler cooling, then after condenser condenses, liquid refrigerant gravity flows into surge tank, then after decompression, feeding flash tank carries out intermediate flash; Flash tank gas phase sends into compressor three sections of entrances after compressor three sections of entrance separator separatory, flash tank liquid phase is divided into two strands, one sends into subcooler shell side after again reducing pressure, after vacuum flashing absorbs tube side liquid refrigerant heat, after compressor two sections of entrance separator separatory, send into compressor two sections of entrances again, another strand of feeding subcooler tube side through heat exchange cross cold after send user outside; One section, compressor, two sections, three sections and cold user discharge the liquid refrigerant of coming and send into discharge refrigerant vapo(u)rization system, send into compressor one section of entrance and carry out circulation compression refrigeration after thermal medium heating; Compressor anti-surge loop is drawn after compressor outlet cooler, before condenser.
Cold-producing medium adopts propylene or ammonia or has the industrial refrigeration medium of similar physical property.
Three sections of compressions are, the gaseous refrigerant from cold user enters one section, compressor; The gaseous refrigerant of subcooler shell side flash distillation sends into two sections, compressor, and the gaseous refrigerant that flash tank flashes off sends into three sections, compressor.
Compressor outlet high temperature liquid refrigerant is first cooled to 50-60 DEG C through outlet cooler, then delivers to downstream through condenser condenses; Compressor anti-surge loop is drawn after cooler, before condenser.
The first gravity of condensator outlet flows into surge tank and after pressure-reducing valve decompression, sends into flash tank again.
Intermediate flash pressure is 0.3-1.0MPaG.
The liquid refrigerant degree of supercooling sending user outside is 5-20 DEG C.
Specific embodiment:
The nucleus equipment of discharge refrigerant vapo(u)rization system is wall-type heat exchange evaporimeter, and the isolated liquid refrigerant of compressor each section of entrance separator sends into evaporimeter, by sending into compressor one section of entrance after thermal medium heating and gasifying.
Cold-producing medium is propylene.From the propylene steam that low-temperature rectisol unit comes, after one section of entrance separator separates the propylene liguid carried secretly, enter one section, compressor.Propylene steam after compression is recycled water-cooled through outlet cooler and condenser and congeals into propylene liguid, sends into propylene surge tank, enters propylene flash tank through decompression.After the propylene steam flashed off in propylene flash tank separates the propylene liguid carried secretly in three sections of entrance separators, enter compressor three sections of entrances.Be divided into two strands from propylene flash drum bottom propylene liguid out, one directly enters the tube side of propylene subcooler, by the low temperature propylene that another burst of vacuum flashing enters propylene subcooler shell side cross cold after go low-temperature rectisol unit to use.From propylene subcooler shell side propylene steam out after two sections of entrance separators separate the propylene liguid carried secretly, enter compressor two sections of entrances.
The isolated propylene liguid of each separator sends into evaporimeter, with the mixture of low-pressure steam and fresh water for thermal medium, sends into one section of entrance separator, return refrigeration system and re-use after propylene liguid gasification.
Concrete technology parameter is in table 1:
Table 1 each logistics post tables of data

Claims (8)

1. an energy-conservation compression refrigeration method, is characterized in that: from the gaseous refrigerant of cold user, after compressor one section of entrance separator separates the liquid phase of carrying secretly, enters compressor one section of entrance; Gaseous refrigerant after one section, two sections, three sections compressions, first through exporting cooler cooling, then after condenser condenses, liquid refrigerant gravity flows into surge tank, then after decompression, feeding flash tank carries out intermediate flash; Flash tank gas phase sends into compressor three sections of entrances after compressor three sections of entrance separator separatory, flash tank liquid phase is divided into two strands, one sends into subcooler shell side after again reducing pressure, after vacuum flashing absorbs tube side liquid refrigerant heat, after compressor two sections of entrance separator separatory, send into compressor two sections of entrances again, another strand of feeding subcooler tube side through heat exchange cross cold after send user outside; One section, compressor, two sections, three sections and cold user discharge the liquid refrigerant of coming and send into discharge refrigerant vapo(u)rization system, send into compressor one section of entrance and carry out circulation compression refrigeration after thermal medium heating; Compressor anti-surge loop is drawn after compressor outlet cooler, before condenser.
2. the energy-conservation compression refrigeration method of one according to claim 1, is characterized in that: described cold-producing medium adopts propylene or ammonia or has the industrial refrigeration medium of similar physical property.
3. the energy-conservation compression refrigeration method of one according to claim 1, it is characterized in that: three sections of compressions are, the gaseous refrigerant from cold user enters one section, compressor; The gaseous refrigerant of subcooler shell side flash distillation sends into two sections, compressor, and the gaseous refrigerant that flash tank flashes off sends into three sections, compressor.
4. the energy-conservation compression refrigeration method of one according to claim 1, is characterized in that: described compressor outlet high temperature liquid refrigerant is first cooled to 50-60 DEG C through outlet cooler, then delivers to downstream through condenser condenses; Compressor anti-surge loop is drawn before cooler post-condenser.
5. the energy-conservation compression refrigeration method of one according to claim 1, is characterized in that: the first gravity of described condensator outlet flows into surge tank and after pressure-reducing valve decompression, sends into flash tank again.
6. the energy-conservation compression refrigeration method of one according to claim 1, is characterized in that: intermediate flash pressure is 0.3-1.0MPaG.
7. the energy-conservation compression refrigeration method of one according to claim 1, is characterized in that: the liquid refrigerant degree of supercooling sending user outside is 5-20 DEG C.
8. the energy-conservation compression refrigeration method of one according to claim 1, it is characterized in that: the nucleus equipment of discharge refrigerant vapo(u)rization system is wall-type heat exchange evaporimeter, the isolated liquid refrigerant of compressor each section of entrance separator sends into evaporimeter, by sending into compressor one section of entrance after thermal medium heating and gasifying.
CN201510005214.2A 2015-01-06 2015-01-06 Energy-saving compression refrigeration method Active CN104567064B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105443402A (en) * 2015-11-27 2016-03-30 安徽六国化工股份有限公司 Centrifugal ammonia compressor unit with dual-cylinder compression three-section air inlet manner
CN106052175A (en) * 2016-05-27 2016-10-26 中石化宁波工程有限公司 Energy-saving composite refrigerating device and refrigerating method
CN110005944A (en) * 2019-04-23 2019-07-12 内蒙古博大实地化学有限公司 A kind of energy-saving consumption-reducing type freezing ammonia transportation system

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JP2004333009A (en) * 2003-05-07 2004-11-25 Nissin Kogyo Kk Refrigeration unit
JP2007212040A (en) * 2006-02-09 2007-08-23 Mitsubishi Heavy Ind Ltd Turbo refrigerator and its control method
CN101101009A (en) * 2007-07-30 2008-01-09 四川美丰化工股份有限公司 Centrifugal compressor ammonia compressor rapid vibration-prevention method and device
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CN100565059C (en) * 2003-03-18 2009-12-02 气体产品与化学公司 The integrated multiple-loop refrigeration process and the system that are used for gas liquefaction
CN102620460A (en) * 2012-04-26 2012-08-01 中国石油集团工程设计有限责任公司 Hybrid refrigeration cycle system and method with propylene pre-cooling
CN104220822A (en) * 2012-04-30 2014-12-17 江森自控科技公司 Control system

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CN100565059C (en) * 2003-03-18 2009-12-02 气体产品与化学公司 The integrated multiple-loop refrigeration process and the system that are used for gas liquefaction
JP2004333009A (en) * 2003-05-07 2004-11-25 Nissin Kogyo Kk Refrigeration unit
JP2007212040A (en) * 2006-02-09 2007-08-23 Mitsubishi Heavy Ind Ltd Turbo refrigerator and its control method
CN101101009A (en) * 2007-07-30 2008-01-09 四川美丰化工股份有限公司 Centrifugal compressor ammonia compressor rapid vibration-prevention method and device
US20090188277A1 (en) * 2007-11-02 2009-07-30 Francois Chantant Method and apparatus for controlling a refrigerant compressor, and method for cooling a hydrocarbon stream
CN102620460A (en) * 2012-04-26 2012-08-01 中国石油集团工程设计有限责任公司 Hybrid refrigeration cycle system and method with propylene pre-cooling
CN104220822A (en) * 2012-04-30 2014-12-17 江森自控科技公司 Control system

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105443402A (en) * 2015-11-27 2016-03-30 安徽六国化工股份有限公司 Centrifugal ammonia compressor unit with dual-cylinder compression three-section air inlet manner
CN106052175A (en) * 2016-05-27 2016-10-26 中石化宁波工程有限公司 Energy-saving composite refrigerating device and refrigerating method
CN106052175B (en) * 2016-05-27 2019-06-14 中石化宁波工程有限公司 Energy saving composite refrigerating device and refrigerating method
CN110005944A (en) * 2019-04-23 2019-07-12 内蒙古博大实地化学有限公司 A kind of energy-saving consumption-reducing type freezing ammonia transportation system
CN110005944B (en) * 2019-04-23 2023-11-24 内蒙古博大实地化学有限公司 Energy-saving and consumption-reducing type frozen ammonia conveying system

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Address after: 230088 in the high tech Industrial Development Zone, No. 669, Changjiang West Road, Hefei City, Anhui Province

Patentee after: EAST CHINA ENGINEERING SCIENCE AND TECHNOLOGY Co.,Ltd.

Address before: 230024 No. 70 Wangjiang East Road, Anhui, Hefei

Patentee before: EAST CHINA ENGINEERING SCIENCE AND TECHNOLOGY Co.,Ltd.