CN104561451A - Alloying method by adding manganese ore in RH refining process - Google Patents

Alloying method by adding manganese ore in RH refining process Download PDF

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Publication number
CN104561451A
CN104561451A CN201310468751.1A CN201310468751A CN104561451A CN 104561451 A CN104561451 A CN 104561451A CN 201310468751 A CN201310468751 A CN 201310468751A CN 104561451 A CN104561451 A CN 104561451A
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China
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manganese ore
manganese
steel
alloying
ore
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CN201310468751.1A
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尚德礼
孙群
吕春风
康磊
廖相巍
于守巍
齐志宇
常桂华
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Angang Steel Co Ltd
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Angang Steel Co Ltd
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Abstract

The invention discloses a manganese ore adding alloying method in the RH refining process, 1) the RH treatment initial molten steel temperature is controlled at 1580-; 2) before RH alloying, adding manganese ore into the alloy chute in 2-5 batches, wherein the particle size of the added manganese ore is required to be 10-50mm, the mass percentage content of manganese ore phosphorus and sulfur is required to be less than 0.05%, and the addition amount of the manganese ore is not more than 15kg per ton of steel; 3) after adding manganese ore, the RH ascending pipe promotes the gas flow to be controlled at 130-150NM3Between/h; the circulation time is controlled to be 6-10 min; the vacuum chamber pressure is less than 150 Pa; 4) and (4) after the circulation operation is finished, performing deoxidation alloying, and adjusting the components of the molten steel to the target value of the steel grade. The invention has simple process operation, does not need to improve the original equipment, does not influence other production operations, and can obviously reduce the steelmaking cost.

Description

A kind of RH refining process adds manganese ore alloyage process
Technical field
The present invention relates to a kind of smelting containing manganese steel method, particularly a kind of process for making adopting manganese ore alloying.
Background technology
Manganese is one of main alloy element in ferrous materials, has important effect for strengthening steel performance, when manganese element alloying is carried out in steel-making usually, adopts iron alloy such as ferromanganese, ferro-silico-manganese etc. containing manganese to carry out alloying of manganese in tapping or refining process.But the iron alloy such as ferromanganese, ferro-silico-manganese that alloying uses all need adopt manganese ore to obtain in ferroalloy works, the process manufacturing the iron alloy such as ferromanganese, ferro-silico-manganese is the process of a high energy consumption, high pollution, causes environmental pollution and STEELMAKING PRODUCTION cost to increase the most at last.
Manganese ore kind is more, different according to mineral composition, can be divided into pyrolusite, brunite, hausmannite, manganite, psilomelane, rhodochrosite, calcimangite etc., except containing except useful Mn oxide in manganese ore, also containing SiO 2, Al 2o 3, MgO, CaO, P, S etc.In order to reduce steel-making cost and reduce environmental pollution, some steel-making enterprises add manganese ore and carry out alloying of manganese in steel melting furnace, but the recovery rate of manganese is lower, be only 40%-60%, and make the oxidisability of slag improve after adding manganese ore in steel melting furnace, lining erosion is serious, two slag or duplex technique usually also to be coordinated in addition, therefore comprehensive cost is higher, is difficult to realize industrialization; Also have some enterprises to adopt molten steel to add and carry out alloying containing the pelletizing of manganese ore and reductive agent or block simultaneously, but ball processed or block cost higher, be difficult to industrial production and apply.
Patent " duplex steelmaking technique of revolving furnace ", (publication number: CN101294230A) discloses a kind of duplex steelmaking technique of revolving furnace, and in decarbonizing furnace, use manganese ore to carry out alloying.Converter smelting comprises dephosphorization technology and decarbonization process, converter smelting completes in two converters, wherein dephosphorization technology completes in converter I, decarbonization process completes in converter II, manganese ore can be added to regulate thermal equilibrium and to improve terminal Fe content in decarbonization process, the consumption of tapping process manganeseirom can be reduced, more outstanding to the smelting superiority of high mangaenese steel, ultra-low phosphoretic steel etc., reduce smelting cost.This invention can save iron alloy containing manganese as the consumption such as ferromanganese, ferro-silico-manganese.But adopt duplex technique, need equipment support, dephosphorization converter and decarburization converter must be had to coordinate, and for the enterprise not having duplex processing unit, be obviously not suitable for, application limitation is larger.
Patent " producing the method containing manganese, chromium low alloy steel with dephosphorization molten iron and manganese ore, chrome ore ", (publication number: CN101570805A) discloses a kind of dephosphorization molten iron and manganese ore, chrome ore of adopting and produces the converter steel making method containing manganese, chromium low alloy steel.According to the requirement of steel grade to manganese, chromium content before blowing, by, lower limit calculates the usage quantity of manganese ore and chrome ore, adds manganese ore and chrome ore continuously after starting to blow 3-10 minute; Blowing, after terminal, stops top blast, retains bottom blowing with molten steel in rabbling roaster and slag; Manganese, chromium content in sampling analysis steel, and calculate the middle Cr that slags tap accordingly 2o 3and the quantity of FeO, calculate required reductive agent quantity and the corresponding amount of lime added; Ferrosilicon and lime are dropped in stove, continues bottom blowing and blow as reductibility; Through the blowing of 3-12 minute reductibility, make the manganese of 95%-98% weight in manganese ore and chrome ore and chromium absorb by molten steel, achieve and replace ferromanganese, ferrochrome with manganese ore, chrome ore.Advantage is, can maximally utilise manganese, chromium resource, also can eliminate the pollution of hexavalent chromium to environment.But this technique is comparatively large due to the converter quantity of slag, needing to consume relatively large reductive agent could be reduced to manganese by part manganese oxide in manganese ore, and therefore cost advantage is not given prominence to.
Patent " a kind of Mn oxide DIRECT ALLOYING process for making ", (publication number: CN1470667A) discloses a kind of molten steel high temperature that utilizes and manganese direct melting from Mn oxide is reduced into manganese metal and molten steel is carried out to the method for DIRECT ALLOYING, this technique comprises Mn oxide is mixed with manganese alloy pelletizing, in electric furnace or converter tapping process, manganese alloy pelletizing is joined in molten steel in batches, molten steel high temperature is utilized manganese direct melting from Mn oxide to be reduced into manganese metal and to carry out DIRECT ALLOYING to molten steel, simultaneously by blowing hydrogen or other refining route to improve and the rate of recovery of stable manganese.To be the Mn oxide that is greater than 40% by Fe content become 50-200 object powder with addition of the reductive agent of 5%-15%, 1%-5% heat-generating agent, 1%-2% catalyzer through crushing grinding to described manganese alloy pelletizing, then mixing to be made by binding agent, reductive agent is metal A l, Si, Ca etc., heat-generating agent is Al, SiC, Si-Fe, Si-Ca etc., catalyzer is gac etc.The advantage of this technique is to eliminate production process Smelting Plant being become including Mn-Fe alloy, thus significantly save energy and alleviate environmental pollution, also considerably reduce the production cost of molten steel alloying of manganese.But, although the method eliminates operation Smelting Plant being become manganeseirom, need manganese ore to coordinate with reductive agent, heat-generating agent and catalyzer etc. and make manganese alloy pelletizing to use, still there is complex process, shortcoming that cost is high.
According to thermodynamic principles, under the conventional smelting condition of converter, realize manganese ore direct Reducing and Alloying there is reality possibility, but the factors such as traditional converter smelting quantity of slag is too large, the oxidisability of slag is too strong, endpoint carbon content is too low all will reduce the recovery rate of manganese, general converter smelting manganese yield lower than 30% level, accordingly, if adopt two slag or duplex technique, although converter finishing slag amount can be reduced, but too increase smelting operation difficulty, add tap to tap time simultaneously, steel-making cost is increased, technique is connected and also can causes certain influence.
In addition, no matter be that manganese ore, in mineral, Mn oxide exists, as MnO with value Mn oxide compound usually 2, Mn 2o 3deng, these value Mn oxide compounds can be decomposed into MnO at a low price and discharge oxygen simultaneously more than 1200 DEG C.Therefore, after molten steel directly adds manganese ore, by high-temperature molten steel effect (molten steel temperature is usually more than 1500 DEG C), manganese ore decomposes, direct releasing oxygen, in molten steel, causes molten steel oxygen level sharply to increase, this will significantly increase the consumption of reductive agent, and very easily causes steel inclusion to exceed standard.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of RH refining process and adds manganese ore alloyage process, based on traditional converter sweetening process, when not affecting metallurgical effect, drop into manganese ore at RH vacuum chamber, manganese ore decomposes the oxygen that discharges can carry out molten steel decarburization by the rifle oxygen that is blown in Substitute For Partial top.In addition under vacuum, in steel, the reductibility of C will significantly improve, and its reducing power is better than aluminium in theory, therefore only rely on C in steel to reduce to low price Mn oxide, without the need to additional reducing agent reduction Mn oxide, realize the process for making making manganese ore direct Reducing and Alloying.
In order to achieve the above object, concrete scheme of the present invention comprises the steps:
1) the initial molten steel temperature of RH process controls at 1580-1600 DEG C;
2) before RH alloying, point 2-5 batch, adds manganese ore by alloy chute, and added manganese ore requires that particle diameter is at 10-50mm, and manganese ore phosphorus, sulphur mass percentage all require to be less than 0.05%, prevents phosphorus in steel, sulphur exceeds standard.Manganese ore add-on can according to Fe content in manganese ore, by limit in institute's steelmaking kind requirement Fe content following with addition of, prevent manganese in steel from exceeding standard, but manganese ore weight should not more than 15kg/ ton steel;
3), after adding manganese ore, the flow control of RH upcast lift gas is at 130-150NM 3between/h; Control cycling time at 6-10min; Vacuum chamber pressure is less than 150Pa.
4) cycle operation carries out deoxidation alloying after terminating, and adjustment molten steel composition is to steel grade target value.
In step 1), temperature controls at 1580-1600 DEG C, and temperature is conducive in molten steel higher than 1580 DEG C that C is to the reduction of manganese ore, and however, for preventing refractory corrosion and continuous casting steel temperature connection problem, liquid steel temperature should control below 1600 DEG C.
Step 2) manganese ore granularity is 10-50mm, is conducive to manganese ore rapid melting; Point 2-5 criticizes and adds manganese ore and be conducive to the reaction of slag continuous uniform.
In step 3), promote the flow control of argon gas at 130-150NM 3between/h, can ensure that melting manganese ore enters ladle by downtake, strengthen slag-metal reaction effect.Control cycling time at 6-10min, can ensure that slag fully reacts.It is reducing power in order to improve C that vacuum chamber pressure is less than 150Pa.
In step 4), if when Fe content requires lower than steel grade in steel, add appropriate iron alloy such as ferromanganese, ferro-silico-manganese etc. containing manganese and adjust, add other alloy adjustment molten steel component simultaneously and meet steel grade requirement.
Adopt method of the present invention, on the one hand, because molten steel in vacuum chamber is without Slag Layer, after adding manganese ore, manganese ore directly contacts with molten steel, significantly can promote the recovery rate of manganese; On the other hand, due under vacuum, in steel, the reducing power of C significantly improves, the Mn oxide that therefore in steel, C can reduce in manganese ore to greatest extent, promotes the recovery rate of manganese.Solve in existing process for making is that the alloying route cost of raw material is high and Mn series alloy production process energy consumption is high, pollute the problems such as large with Mn series alloy.Also solve adopt in two slag or duplex technique stove add that manganese ore causes that smelting operation difficulty is large, tap to tap time length, complex process, manganese yield is low and lining erosion is serious problem.The present invention removes Mn oxide in reduction manganese ore without the need to additionally adding reductive agent, only both can realize Mn oxide reduction by carbon in molten steel; Simultaneously due to manganese ore decomposes release part of oxygen, can carry out molten steel decarburization by the rifle oxygen that is blown in Substitute For Partial top, in manganese ore, the recovery rate of manganese can reach more than 95%; Can significantly reduce oxygen consumption in addition, technological operation is simple, does not need to improve original equipment, do not affect other production operation, significantly can reduce steel-making cost.
Embodiment
The invention will be further described below:
Embodiment 1:
Embodiment steel grade chemical composition is:
C:0.0015%-0.0035%;Si:0.01%-0.03%;Mn:0.10%-0.20%;P:≤0.015%;S:≤0.010%;Als:0.015%-0.045%;Ti:0.05%-0.08%。
1) RH process starting temperature is 1590 DEG C.
2), before RH alloying, divide 3 batches, add manganese ore by alloy chute, added manganese ore particle diameter is between 15-35mm, and manganese ore phosphorus, sulphur content are all less than 0.05%.Manganese ore add-on 400kg, be 100 tons of calculating according to tap, actual manganese ore add-on is 4kg/ ton steel.
3), after adding manganese ore, the flow control of RH upcast lift gas is at 135NM 3/ h; Cycling time is 7min; Vacuum chamber pressure is 50Pa.
4) after cycle operation terminates, because in steel, Fe content reaches 0.14%, met the requirement of steel grade lower limit, therefore adjusted without the need to iron alloy such as ferromanganese, the ferro-silico-manganese etc. added containing manganese.Add other alloy adjustment molten steel component and meet steel grade requirement.Molten steel terminal composition is: C:0.0022%; Si:0.02%; Mn:0.14%; P:0.014%; S:0.009%; Als:0.033%; Ti:0.06%.
The final recovery rate analyzing manganese in manganese ore after testing reaches 95%.
Embodiment 2:
C:0.01%-0.03%;Si:0.01%-0.03%;Mn:0.18%-0.25%;P:≤0.015%;S:≤0.015%;Als:0.025%-0.055%。
1) RH process starting temperature is 1595 DEG C.
2), before RH alloying, divide 5 batches, add manganese ore by alloy chute, added manganese ore particle diameter is between 15-35mm, and manganese ore phosphorus, sulphur content are all less than 0.05%.Manganese ore add-on 550kg, be 100 tons of calculating according to tap, actual manganese ore add-on is 5.5kg/ ton steel.
3), after adding manganese ore, the flow control of RH upcast lift gas is at 145NM 3/ h, cycling time is 9min; Vacuum chamber pressure is 140Pa.
4) after cycle operation terminates, because in steel, Fe content reaches 0.20%, met the requirement of steel grade lower limit, therefore adjusted without the need to iron alloy such as ferromanganese, the ferro-silico-manganese etc. added containing manganese.Add other alloy adjustment molten steel component and meet steel grade requirement.Molten steel terminal composition: 0.02%; Si:0.02%; Mn:0.20%; P:0.015%; S:0.011%; Als:0.041%.
The final recovery rate analyzing manganese in manganese ore after testing reaches 96%.

Claims (1)

1. RH refining process adds a manganese ore alloyage process, it is characterized in that comprising the steps:
1) the initial molten steel temperature of RH process controls at 1580-1600 DEG C;
2) before RH alloying, point 2-5 batch, adds manganese ore by alloy chute, and added manganese ore requires that particle diameter is at 10-50mm, and manganese ore phosphorus, sulphur mass percentage all require to be less than 0.05%, and manganese ore add-on is no more than 15kg/ ton steel;
3), after adding manganese ore, the flow control of RH upcast lift gas is at 130-150NM 3between/h; Control cycling time at 6-10min; Vacuum chamber pressure is less than 150Pa;
4) cycle operation carries out deoxidation alloying after terminating, and adjustment molten steel composition is to steel grade target value.
CN201310468751.1A 2013-10-10 2013-10-10 Alloying method by adding manganese ore in RH refining process Pending CN104561451A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109897931A (en) * 2019-04-01 2019-06-18 山东钢铁集团日照有限公司 A kind of oxidizable element steel grade bof process production alloy addition optimization method of big alloy amount

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005015890A (en) * 2003-06-27 2005-01-20 Jfe Steel Kk Method for producing low-carbon high-manganese steel
CN102828098A (en) * 2012-09-25 2012-12-19 鞍钢股份有限公司 Method for increasing molten steel terminal manganese content by adding manganese ore outside furnace
CN103276152A (en) * 2013-06-06 2013-09-04 鞍钢股份有限公司 Method for decarbonizing manganese ore added with RH

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005015890A (en) * 2003-06-27 2005-01-20 Jfe Steel Kk Method for producing low-carbon high-manganese steel
CN102828098A (en) * 2012-09-25 2012-12-19 鞍钢股份有限公司 Method for increasing molten steel terminal manganese content by adding manganese ore outside furnace
CN103276152A (en) * 2013-06-06 2013-09-04 鞍钢股份有限公司 Method for decarbonizing manganese ore added with RH

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109897931A (en) * 2019-04-01 2019-06-18 山东钢铁集团日照有限公司 A kind of oxidizable element steel grade bof process production alloy addition optimization method of big alloy amount
CN109897931B (en) * 2019-04-01 2021-07-09 山东钢铁集团日照有限公司 Method for optimizing alloy addition in converter process production of high-alloy-quantity easily-oxidizable element steel

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Application publication date: 20150429