CN104560322B - A kind of polyurea grease of calcium naphthenate zirconium base four and preparation method thereof - Google Patents

A kind of polyurea grease of calcium naphthenate zirconium base four and preparation method thereof Download PDF

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CN104560322B
CN104560322B CN201310521582.3A CN201310521582A CN104560322B CN 104560322 B CN104560322 B CN 104560322B CN 201310521582 A CN201310521582 A CN 201310521582A CN 104560322 B CN104560322 B CN 104560322B
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zirconium
acid
weight
calcium naphthenate
lubricating grease
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CN104560322A (en
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何懿峰
孙洪伟
段庆华
刘中其
张建荣
姜靓
陈政
郑会
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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Abstract

The invention discloses a kind of polyurea grease of calcium naphthenate zirconium base four, including:10 70 weight % non-newtonian fluid calcium naphthenate;The zirconates of 1 10 weight % higher fatty acids;1 15 weight % small molecule inorganic acid and/or the zirconates of lower fatty acid;0.5 30 weight % polyurea compound;10 80 weight % base oil, wherein, the zirconates of higher fatty acids is to be formed by higher fatty acids with component A reactions, the zirconates of small molecule inorganic acid and/or lower fatty acid is to be formed by small molecule inorganic acid and/or lower fatty acid with component A reactions, component A is at least one of oxide, the hydroxide of zirconium and zirconium alkoxide of zirconium, and polyurea compound is four polyurea compounds.Also disclose the lubricating grease of preparation of greases method and its preparation.The lubricating grease of the present invention, has the performances such as more preferable mechanical stability, water-resistance and adhesiveness, resistance to saltfog, colloid stability, extreme pressure anti-wear, there is longer lubricating life.

Description

A kind of polyurea grease of calcium naphthenate zirconium base four and preparation method thereof
Technical field
The present invention relates to lubricating grease, in particular it relates to a kind of polyurea grease of calcium naphthenate zirconium base four and preparation method thereof.
Background technology
Overbased calcium alkyl-salicylate has preferable detergent-dispersant performance, good acid neutralization capacity and excellent diffusivity, can To be used as the detersive of lubricating oil, the additive of IC engine lubricating oil is widely used in, the development of its technology mainly makes its high-alkali Change, exactly calcium carbonate, which is distributed to the naphthenic acid calcium with surface-active in flux oil, turns into a kind of colloidal dispersion system.It is high Base number calcium naphthenate mostly be the acidic components extracted from the distillate that crude distillation is obtained, through with Ca (OH)2Reaction, carbonating Contour alkalization technology and obtain, about prepare Patents have CN1465560 etc..
Using calcium sulfonate with high base number be raw material produce lubricating grease, because its have excellent high temperature performance, mechanical stability, Colloid stability, oxidation stability, water-resistance, anticorrosive property and antirust wear resistence, since putting goods on the market, have caused domestic and international profit The extensive concern of consistent lubricant industry, although however, high base number composite calcium sulfonate base grease has very excellent combination property, The high price of its raw materials for production calcium sulfonate with high base number and complicated preparation technology itself cause it not promoted rapidly, together When, the requirement more and more higher with people to environmental protection, in calcium sulfonate with high base number production process must through sulfonation process to ring The pollution in border is also increasingly subject to the concern of people.Find a kind of performance it is similar with high base number composite calcium sulfonate base grease but can Mitigating the lubricating grease of above mentioned problem turns into the big problem that people face at present.
Zirconium belongs to Group IVB as a kind of transition metal, positioned at the 5th cycle.Zirconium-containing compound has excellent lubrication Effect, is often used as lubricating additive, such as CN101113382 and JP1973038444 add the oxide of zirconium as lubricant Agent improves abrasiveness;WO2007143414 and US20060063682, which describe zirconium tetrafluoride, to be turned into as wear reducing additive One of component of lubricant;It is resistance to heavy well that US20060254823 has found that the lubricant containing 2 ethyl hexanoic acid zirconates is shown Load and abrasion resistance;US20050043189 has found that fluozirconate such as fluorine zirconic acid aluminium can be used in lubricant as oxidation retarder In;DE102004021812 has found that the inorganic salts such as zirconium carbonate, sulfonic acid zirconium or basic zirconium phosphate are added to inside lubricating grease and can improved Abrasion resistance.
The content of the invention
It is an object of the invention to provide a kind of mechanical stability, water-resistance and adhesiveness, resistance to saltfog, colloid stability and Extreme pressure anti-wear is preferable, and lubricating life is longer, and cost is low, simple and environmentally-friendly lubricating grease of preparation technology and preparation method thereof.
The present inventor has found under study for action, on the basis of lubricating grease weight, including following components:10-70 weight % Non-newtonian fluid calcium naphthenate;The zirconates of 1-10 weight % higher fatty acids;1-15 weight % small molecule inorganic acid and/or low The zirconates of level aliphatic acid;0.5-30 weight % polyurea compound;10-80 weight % base oil, wherein, the higher fatty acids Zirconates be to be formed by higher fatty acids and component A reaction, the zirconates of the small molecule inorganic acid and/or lower fatty acid be by Small molecule inorganic acid and/or lower fatty acid are formed with component A reactions, and the component A is oxide, the hydroxide of zirconium of zirconium At least one of with zirconium alkoxide, the polyurea compound is four polyurea compounds.The lubricating grease has preferably machinery peace Qualitative, water-resistance and adhesiveness, resistance to saltfog, colloid stability and extreme pressure anti-wear, with longer lubricating life, and cost Low, preparation technology is simple and environmentally-friendly.
Therefore, to achieve these goals, on the one hand, the invention provides a kind of polyureas of calcium naphthenate zirconium base four lubrication Fat, on the basis of lubricating grease weight, including following components:10-70 weight % non-newtonian fluid calcium naphthenate;1-10 weight % height The zirconates of level aliphatic acid;1-15 weight % small molecule inorganic acid and/or the zirconates of lower fatty acid;0.5-30 weight % polyureas Compound;10-80 weight % base oil, wherein, the zirconates of the higher fatty acids is reacted by higher fatty acids and component A Form, the zirconates of the small molecule inorganic acid and/or lower fatty acid is by small molecule inorganic acid and/or lower fatty acid and group A reactions are divided to form, the component A is at least one of oxide, the hydroxide of zirconium and zirconium alkoxide of zirconium, the polyureas Compound is four polyurea compounds.
Preferably, on the basis of lubricating grease weight, including following components:20-65 weight % non-newtonian fluid calcium naphthenate; The zirconates of 2-6 weight % higher fatty acids;2-10 weight % small molecule inorganic acid and/or the zirconates of lower fatty acid;1-20 Weight % four polyurea compounds;20-70 weight % base oil.
Second aspect, should the invention provides the preparation method of the polyurea grease of calcium naphthenate zirconium base four as described above Method includes:By the zirconium of non-newtonian fluid calcium naphthenate, the zirconates of higher fatty acids, small molecule inorganic acid and/or lower fatty acid Salt, four polyurea compounds and part basis oil are well mixed, in 180-230 DEG C of constant temperature refining, add surplus base oil, addition must The additive wanted, obtains finished product.
The third aspect, the invention provides a kind of preparation method of the polyurea grease of calcium naphthenate zirconium base four, this method bag Include:
(1)Newton body calcium naphthenate, base oil and transforming agent are mixed, material retrogradation is treated in heating;
(2)In step(1)Component A is added in products therefrom, add higher fatty acids and small molecule inorganic acid and/or Lower fatty acid is reacted, and heat up dehydration after reaction, and the component A is oxide, the hydroxide and alkoxy of zirconium of zirconium At least one of zirconium;
(3)In step(2)Base oil and diisocyanate are added in gained mixture, diamines and monoamine is then sequentially added Reacted;
(4)By step(3)Gained mixture is warming up to 180-230 DEG C of constant temperature refining, adds base oil, adds necessary add Plus agent, obtain finished product.
Fourth aspect, the invention provides the polyurea grease of calcium naphthenate zirconium base four as made from method as described above.
The polyurea grease of calcium naphthenate zirconium base four of the present invention, compared to calcium sulfonate tetra-polyurea lubricating grease, with more preferable The performance such as mechanical stability, water-resistance and adhesiveness, resistance to saltfog, colloid stability, extreme pressure anti-wear, with longer lubrication Life-span.The preparation of greases technique of the present invention is simple and environmentally-friendly, and cost is low, and product quality is stable.
Other features and advantages of the present invention will be described in detail in subsequent embodiment part.
Brief description of the drawings
Fig. 1 is the infrared spectrum of lubricating grease prepared by embodiment 5.
Embodiment
The embodiment to the present invention is described in detail below.It should be appreciated that described herein specific Embodiment is merely to illustrate and explain the present invention, and is not intended to limit the invention.
The invention provides a kind of polyurea grease of calcium naphthenate zirconium base four, this lubricating grease employs petroleum naphthenic acid calcium And/or synthesis calcium naphthenate is raw material, the four polyureas chemical combination produced are reacted containing compound zirconium thickening agent, isocyanates and amine simultaneously Thing.
Present invention also offers above-mentioned preparation of greases method.
On the one hand, the invention provides a kind of polyurea grease of calcium naphthenate zirconium base four, on the basis of lubricating grease weight, bag Include following components:10-70 weight % non-newtonian fluid calcium naphthenate;The zirconates of 1-10 weight % higher fatty acids;1-15 weight % Small molecule inorganic acid and/or lower fatty acid zirconates;0.5-30 weight % polyurea compound;10-80 weight % basis Oil, wherein, the zirconates of higher fatty acids is to be formed by higher fatty acids with component A reactions, small molecule inorganic acid and/or rudimentary fat The zirconates of fat acid is to be formed by small molecule inorganic acid and/or lower fatty acid with component A reactions, and component A is oxide, the zirconium of zirconium Hydroxide and at least one of zirconium alkoxide, polyurea compound is four polyurea compounds.
Preferably, on the basis of lubricating grease weight, including following components:20-65 weight % non-newtonian fluid calcium naphthenate; The zirconates of 2-6 weight % higher fatty acids;2-10 weight % small molecule inorganic acid and/or the zirconates of lower fatty acid;1-20 Weight % four polyurea compounds;20-70 weight % base oil;It is highly preferred that on the basis of lubricating grease weight, including with the following group Point:30-55 weight % non-newtonian fluid calcium naphthenate;The zirconates of 2.2-4.2 weight % higher fatty acids;Small point of 3-8 weight % The zirconates of sub- inorganic acid and/or lower fatty acid;2-10 weight % four polyurea compounds;30-60 weight % base oil.
Non-newtonian fluid calcium naphthenate is in infrared spectrum 873cm-1-886cm-1There is crystal form calcium carbonate characteristic absorption peak in place, always Base number is 250mgKOH/g-450mgKOH/g, preferably 300mgKOH/g-400mgKOH/g.Non-newtonian fluid calcium naphthenate be by Newton body calcium naphthenate is obtained by transforming agent conversion.And contain unformed calcium carbonate in newton body calcium naphthenate, in INFRARED SPECTRUM Figure 86 0cm-1-865cm-1There is unformed calcium carbonate characteristic absorption peak in place.Newton body calcium naphthenate be petroleum naphthenic acid calcium and/ Or synthesis calcium naphthenate, its total base number is 250mgKOH/g-450mgKOH/g, preferably 300mgKOH/g-400mgKOH/g, is turned It is melted into after non-newtonian fluid calcium naphthenate, its base number is constant.
In the present invention, higher fatty acids is that carbon number is 8-20, preferably 10-16 straight chain fatty acid or hydroxy fatty acid, example Such as at least one of laurate, palmitic acid, stearic acid, 12- hydroxy stearic acids, eicosyl carboxylic acid, preferably 12- hydroxyls are hard Resin acid.
In the present invention, the molecular weight of small molecule inorganic acid or lower fatty acid is less than or equal to 150.Wherein, small molecule is inorganic Acid can be selected from least one of boric acid, phosphoric acid, sulfuric acid etc., preferably boric acid and/or phosphoric acid;Lower fatty acid can be selected from At least one of acetic acid, ethanedioic acid, propionic acid, malonic acid, butyric acid, succinic acid etc., preferably acetic acid.
The present inventor has been surprisingly found that under study for action, when the oxide and/or hydroxide and alcoxyl that component A is zirconium During the mixture of base zirconium, i.e., the raw material of zirconium for zirconium oxide and/or hydroxide and zirconium alkoxide mixture when, one can be entered Step improves mechanical stability, water-resistance and adhesiveness, colloid stability and the lubricating life of lubricating grease, and therefore, component A is preferably The oxide and/or hydroxide and the mixture of zirconium alkoxide of zirconium, wherein, in terms of zirconium, the oxide and/or hydroxide of zirconium Mol ratio with zirconium alkoxide is preferably 1:0.1-10, more preferably 1:0.2-8, is still more preferably 1:0.5-5, in zirconium In the case of the preferred molar ratio of oxide and/or hydroxide and zirconium alkoxide, the machinery of lubricating grease can be further improved Stability, water-resistance and adhesiveness, colloid stability and lubricating life.
In the present invention, the oxide and/or hydroxide of zirconium are preferably selected from ZrO2、ZrO(OH)2、Zr(OH)4And they At least one of hydrate.ZrO(OH)2Hydrate can be brand-new wet hydrogen zirconium oxide, it can pass through ZrOX2· 8H2O(X is F, Cl, Br or I)Or ZrO (NO3)2·2H2O etc. reacts with alkali to be obtained, wherein, alkali can be NaOH, KOH, dense ammonia Water etc., preferably ZrOCl2·8H2O and NaOH reacts.
In the present invention, the formula of zirconium alkoxide can be Zr (OR1)4, R1Can be C1-C10 alkyl, preferably C2-C6 Alkyl;It is highly preferred that zirconium alkoxide in ethanol zirconium, zirconium-n-propylate, zirconium-n-butylate, zirconium tert-butoxide and n-amyl alcohol zirconium extremely Few one kind.
In the present invention, four polyurea compound preferably has following structure:
Wherein, R1Can be alkyl, cycloalkyl or aryl, the carbon number of alkyl or cycloalkyl can be 8-24, preferably 10- 18, aryl can be the phenyl of phenyl or substituted phenyl, preferably phenyl or C1-C3 alkyl or halogen substitution.
Wherein, R2Can be alkylidene or arlydene, the carbon number of alkylidene can be 2-12, preferably 2-8, and arlydene can To be phenylene or biphenylene.
Wherein, R3Can be arlydene, alkylidene or cycloalkylidene, the carbon number of arlydene, alkylidene or cycloalkylidene can Think 6-30, preferably 6-20, R3More preferably At least one of.
Above-mentioned four polyurea compound can be obtained using the thinkable various methods of those skilled in the art institute, for example can be with Prepared according to the CN103060070A methods recorded.
The lubricating base oil can be mineral oil, artificial oil, vegetable oil or their mixture, 100 DEG C of dynamic viscosities For 4-150mm2/ s, preferably 10-60mm2/s.Artificial oil can be poly-a-olefin oil(PAO), Esters oil, alkyl-silicone oil, Fischer-Tropsch Artificial oil etc..
Various additives, such as antioxidant, extreme pressure anti-wear additives, antirust agent can also be contained in lubricating grease of the present invention.Its In, the preferred arylamine kind antioxidant of antioxidant accounts for the 0.01-5% of lubricating grease gross weight, preferably 0.1-2.5%, can be diphenylamines, At least one of phenyl-α-naphthylamine and di-iso-octyldiphenylamine, preferably di-iso-octyldiphenylamine.Extreme pressure anti-wear additives account for lubricating grease The 0.5-12% of gross weight, preferably 0.8-8%, can be two thio Acidic phosphates zinc, two thio dialkyl amido formic acid molybdenums, two Thio dialkyl amido lead formate, triphenylphosphorothionate, organic molybdenum complex compound, olefine sulfide, molybdenum disulfide, polytetrafluoroethyl-ne Alkene, D2EHDTPA molybdenum, chlorinated paraffin, dibutyl dithiocaarbamate antimony, tungsten disulfide, selenium disulfide, fluorographite, carbonic acid At least one of calcium and zinc oxide;Antirust agent accounts for the 0.01-4.5% of lubricating grease gross weight, preferably 0.1-2%, can be oil At least one of barium sulfonate, petroleum sodium sulfonate, benzothiazole, benzotriazole, zinc naphthenate and alkenyl succinic acid.
Second aspect, should the invention provides the preparation method of the polyurea grease of calcium naphthenate zirconium base four as described above Method includes:By the zirconium of non-newtonian fluid calcium naphthenate, the zirconates of higher fatty acids, small molecule inorganic acid and/or lower fatty acid Salt, four polyurea compounds and part basis oil are well mixed, in 180-230 DEG C of constant temperature refining, add surplus base oil, addition must The additive wanted, obtains finished product.
In the present invention, for non-newtonian fluid calcium naphthenate, the zirconates of higher fatty acids, small molecule inorganic acid and/or rudimentary The zirconates of aliphatic acid, four polyurea compounds, base oil and additive are as described above, will not be repeated here.
It will be understood by those skilled in the art that the amount of part basis oil and the amount sum of surplus base oil are used Base oil total amount, in the present invention, part basis oil and the weight ratio preferably 1 of surplus base oil:0.1-5.
For non-newtonian fluid calcium naphthenate, it can be obtained by newton body calcium naphthenate by transforming agent conversion, for example, by ox Body calcium naphthenate, the base oil Hybrid Heating of pausing are to 50-80 DEG C, and the transforming agent needed for adding is reacted, and all transforming agents are added Afterwards, in 60-90 DEG C of constant temperature 60-90 minutes, 100-120 DEG C of dehydration is then heated to.
The third aspect, the invention provides a kind of preparation method of the polyurea grease of calcium naphthenate zirconium base four, its feature exists In this method includes:
(1)Newton body calcium naphthenate, base oil and transforming agent are mixed, material retrogradation is treated in heating;
(2)In step(1)Component A is added in products therefrom, add higher fatty acids and small molecule inorganic acid and/or Lower fatty acid is reacted, and heat up dehydration after reaction, and component A is the oxide of zirconium, in the hydroxide and zirconium alkoxide of zirconium At least one;
(3)In step(2)Base oil and diisocyanate are added in gained mixture, diamines and monoamine is then sequentially added Reacted;
(4)By step(3)Gained mixture is warming up to 180-230 DEG C of constant temperature refining, adds base oil, adds necessary add Plus agent, obtain finished product.
Step(1)In, by newton body calcium naphthenate, the oily Hybrid Heating of part basis to 50-80 DEG C, preferably constant temperature 10-30 Minute, the transforming agent needed for adding is reacted, and is preferably added and is stirred 8-12 minutes after every kind of transforming agent, all transforming agents are added Afterwards, in 60-90 DEG C of constant temperature 60-90 minutes.
Step of the present invention(1)In, the weight ratio preferably 1 of newton body calcium naphthenate and base oil:0.1-3.
In the present invention, newton body calcium naphthenate is petroleum naphthenic acid calcium and/or synthesis calcium naphthenate, and its total base number is 250mgKOH/g-450mgKOH/g, preferably 300mgKOH/g-400mgKOH/g.
The transforming agent be preferably selected from fatty alcohol, aliphatic acid, aliphatic ketone, fatty aldehyde, fatty amine, ether, calcium carbonate, boric acid, At least one of phosphonic acids, carbon dioxide, phenol, aromatic alcohol, aromatic amine, aphthenic acids, C8-C20 alkyl benzene sulphonates and water;It is more excellent Fatty alcohol, C1-C5 aliphatic acid, C1-C5 aliphatic ketone, C1-C5 fatty aldehyde, C1-C5 fatty amine selected from C1-C5, C1-C5 ether, boric acid, C1-C10 alkyl phosphonic acid, C2-C16 di alkyl phosphonic acid, C6-C20 arylphosphonic acid, C12-C24 At least one of diaryl phosphonic acids, C7-C20 aromatic alcohol, C7-C20 aromatic amine, C8-C20 alkyl benzene sulphonates and water;More At least one further preferably in DBSA, aphthenic acids, methanol, isopropanol, butanol, boric acid, acetic acid and water Kind.The addition of transforming agent is preferably the 2-30% of newton body calcium naphthenate weight, more preferably newton body calcium naphthenate weight 6-22%。
In the present invention, fatty alcohol includes the fatty alcohol of straight chain, side chain and ring-type, aliphatic acid, aliphatic ketone, fatty aldehyde, fat Amine is similarly.
As it was previously stated, the present inventor has been surprisingly found that under study for action, step(2)In, when the oxide that component A is zirconium And/or hydroxide and zirconium alkoxide mixture when, i.e., the raw material of zirconium be zirconium oxide and/or hydroxide and alkoxy During the mixture of zirconium, can further improve mechanical stability, water-resistance and the adhesiveness of obtained lubricating grease, colloid stability and Lubricating life, it is therefore preferred that step(2)In, at 85-100 DEG C, component A is added, higher fatty acids is added, 5-20 is stirred Minute, small molecule inorganic acid and/or lower fatty acid are added, is stirred 5-20 minutes, is warming up to 100-120 DEG C, preferably keeps 30- 60 minutes, dehydration, the component A was the oxide of zirconium and/or the mixture of hydroxide and zirconium alkoxide, in terms of zirconium, zirconium The mol ratio of oxide and/or hydroxide and zirconium alkoxide is preferably 1:0.1-10, more preferably 1:0.2-8, further Preferably 1:0.5-5.Wherein, higher fatty acids can be exchanged with the addition sequence of small molecule inorganic acid and/or lower fatty acid.
In the present invention, higher fatty acids, small molecule inorganic acid, lower fatty acid, the oxide of zirconium, the hydroxide of zirconium and Zirconium alkoxide is as it was previously stated, will not be repeated here.
In the present invention, higher fatty acids and small molecule inorganic acid and/or the H of lower fatty acid+The amount of total material is equal to complete Portion neutralizes the H needed for oxide, the hydroxide of zirconium and the zirconium alkoxide of zirconium+Molal quantity, but oxide, the hydrogen-oxygen of zirconium of zirconium Compound and zirconium alkoxide can excess 1-10% relative to higher fatty acids and small molecule inorganic acid and/or lower fatty acid.
In the present invention, the addition of the oxide of zirconium, the hydroxide of zirconium and zirconium alkoxide is preferably newton body aphthenic acids The 1-15% of calcium weight;With H+Material gauge, mole of higher fatty acids and small molecule inorganic acid and/or lower fatty acid Than being preferably 1:1-10.
Step(3)In, in step(2)Base oil and diisocyanate are added in gained mixture, two are then sequentially added Amine and monoamine are reacted, and are in step(2)Four polyurea compounds are prepared in gained mixture.
The method of four polyurea compounds is prepared without particular/special requirement, various methods commonly used in the art can be used.For example, , can be in step in the present invention(2)Base oil and diisocyanate are added in gained mixture, is stirred 2-8 minutes, two are added Amine, is stirred 2-8 minutes, adds monoamine, is stirred 2-8 minutes, and the mol ratio of diisocyanate, diamines and monoamine is 2:1:2, ability Field technique personnel should be understood that the mol ratio can be fluctuated in the range of ± 5%.
The diisocyanate structure is OCN-R3- NCO, R3Can be carbon number be 6-30, preferably 6-20 arlydene, Alkylidene or cycloalkylidene, be preferably -(CH2)6- etc..Such as described diisocyanate can be toluene two Isocyanates (TDI), methyl diphenylene diisocyanate (MDI), 1,6- hexylidene diisocyanate (HDI), dicyclohexyl first Alkane diisocyanate(HMDI)With an xylylene diisocyanate(XDI)At least one of Deng.
The monoamine can be fatty amine, aliphatic cyclic amine or arylamine, and structural formula is R1-NH2、R1’-NH2, R therein1、R1’Can To be alkyl, cycloalkyl or aryl, the carbon number of alkyl or cycloalkyl can be 8-24, preferably 10-18, aryl can be phenyl or Substituted phenyl, preferably phenyl or C1-C3 alkyl or the phenyl of halogen substitution.It is preferred that monoamine can be selected from aniline, m-chloro Aniline, parachloroanilinum, the arylamine of para-totuidine, and/or selected from lauryl amine, tetradecy lamine, cetylamine, octadecylamine fatty amine.
The diamines can be fatty amine or arylamine, and structural formula is NH2-R2-NH2, R therein2Can be alkylidene or Asia Aryl, the carbon number of alkylidene can be 2-12, and preferably 2-8, arlydene can be phenylene or biphenylene.It is preferred that diamines can Be selected from p-phenylenediamine, o-phenylenediamine, the aromatic amine of 4,4 '-benzidine and/or selected from ethylenediamine, propane diamine, 1,6- oneself The straight-chain fatty amine of diamines.
Step(4)In, first in 100-120 DEG C of constant temperature 10-20 minutes, finally it is warming up to 180-230 DEG C of constant temperature 5-20 minutes; Base oil is added, treats that temperature is cooled to 100-120 DEG C, necessary additive, stirring, circulating filtration, homogenizing, degassing is added.
In the present invention, step(1)In base oil used total amount and step(3)In base oil used total amount and step (4)In base oil used total amount weight ratio preferably 1:0.1-5:0.1-5.
Fourth aspect, present invention also offers calcium naphthenate zirconium made from the preparation method provided as third aspect present invention The polyurea grease of base four.
Compared with the polyurea grease of calcium naphthenate zirconium base four as made from the preparation method that second aspect is provided, the third aspect The polyurea grease of calcium naphthenate zirconium base four has more preferable mechanical stability, water-resistance and adhesion made from the preparation method of offer Property, colloid stability.
Embodiment
The present invention is further illustrated for following embodiment, but and is not so limited the present invention.
In the following Examples and Comparative Examples:
Non-newtonian fluid calcium naphthenate %=(Overbased or overbased calcium alkyl-salicylate raw material weight+transforming agent gross weight)/ profit Consistent lubricant gross weight × 100%.Transforming agent is included in the content of non-newtonian fluid calcium naphthenate.
The content of the zirconates of higher fatty acids and the zirconates of small molecule inorganic acid and/or lower fatty acid, according to added Higher fatty acids and the oxide of small molecule inorganic acid and/or lower fatty acid and zirconium, the hydroxide of zirconium and the alcoxyl entered The amount that base zirconium reacts generation zirconates completely is calculated.
Overbased and overbased calcium alkyl-salicylate raw material is purchased from Xinjiang Land Fine Petrochemical Co., Ltd, also may be used To be prepared according to method disclosed in CN101885677A.
Overbased sulfoacid calcium raw material is purchased from Jinzhou Huifa Tianhe Chemical Co., Ltd..
Aphthenic acids is purchased from Jinzhou Tie Chen petrochemical industries Co., Ltd.
Embodiment 1
The present embodiment is used for the polyurea grease of calcium naphthenate zirconium base four for illustrating prepared by the present invention.
Raw material components:Naphthenate with superhigh base number calcium(Total base number is 400mgKOH/g, 30kg);HVI150BS lubricating base oils (100 DEG C of kinematic viscosity are 31mm2/ s, 30kg);Aphthenic acids(Total acid number is 180mgKOH/g, 2.8kg);Acetic acid(0.56kg); Zr(OH)4(3.9kg);12- hydroxy stearic acids(2kg);Boric acid(2.32kg);Octadecylamine(1.08kg);Ethylenediamine(0.12kg); MDI(1kg);HVI500SN lubricating base oils(100 DEG C of kinematic viscosity are 11mm2/ s, 18kg).
A volume be 160L and with heating, stirring, circulation, cooling normal-pressure reaction kettle in add 30kg total base numbers The HVI150BS lubricating base oils of naphthenate with superhigh base number calcium and 30kg for 400mgKOH/g, stirring, heat to 50 DEG C, Constant temperature 30 minutes;2.8kg aphthenic acids is added, temperature control is stirred 10 minutes at 50 DEG C or so;It is 20 weights to add 2.8kg concentration % aqueous acetic acid is measured, is stirred 10 minutes;It is warming up to 60 DEG C, constant temperature 90 minutes, material retrogradation;100 DEG C are warming up to, is added solid Content is 20 weight % Zr (OH)4Suspension 19.5kg, is stirred 10 minutes;2kg12- hydroxy stearic acids are added, 10 points are stirred Clock;The boric acid aqueous solution that 9.28kg concentration is 25 weight % is added, is stirred 10 minutes, 110 DEG C are warming up under stirring, is kept for 45 points Clock, dehydration;2kg HVI500SN lubricating base oils and 1kg MDI is added, quick stirring 4 minutes is quick to stir lower add 0.12kg ethylenediamines, are stirred 4 minutes, add 1.08kg octadecylamines, are stirred 4 minutes, added MDI, ethylenediamine and octadecylamine The ratio between amount of material is 2:1:2,120 DEG C of constant temperature 20 minutes, is finally warming up to 200 DEG C of constant temperature 10 minutes.Then, add remaining HVI500SN lubricating base oils;Treat that temperature is cooled to 110 DEG C, circulating filtration, homogenizing, degassing obtain finished product.Assay is shown in Table 1。
In the lubricating grease that the present embodiment is obtained, on the basis of lubricating grease weight, constitute and be:Non-newtonian fluid calcium naphthenate 37.3 Weight %;The weight % of four polyureas 2.5;The weight % of lubricating base oil 53.6;The weight % of 12- hydroxy stearic acid oxygen zirconium 2.6;Boric acid oxygen zirconium 4.0 weight %.
Embodiment 2
The present embodiment is used for the polyurea grease of calcium naphthenate zirconium base four for illustrating prepared by the present invention.
Raw material components:Naphthenate with superhigh base number calcium(Total base number is 400mgKOH/g, 30kg);HVI150BS lubricating base oils (100 DEG C of kinematic viscosity are 31mm2/ s, 30kg);Aphthenic acids(Total acid number is 180mgKOH/g, 2.8kg);Acetic acid(0.56kg); Zr(OH)4(3.9kg);12- hydroxy stearic acids(2kg);Boric acid(2.32kg);Octadecylamine(1.08kg);Ethylenediamine(0.12kg); MDI(1kg);HVI500SN lubricating base oils(100 DEG C of kinematic viscosity are 11mm2/ s, 18kg).
A volume be 160L and with heating, stirring, circulation, cooling normal-pressure reaction kettle in add 30kg total base numbers The HVI150BS lubricating base oils of naphthenate with superhigh base number calcium and 30kg for 400mgKOH/g, stirring, heat to 50 DEG C, Constant temperature 30 minutes;2.8kg aphthenic acids is added, temperature control is stirred 10 minutes at 50 DEG C or so;It is 20 weights to add 2.8kg concentration % aqueous acetic acid is measured, is stirred 10 minutes;It is warming up to 60 DEG C, constant temperature 90 minutes, material retrogradation;100 DEG C are warming up to, is added solid Content is 20 weight % Zr (OH)4Suspension 19.5kg, is stirred 10 minutes;2kg12- hydroxy stearic acids are added, 10 points are stirred Clock;The boric acid aqueous solution that 9.28kg concentration is 25 weight % is added, is stirred 10 minutes, 110 DEG C are warming up under stirring, is kept for 45 points Clock, dehydration.
In another volume be 30L and with heating, stirring, circulation, the normal-pressure reaction kettle of cooling in add 2kg HVI500SN lubricating base oils and 1kg MDI, are warming up to 120 DEG C, quick stirring 4 minutes, and quick stirring is lower to add 0.12kg second Diamines, is stirred 4 minutes, adds 1.08kg octadecylamines, is stirred 4 minutes, the amount of added MDI, ethylenediamine and octadecylamine material The ratio between be 2:1:2,120 DEG C of constant temperature 20 minutes, obtains four polyureas.
The polyureas of gained four is all squeezed into a upper kettle, stirred, 200 DEG C of constant temperature is finally warming up to 10 minutes.So Afterwards, remaining HVI500SN lubricating base oils are added;Treat that temperature is cooled to 110 DEG C, circulating filtration, homogenizing, degassing obtain finished product. Assay is shown in Table 1.
In the lubricating grease that the present embodiment is obtained, on the basis of lubricating grease weight, constitute and be:Non-newtonian fluid calcium naphthenate 37.3 Weight %;The weight % of four polyureas 2.5;The weight % of lubricating base oil 53.6;The weight % of 12- hydroxy stearic acid oxygen zirconium 2.6;Boric acid oxygen zirconium 4.0 weight %.
The four polyureas molecular structural formulas contained in component are:
Embodiment 3
The present embodiment is used for the polyurea grease of calcium naphthenate zirconium base four for illustrating prepared by the present invention.
Raw material components:Naphthenate with superhigh base number calcium(Total base number is 400mgKOH/g, 30kg);HVI150BS lubricating base oils (100 DEG C of kinematic viscosity are 31mm2/ s, 20kg);N-butanol(2.8kg);Acetic acid(0.56kg);Zirconium-n-butylate(7.83k);Zr (OH)4(0.65kg);Stearic acid(1.9kg);Boric acid(2.32kg);Lauryl amine(0.88kg);Ethylenediamine(0.14kg);MDI (1.18kg);HVI500SN lubricating base oils(100 DEG C of kinematic viscosity are 11mm2/ s, 28kg).
A volume be 160L and with heating, stirring, circulation, cooling normal-pressure reaction kettle in add 30kg total base numbers The HVI150BS lubricating base oils of naphthenate with superhigh base number calcium and 20kg for 400mgKOH/g, stirring, heat to 80 DEG C, Constant temperature 10 minutes;2.8kg n-butanols are added, temperature control is stirred 10 minutes at 80 DEG C or so;It is 20 weights to add 2.8kg concentration % aqueous acetic acid is measured, is stirred 10 minutes;It is warming up to 90 DEG C, constant temperature 60 minutes, material retrogradation;Successively add the positive fourths of 7.83kg Alcohol zirconium and the Zr (OH) that solid content is 20 weight %4Suspension 3.25kg, in terms of zirconium, Zr (OH)4Mol ratio with zirconium-n-butylate is 1:5, stir 10 minutes;1.9kg stearic acid is added, is stirred 10 minutes;Add 9.28kg concentration water-soluble for 25 weight % boric acid Liquid, is stirred 10 minutes, and 120 DEG C are warming up under stirring, is kept for 30 minutes, dehydration;Add 2kg HVI500SN lubricating base oils and 1.18kgMDI, quick stirring 8 minutes, quick stirring is lower to add 0.14kg ethylenediamines, stirs 8 minutes, adds 0.88kg bays Amine, is stirred 8 minutes, and the ratio between added MDI, ethylenediamine and lauryl amine amount of material is 2:1:2,100 DEG C of constant temperature 10 minutes, most After be warming up to 230 DEG C of constant temperature 5 minutes.Then, 160 DEG C are cooled to, remaining HVI500SN lubricating base oils are added;Treat that temperature is cold But to 100 DEG C, circulating filtration, homogenizing, degassing obtain finished product.Assay is shown in Table 1.
In the lubricating grease that the present embodiment is obtained, on the basis of lubricating grease weight, constitute and be:Non-newtonian fluid calcium naphthenate 37.3 Weight %;The weight % of four polyureas 2.5;The weight % of lubricating base oil 53.7;The weight % of zirconyl stearate 2.5;The weight % of boric acid oxygen zirconium 4.0.
Embodiment 4
The present embodiment is used for the polyurea grease of calcium naphthenate zirconium base four for illustrating prepared by the present invention.
Raw material components:Overbased calcium alkyl-salicylate(Total base number is 320mgKOH/g, 30kg);HVI150BS lubricating base oils (100 DEG C of kinematic viscosity are 31mm2/ s, 25kg);DBSA(2.8kg);Acetic acid(0.56kg);Ethanol zirconium (2.21kg);Zr(OH)4(2.6kg);12- hydroxy stearic acids(2kg);Boric acid(2.32kg);Octadecylamine(1.25kg);Ethylenediamine (0.14kg);TDI(0.81kg);HVI500SN lubricating base oils(100 DEG C of kinematic viscosity are 11mm2/ s, 23kg).
Method according to embodiment 1 prepares the polyurea grease of calcium naphthenate zirconium base four, unlike, calcium naphthenate uses total Base number is 320mgKOH/g overbased calcium alkyl-salicylate;Aphthenic acids is replaced with DBSA;Use toluene di-isocyanate(TDI) (TDI)Instead of MDI;Add Zr (OH)4When be additionally added ethanol zirconium, in terms of zirconium, Zr (OH)4Mol ratio with ethanol zirconium is 1:0.5; The consumption of each composition is as above.Assay is shown in Table 1.
In the lubricating grease that the present embodiment is obtained, on the basis of lubricating grease weight, constitute and be:Non-newtonian fluid calcium naphthenate 37.3 Weight %;The weight % of four polyureas 2.5;The weight % of lubricating base oil 53.6;The weight % of 12- hydroxy stearic acid oxygen zirconium 2.6;Boric acid oxygen zirconium 4.0 weight %.
Embodiment 5
The present embodiment is used for the polyurea grease of calcium naphthenate zirconium base four for illustrating prepared by the present invention.
Raw material components:Overbased calcium alkyl-salicylate(Total base number is 360mgKOH/g, 30kg);HVI150BS lubricating base oils (100 DEG C of kinematic viscosity are 31mm2/ s, 15kg);Aphthenic acids(Total acid number is 180mgKOH/g, 2.8kg);Acetic acid(0.56kg); Zirconium-n-propylate(4.0kg);Zr(OH)4(2.0kg);12- hydroxy stearic acids(2kg);Boric acid(2.32kg);Octadecylamine (1.08kg);Ethylenediamine(0.12kg);MDI(1kg);HVI500SN lubricating base oils(100 DEG C of kinematic viscosity are 11mm2/ s, 7kg).
Method according to embodiment 1 prepares the polyurea grease of calcium naphthenate zirconium base four, unlike, calcium naphthenate uses total Base number is 360mgKOH/g overbased calcium alkyl-salicylate;Add Zr (OH)4When be additionally added zirconium-n-propylate, in terms of zirconium, Zr (OH)4With The mol ratio of zirconium-n-propylate is 1:1;The consumption of each composition is as above.Assay is shown in Table 1.
In the lubricating grease that the present embodiment is obtained, on the basis of lubricating grease weight, constitute and be:Non-newtonian fluid calcium naphthenate 52.5 Weight %;The weight % of four polyureas 3.5;The weight % of lubricating base oil 34.6;The weight % of 12- hydroxy stearic acid oxygen zirconium 3.7;Boric acid oxygen zirconium 5.7 weight %.
Embodiment 6
The present embodiment is used for the polyurea grease of calcium naphthenate zirconium base four for illustrating prepared by the present invention.
Raw material components:Naphthenate with superhigh base number calcium(Total base number is 400mgKOH/g, 30kg);HVI150BS lubricating base oils (100 DEG C of kinematic viscosity are 31mm2/ s, 25kg);Aphthenic acids(Total acid number is 180mgKOH/g, 2.8kg);Acetic acid(0.56kg); Zr(OH)4(3.9kg);12- hydroxy stearic acids(2kg);Boric acid(2.32kg);Octadecylamine(3.24kg);Ethylenediamine(0.36kg); MDI(3kg);HVI500SN lubricating base oils(100 DEG C of kinematic viscosity are 11mm2/ s, 18.6kg).
Method according to embodiment 1 prepares the polyurea grease of calcium naphthenate zirconium base four, unlike, the consumption of each composition is such as On.Assay is shown in Table 1.
In the lubricating grease that the present embodiment is obtained, on the basis of lubricating grease weight, constitute and be:Non-newtonian fluid calcium naphthenate 37.3 Weight %;The weight % of four polyureas 7.4;The weight % of lubricating base oil 48.7;The weight % of 12- hydroxy stearic acid oxygen zirconium 2.6;Boric acid oxygen zirconium 4.0 weight %.
Embodiment 7
The present embodiment is used for the polyurea grease of calcium naphthenate zirconium base four for illustrating prepared by the present invention.
Raw material components:Naphthenate with superhigh base number calcium(Total base number is 400mgKOH/g, 30kg);Poly alpha olefine synthetic oil PAO40(100 DEG C of kinematic viscosity are 40mm2/ s, 30kg);Aphthenic acids(Total acid number is 180mgKOH/g, 2.8kg);Acetic acid (0.56kg);Zr(OH)4(3.9kg);12- hydroxy stearic acids(2kg);Boric acid(2.32kg);Octadecylamine(1.08kg);Ethylenediamine (0.12kg);MDI(1kg);Poly alpha olefine synthetic oil PAO10(100 DEG C of kinematic viscosity are 11mm2/ s, 9kg);Two thio dioxanes Base trbasic zinc phosphate(2kg);Molybdenum dialkyldithiocarbamacompositions(1kg);Tungsten disulfide(2kg);Two tungsten selenides(2kg);It is right, right '- Di-iso-octyldiphenylamine(0.2kg).
Method according to embodiment 1 prepares the polyurea grease of calcium naphthenate zirconium base four, unlike, closed using poly alpha olefin Into oily PAO40(100 DEG C of kinematic viscosity are 40mm2/s)With poly alpha olefine synthetic oil PAO10(100 DEG C of kinematic viscosity are 11mm2/s) Respectively instead of HVI150BS(100 DEG C of kinematic viscosity are 31mm2/s)And HVI500SN(100 DEG C of kinematic viscosity are 11mm2/s);And And treat that temperature is cooled to 110 DEG C, 2kg two thio Acidic phosphates zinc are added, are stirred 10 minutes, 1kg dialkyl group two is added Thiocarbamic acid molybdenum, is stirred 10 minutes, adds 2kg tungsten disulfide, is stirred 10 minutes, adds 2kg two tungsten selenides, stirring 10 minutes, 0.2kg pair is added, right '-di-iso-octyldiphenylamine is stirred 10 minutes, then circulating filtration, homogenizing, degassing is obtained Finished product;The consumption of each composition is as above.Assay is shown in Table 1.
In the lubricating grease that the present embodiment is obtained, on the basis of lubricating grease weight, constitute and be:Non-newtonian fluid calcium naphthenate 38.0 Weight %;The weight % of four polyureas 2.5;The weight % of lubricating base oil 44.5;The weight % of 12- hydroxy stearic acid oxygen zirconium 2.7;Boric acid oxygen zirconium 4.1 weight %;The two thio weight % of Acidic phosphates zinc 2.3;The weight % of molybdenum dialkyldithiocarbamacompositions 1.1;Tungsten disulfide 2.3 weight %;The weight % of two tungsten selenide 2.3;It is right, right ' weight % of-di-iso-octyldiphenylamine 0.2.
Embodiment 8
The present embodiment is used for the polyurea grease of calcium naphthenate zirconium base four for illustrating prepared by the present invention.
Raw material components:Naphthenate with superhigh base number calcium(Total base number is 400mgKOH/g, 30kg);HVI150BS lubricating base oils (100 DEG C of kinematic viscosity are 31mm2/ s, 15kg);Aphthenic acids(Total acid number is 180mgKOH/g, 2.8kg);Acetic acid(0.56kg); Zr(OH)4(3.9kg);12- hydroxy stearic acids(2kg);Boric acid(2.32kg);Octadecylamine(1.08kg);Ethylenediamine(0.12kg); MDI(1kg);HVI500SN lubricating base oils(100 DEG C of kinematic viscosity are 11mm2/ s, 33kg).
Method according to embodiment 1 prepares the polyurea grease of calcium naphthenate zirconium base four, unlike, the consumption of each composition is such as On.Assay is shown in Table 1.
In the lubricating grease that the present embodiment is obtained, on the basis of lubricating grease weight, constitute and be:Non-newtonian fluid calcium naphthenate 37.3 Weight %;The weight % of four polyureas 2.5;The weight % of lubricating base oil 53.6;The weight % of 12- hydroxy stearic acid oxygen zirconium 2.6;Boric acid oxygen zirconium 4.0 weight %.
Embodiment 9
The present embodiment is used for the polyurea grease of calcium naphthenate zirconium base four for illustrating prepared by the present invention.
Raw material components:Overbased calcium alkyl-salicylate(Total base number is 360mgKOH/g, 30kg);HVI150BS lubricating base oils (100 DEG C of kinematic viscosity are 31mm2/ s, 20kg);Aphthenic acids(Total acid number is 180mgKOH/g, 2.8kg);Acetic acid(0.56kg); Zr(OH)4(6.3kg);12- hydroxy stearic acids(2kg);Boric acid(2.32kg);Phosphoric acid(1kg);Octadecylamine(1.08kg);Second two Amine(0.12kg);MDI(1kg);HVI500SN lubricating base oils(100 DEG C of kinematic viscosity are 11mm2/ s, 28kg);It is right, right '-two Di-iso-octyldiphenylamine(0.2kg).
Method according to embodiment 1 prepares the polyurea grease of calcium naphthenate zirconium base four, unlike, calcium naphthenate uses total Base number is 360mgKOH/g overbased calcium alkyl-salicylate;Add after boric acid, be additionally added phosphoric acid, then heat up dehydration again;And treat Temperature is cooled to 110 DEG C, adds 0.2kg pair, right '-di-iso-octyldiphenylamine, after stirring 10 minutes, then circulating filtration, Change, degassing obtains finished product;The consumption of each composition is as above.Assay is shown in Table 1.
In the lubricating grease that the present embodiment is obtained, on the basis of lubricating grease weight, constitute and be:Non-newtonian fluid calcium naphthenate 36.1 Weight %;The weight % of four polyureas 2.4;The weight % of lubricating base oil 52.0;The weight % of 12- hydroxy stearic acid oxygen zirconium 2.6;Boric acid oxygen zirconium 3.9 weight %;The weight % of zirconium phosphate oxygen 2.8;It is right, right ' weight % of-di-iso-octyldiphenylamine 0.2.
Embodiment 10
The present embodiment is used for the polyurea grease of calcium naphthenate zirconium base four for illustrating prepared by the present invention.
Raw material components:Overbased calcium alkyl-salicylate(Total base number is 360mgKOH/g, 30kg);HVI150BS lubricating base oils (100 DEG C of kinematic viscosity are 31mm2/ s, 15kg);Aphthenic acids(Total acid number is 180mgKOH/g, 2.8kg);Acetic acid(0.56kg); Zr(OH)4(6.6kg);12- hydroxy stearic acids(2kg);Boric acid(2.32kg);Acetic acid(2kg);Octadecylamine(1.08kg);Second two Amine(0.12kg);MDI(1kg);HVI500SN lubricating base oils(100 DEG C of kinematic viscosity are 11mm2/ s, 33kg).
Method according to embodiment 1 prepares the polyurea grease of calcium naphthenate zirconium base four, unlike, calcium naphthenate uses total Base number is 360mgKOH/g overbased calcium alkyl-salicylate;Add after boric acid, be additionally added acetic acid, then heat up dehydration again;Each composition Consumption as above.Assay is shown in Table 1.
In the lubricating grease that the present embodiment is obtained, on the basis of lubricating grease weight, constitute and be:Non-newtonian fluid calcium naphthenate 35.8 Weight %;The weight % of four polyureas 2.4;The weight % of lubricating base oil 51.4;The weight % of 12- hydroxy stearic acid oxygen zirconium 2.5;Boric acid oxygen zirconium 3.9 weight %;The weight % of zirconyl acetate 4.0.
Embodiment 11
The present embodiment is used for the polyurea grease of calcium naphthenate zirconium base four for illustrating prepared by the present invention.
Raw material components:Naphthenate with superhigh base number calcium(Total base number is 400mgKOH/g, 30kg);HVI150BS lubricating base oils (100 DEG C of kinematic viscosity are 31mm2/ s, 30kg);Aphthenic acids(Total acid number is 180mgKOH/g, 2.8kg);Acetic acid(0.56kg); Zr(OH)4(1.8kg);12- hydroxy stearic acids(2kg);Boric acid(2.32kg);Para-totuidine(0.61kg);Ethylenediamine (0.17kg);MDI(1.42kg);HVI500SN lubricating base oils(100 DEG C of kinematic viscosity are 11mm2/ s, 18kg).
Method according to embodiment 1 prepares the polyurea grease of calcium naphthenate zirconium base four, unlike, replaced with para-totuidine Octadecylamine;The consumption of each composition is as above.Assay is shown in Table 1.
In the lubricating grease that the present embodiment is obtained, on the basis of lubricating grease weight, constitute and be:Non-newtonian fluid calcium naphthenate 37.3 Weight %;The weight % of four polyureas 2.5;The weight % of lubricating base oil 53.6;The weight % of 12- hydroxy stearic acid oxygen zirconium 2.6;Boric acid oxygen zirconium 4.0 weight %.
Embodiment 12
The present embodiment is used for the polyurea grease of calcium naphthenate zirconium base four for illustrating prepared by the present invention.
Raw material components:Naphthenate with superhigh base number calcium(Total base number is 400mgKOH/g, 30kg);HVI150BS lubricating base oils (100 DEG C of kinematic viscosity are 31mm2/ s, 15kg);DBSA(2.8kg);Acetic acid(0.56kg);Zr(OH)4 (1.8kg);12- hydroxy stearic acids(2kg);Boric acid(2.32kg);Octadecylamine(1.03kg);1,6- hexamethylene diamines(0.22kg);MDI (0.95kg);HVI500SN lubricating base oils(100 DEG C of kinematic viscosity are 11mm2/ s, 33kg).
Method according to embodiment 1 prepares the polyurea grease of calcium naphthenate zirconium base four, unlike, use detergent alkylate sulphur Acid replaces aphthenic acids;Ethylenediamine is replaced with 1,6- hexamethylene diamines;The consumption of each composition is as above.Assay is shown in Table 1.
In the lubricating grease that the present embodiment is obtained, on the basis of lubricating grease weight, constitute and be:Non-newtonian fluid calcium naphthenate 37.3 Weight %;The weight % of four polyureas 2.5;The weight % of lubricating base oil 53.6;The weight % of 12- hydroxy stearic acid oxygen zirconium 2.6;Boric acid oxygen zirconium 4.0 weight %.
Embodiment 13
The present embodiment is used for the polyurea grease of calcium naphthenate zirconium base four for illustrating prepared by the present invention.
Raw material components:Naphthenate with superhigh base number calcium(Total base number is 400mgKOH/g, 30kg);HVI150BS lubricating base oils (100 DEG C of kinematic viscosity are 31mm2/ s, 30kg);Aphthenic acids(Total acid number is 180mgKOH/g, 2.8kg);Acetic acid(0.56kg); Zr(OH)4(3.9kg);12- hydroxy stearic acids(2kg);Boric acid(2.32kg);Octadecylamine(1.08kg);Ethylenediamine(0.12kg); MDI(1kg);HVI500SN lubricating base oils(100 DEG C of kinematic viscosity are 11mm2/ s, 18kg)
A volume be 160L and with heating, stirring, circulation, cooling normal-pressure reaction kettle in add 30kg total base numbers The HVI150BS lubricating base oils of naphthenate with superhigh base number calcium and 30kg for 400mgKOH/g, stirring, heat to 50 DEG C, Constant temperature 30 minutes;2.8kg aphthenic acids is added, temperature control is stirred 10 minutes at 50 DEG C or so;It is 20 weights to add 2.8kg concentration % aqueous acetic acid is measured, is stirred 10 minutes;It is warming up to 60 DEG C, constant temperature 90 minutes, material retrogradation.
In another volume be 50L and with heating, stirring, circulation, the normal-pressure reaction kettle of cooling in add 5kg HVI500SN lubricating base oils, are warming up to 100 DEG C, add the Zr (OH) that solid content is 20 weight %4Suspension 19.5kg, stirring 10 minutes;2kg12- hydroxy stearic acids are added, are stirred 10 minutes;The boric acid aqueous solution that 9.28kg concentration is 25 weight % is added, is stirred Mix 10 minutes, obtain 12- hydroxy stearic acid oxygen zirconiums and boric acid oxygen zirconium.
In the 3rd volume be 20L and with heating, stirring, circulation, the normal-pressure reaction kettle of cooling in add 2kg HVI500SN lubricating base oils and 1kg MDI, quick stirring 4 minutes, quick stirring is lower to add 0.12kg ethylenediamines, stirs 4 points Clock, adds 1.08kg octadecylamines, stirs 4 minutes, and the ratio between added MDI, ethylenediamine and octadecylamine amount of material is 2:1:2, 120 DEG C of constant temperature 20 minutes, obtains four polyureas.
The 12- hydroxy stearic acid oxygen zirconiums and boric acid oxygen zirconium of gained are all squeezed into first kettle, stirred, under stirring 110 DEG C are warming up to, is kept for 45 minutes, dehydration all squeezes into four polyureas obtained by the 3rd reactor in the kettle, and stirring is equal It is even, finally it is warming up to 200 DEG C of constant temperature 10 minutes.Then, remaining HVI500SN lubricating base oils are added;Treat that temperature is cooled to 110 DEG C, circulating filtration, homogenizing, degassing obtain finished product.Assay is shown in Table 1.
In the lubricating grease that the present embodiment is obtained, on the basis of lubricating grease weight, constitute and be:Non-newtonian fluid calcium naphthenate 37.3 Weight %;The weight % of four polyureas 2.5;The weight % of lubricating base oil 53.6;The weight % of 12- hydroxy stearic acid oxygen zirconium 2.6;Boric acid oxygen zirconium 4.0 weight %.
Embodiment 14
The present embodiment is used for the polyurea grease of calcium naphthenate zirconium base four for illustrating prepared by the present invention.
Method according to embodiment 1 prepares the polyurea grease of calcium naphthenate zirconium base four, unlike, aphthenic acids is replaced with Phenol, butyric acid is replaced with by acetic acid.Assay is shown in Table 1.
In the lubricating grease that the present embodiment is obtained, on the basis of lubricating grease weight, constitute and be:Non-newtonian fluid calcium naphthenate 37.3 Weight %;The weight % of four polyureas 2.5;The weight % of lubricating base oil 53.6;The weight % of 12- hydroxy stearic acid oxygen zirconium 2.6;Boric acid oxygen zirconium 4.0 weight %.
Embodiment 15
The present embodiment is used for the polyurea grease of calcium naphthenate zirconium base four for illustrating prepared by the present invention.
Method according to embodiment 1 prepares the polyurea grease of calcium naphthenate zirconium base four, unlike, aphthenic acids is replaced with Methyl propyl ketone, butyl ether is replaced with by aqueous acetic acid.Assay is shown in Table 1.
In the lubricating grease that the present embodiment is obtained, on the basis of lubricating grease weight, constitute and be:Non-newtonian fluid calcium naphthenate 37.3 Weight %;The weight % of four polyureas 2.5;The weight % of lubricating base oil 53.6;The weight % of 12- hydroxy stearic acid oxygen zirconium 2.6;Boric acid oxygen zirconium 4.0 weight %.
Embodiment 16
The present embodiment is used for the polyurea grease of calcium naphthenate zirconium base four for illustrating prepared by the present invention.
Method according to embodiment 5 prepares the polyurea grease of calcium naphthenate zirconium base four, unlike, at Zr (OH)4Just In the case that the total mole number of propyl alcohol zirconium is constant, Zr (OH) is adjusted4Mol ratio with zirconium-n-propylate is 1:0.1.Gained fat it is each Physicochemical property is shown in Table 1.
In the lubricating grease that the present embodiment is obtained, on the basis of lubricating grease weight, constitute and be:Non-newtonian fluid calcium naphthenate 52.5 Weight %;The weight % of four polyureas 3.5;The weight % of lubricating base oil 34.6;The weight % of 12- hydroxy stearic acid oxygen zirconium 3.7;Boric acid oxygen zirconium 5.7 weight %.
Embodiment 17
The present embodiment is used for the polyurea grease of calcium naphthenate zirconium base four for illustrating prepared by the present invention.
Method according to embodiment 5 prepares the polyurea grease of calcium naphthenate zirconium base four, unlike, at Zr (OH)4Just In the case that the total mole number of propyl alcohol zirconium is constant, Zr (OH) is adjusted4Mol ratio with zirconium-n-propylate is 1:10.Each reason of gained fat Change performance and be shown in Table 1.
In the lubricating grease that the present embodiment is obtained, on the basis of lubricating grease weight, constitute and be:Non-newtonian fluid calcium naphthenate 52.5 Weight %;The weight % of four polyureas 3.5;The weight % of lubricating base oil 34.6;The weight % of 12- hydroxy stearic acid oxygen zirconium 3.7;Boric acid oxygen zirconium 5.7 weight %.
Embodiment 18
The present embodiment is used for the polyurea grease of calcium naphthenate zirconium base four for illustrating prepared by the present invention.
Method according to embodiment 5 prepares the polyurea grease of calcium naphthenate zirconium base four, unlike, zirconium-n-propylate is replaced For equimolar Zr (OH)4.Each physicochemical property of gained fat is shown in Table 1.
In the lubricating grease that the present embodiment is obtained, on the basis of lubricating grease weight, constitute and be:Non-newtonian fluid calcium naphthenate 52.5 Weight %;The weight % of four polyureas 3.5;The weight % of lubricating base oil 34.6;The weight % of 12- hydroxy stearic acid oxygen zirconium 3.7;Boric acid oxygen zirconium 5.7 weight %.
Embodiment 19
The present embodiment is used for the polyurea grease of calcium naphthenate zirconium base four for illustrating prepared by the present invention.
Method according to embodiment 5 prepares the polyurea grease of calcium naphthenate zirconium base four, unlike, by Zr (OH)4Replace For equimolar zirconium-n-propylate.Each physicochemical property of gained fat is shown in Table 1.
In the lubricating grease that the present embodiment is obtained, on the basis of lubricating grease weight, constitute and be:Non-newtonian fluid calcium naphthenate 52.5 Weight %;The weight % of four polyureas 3.5;The weight % of lubricating base oil 34.6;The weight % of 12- hydroxy stearic acid oxygen zirconium 3.7;Boric acid oxygen zirconium 5.7 weight %.
Comparative example 1
Calcium sulfonate tetra-polyurea lubricating grease is prepared according to the method for embodiment 1, unlike, naphthenate with superhigh base number calcium is used Total base number replaces for 400mgKOH/g overbased sulfoacid calcium, Zr (OH) used4With Ca (OH)2Instead of while adjusting consumption Make each component content consistent with embodiment 1, obtained each performance data of lubricating grease finished product is shown in Table 1.
In the lubricating grease that this comparative example is obtained, on the basis of lubricating grease weight, constitute and be:The weight of non-newtonian fluid sulfoacid calcium 37.3 Measure %;The weight % of four polyureas 2.5;The weight % of lubricating base oil 53.6;The weight % of 12- hydroxy stearic acids calcium 2.6;The weight of line borate 4.0 Measure %.
Comparative example 2
Calcium sulfonate tetra-polyurea lubricating grease is prepared according to the method for embodiment 5, unlike, overbased calcium alkyl-salicylate is with always Calcium sulfonate with high base number replacement, zirconium-n-propylate used and Zr (OH) that base number is 360mgKOH/g4With Ca (OH)2Instead of simultaneously Adjustment consumption makes each component content consistent with embodiment 5, and obtained each performance data of lubricating grease finished product is shown in Table 1.
In the lubricating grease that this comparative example is obtained, on the basis of lubricating grease weight, constitute and be:The weight of non-newtonian fluid sulfoacid calcium 52.5 Measure %;The weight % of four polyureas 3.5;The weight % of lubricating base oil 34.6;The weight % of 12- hydroxy stearic acids calcium 3.7;The weight of line borate 5.7 Measure %.
Embodiment 1 is compared with comparative example 1, embodiment 5 is compared with comparative example 2, it can be seen that the present invention The polyurea grease of calcium naphthenate zirconium base four extension work cone penetration with work cone penetration difference be less than sulfoacid calcium base four gather Urea grease, water drenches number of dropouts and is less than calcium sulfonate tetra-polyurea lubricating grease, and salt spray test is better than calcium sulfonate tetra-polyurea lubricating grease, Water resistant spraying value is less than calcium sulfonate tetra-polyurea lubricating grease, and Stencil oil-dividing value is less than calcium sulfonate tetra-polyurea lubricating grease, four-ball tester Test value is more than calcium sulfonate tetra-polyurea lubricating grease, and the bearing lubrication life-span is more than calcium sulfonate tetra-polyurea lubricating grease, illustrates this hair Mechanical stability, water-resistance and the adhesiveness of the bright polyurea grease of calcium naphthenate zirconium base four, resistance to saltfog, colloid stability, Extreme pressure anti-wear, lubricating life are superior to calcium sulfonate tetra-polyurea lubricating grease.
Each lubricating grease properties of sample data of table 1
Each indication test method:Dropping point:GB/T3498;Work cone penetration and extension work cone penetration:GB/T269;Corrosion: GB/T7326;Anticorrosive property:GB/T5018;Water drenches number of dropouts:SH/T0109;Salt spray test:SH/T0081;Water resistant is sprayed:SH/ T0643;Stencil oil-dividing:SH/T0324;Tetra-ball machine test:SH/T0202;The bearing lubrication life-span:ASTM D3336.
Table 1(It is continuous)Each lubricating grease properties of sample data
Each indication test method:Dropping point:GB/T3498;Work cone penetration and extension work cone penetration:GB/T269;Corrosion: GB/T7326;Anticorrosive property:GB/T5018;Water drenches number of dropouts:SH/T0109;Salt spray test:SH/T0081;Water resistant is sprayed:SH/ T0643;Stencil oil-dividing:SH/T0324;Tetra-ball machine test:SH/T0202;The bearing lubrication life-span:ASTM D3336.
Embodiment 1 is compared with embodiment 2 and embodiment 13 respectively as can be seen that the calcium naphthenate zirconium in situ prepared The polyurea grease of base four, with more preferable mechanical stability, water-resistance and adhesiveness, colloid stability;By embodiment 1 respectively with Embodiment 14 and embodiment 15 be compared as can be seen that transforming agent be selected from DBSA, aphthenic acids, methanol, butanol, At least one of isopropanol, boric acid, acetic acid and water, the polyurea grease of calcium naphthenate zirconium base four of preparation, with more preferable machine Tool stability, water-resistance and adhesiveness, colloid stability, and with longer lubricating life;By embodiment 5 respectively with embodiment 16 and embodiment 17 be compared as can be seen that zirconium oxide and/or hydroxide and zirconium alkoxide mol ratio be 1: 0.5-5, the polyurea grease of calcium naphthenate zirconium base four of preparation, with more preferable mechanical stability, water-resistance and adhesiveness, colloid Stability, and with longer lubricating life;Embodiment 5 is compared and can seen with embodiment 18 and embodiment 19 respectively Go out, the raw material of zirconium is the oxide of zirconium and/or the mixture of hydroxide and zirconium alkoxide, and the calcium naphthenate zirconium base four of preparation is gathered Urea grease, with more preferable mechanical stability, water-resistance and adhesiveness, colloid stability, and with longer lubricating life.
It will be seen from figure 1 that lubricating grease prepared by embodiment 5 is in 873cm-1-886cm-1There is crystal form calcium carbonate feature in place Absworption peak.Meanwhile, in 3300cm-1-3323cm-1The stretching vibration absworption peak that the peak at place is-NH- in four polyureas molecules.
The polyurea grease of calcium naphthenate zirconium base four of the present invention, compared to calcium sulfonate tetra-polyurea lubricating grease, with more preferable The performance such as mechanical stability, water-resistance and adhesiveness, resistance to saltfog, colloid stability, extreme pressure anti-wear, with longer lubrication Life-span.The preparation of greases technique of the present invention is simple and environmentally-friendly, and cost is low, and product quality is stable.
The preferred embodiment of the present invention is described in detail above in association with accompanying drawing, still, the present invention is not limited to above-mentioned reality The detail in mode is applied, in the range of the technology design of the present invention, a variety of letters can be carried out to technical scheme Monotropic type, these simple variants belong to protection scope of the present invention.
It is further to note that each particular technique feature described in above-mentioned embodiment, in not lance In the case of shield, can be combined by any suitable means, in order to avoid unnecessary repetition, the present invention to it is various can The combination of energy no longer separately illustrates.
In addition, various embodiments of the present invention can be combined randomly, as long as it is without prejudice to originally The thought of invention, it should equally be considered as content disclosed in this invention.

Claims (31)

1. a kind of polyurea grease of calcium naphthenate zirconium base four, it is characterised in that on the basis of lubricating grease weight, including with the following group Point:10-70 weight % non-newtonian fluid calcium naphthenate;The zirconates of 1-10 weight % higher fatty acids;1-15 weight %'s is small The zirconates of molecule inorganic acid and/or lower fatty acid;0.5-30 weight % polyurea compound;10-80 weight % base oil, Wherein, the zirconates of the higher fatty acids is formed by higher fatty acids and component A reaction, the small molecule inorganic acid and/or The zirconates of lower fatty acid is to be formed by small molecule inorganic acid and/or lower fatty acid with component A reactions, and the component A is zirconium At least one of oxide, the hydroxide of zirconium and zirconium alkoxide, the polyurea compound is four polyurea compounds, described Non-newtonian fluid calcium naphthenate is in infrared spectrum 873cm-1-886cm-1There is crystal form calcium carbonate characteristic absorption peak in place.
2. lubricating grease according to claim 1, wherein, on the basis of lubricating grease weight, including following components:20-65 weights Measure % non-newtonian fluid calcium naphthenate;The zirconates of 2-6 weight % higher fatty acids;2-10 weight % small molecule inorganic acid And/or the zirconates of lower fatty acid;1-20 weight % four polyurea compounds;20-70 weight % base oil.
3. lubricating grease according to claim 1, wherein, the non-newtonian fluid calcium naphthenate is turned by newton body calcium naphthenate Change what is obtained, the total base number of the non-newtonian fluid calcium naphthenate is 250-450mgKOH/g.
4. lubricating grease according to claim 1 or 2, wherein, the higher fatty acids is the straight chain fatty that carbon number is 8-20 Acid or hydroxy fatty acid.
5. lubricating grease according to claim 4, wherein, the higher fatty acids be selected from laurate, palmitic acid, stearic acid, At least one of 12- hydroxy stearic acids, eicosyl carboxylic acid.
6. lubricating grease according to claim 1 or 2, wherein, the molecular weight of small molecule inorganic acid or lower fatty acid is less than Equal to 150.
7. lubricating grease according to claim 6, wherein, the small molecule inorganic acid in boric acid, phosphoric acid, sulfuric acid extremely Few one kind, the lower fatty acid is selected from least one of acetic acid, ethanedioic acid, propionic acid, malonic acid, butyric acid, succinic acid.
8. lubricating grease according to claim 1 or 2, wherein, the component A for zirconium oxide and/or hydroxide with The mixture of zirconium alkoxide, in terms of zirconium, the oxide and/or hydroxide of zirconium and the mol ratio of zirconium alkoxide are 1:0.1-10.
9. lubricating grease according to claim 8, wherein, in terms of zirconium, the oxide and/or hydroxide and zirconium alkoxide of zirconium Mol ratio be 1:0.5-5.
10. lubricating grease according to claim 1 or 2, wherein, the oxide and/or hydroxide of zirconium are selected from ZrO2、ZrO (OH)2、Zr(OH)4At least one of and their hydrate.
11. lubricating grease according to claim 1 or 2, wherein, the formula of the zirconium alkoxide is Zr (OR1)4, R1For C1- C10 alkyl.
12. lubricating grease according to claim 11, wherein, the zirconium alkoxide is selected from ethanol zirconium, zirconium-n-propylate, n-butanol At least one of zirconium, zirconium tert-butoxide and n-amyl alcohol zirconium.
13. lubricating grease according to claim 1 or 2, wherein, four polyurea compound has following structure:
Wherein, R1It is alkyl, cycloalkyl or aryl, R2It is alkylidene or arlydene, R3It is arlydene, alkylidene or cycloalkylidene.
14. lubricating grease according to claim 13, wherein, R1It is phenyl or substituted phenyl, or the alkyl that carbon number is 8-24 Or cycloalkyl;R2It is the alkylidene that phenylene or biphenylene or carbon number are 2-12;R3It is arlydene, alkylene that carbon number is 6-30 Base or cycloalkylidene.
15. lubricating grease according to claim 14, wherein, R1It is the phenyl of phenyl, C1-C3 alkyl or halogen substitution, or carbon Number is 10-18 alkyl or cycloalkyl, R2It is phenylene or biphenylene, or the alkylidene that carbon number is 2-8;R3It is selected from With-(CH2)6At least one of-.
16. the preparation method of the polyurea grease of calcium naphthenate zirconium base four in claim 1-15 described in any one, its feature It is, this method includes:By non-newtonian fluid calcium naphthenate, the zirconates of higher fatty acids, small molecule inorganic acid and/or lower aliphatic Zirconates, four polyurea compounds and the part basis oil of acid are well mixed, and in 180-230 DEG C of constant temperature refining, add surplus base oil, Necessary additive is added, finished product is obtained.
17. the preparation method of the polyurea grease of calcium naphthenate zirconium base four in claim 1-15 described in any one, its feature It is, this method includes:
(1) newton body calcium naphthenate, base oil and transforming agent are mixed, material retrogradation is treated in heating;
(2) component A is added in step (1) products therefrom, higher fatty acids and small molecule inorganic acid is added and/or rudimentary Aliphatic acid is reacted, and heat up dehydration after reaction, and the component A is the oxide of zirconium, in the hydroxide and zirconium alkoxide of zirconium At least one;
(3) base oil and diisocyanate are added in mixture obtained by step (2), diamines is then sequentially added and monoamine is carried out Reaction;
(4) mixture obtained by step (3) is warming up to 180-230 DEG C of constant temperature refining, adds base oil, add necessary addition Agent, obtains finished product.
18. method according to claim 17, wherein, it is in step (1), newton body calcium naphthenate, part basis oil is mixed Conjunction is heated to 50-80 DEG C, and the transforming agent needed for adding is reacted, after all transforming agents are added, in 60-90 DEG C of constant temperature 60-90 Minute.
19. method according to claim 17, wherein, in step (2), at 85-100 DEG C, component A is added, is added high Level aliphatic acid, is stirred 5-20 minutes, adds small molecule inorganic acid and/or lower fatty acid, is stirred 5-20 minutes, is warming up to 100- 120 DEG C of dehydrations, the component A is the oxide of zirconium and/or the mixture of hydroxide and zirconium alkoxide, in terms of zirconium, the oxygen of zirconium Compound and/or the mol ratio of hydroxide and zirconium alkoxide are 1:0.1-10.
20. method according to claim 19, wherein, in terms of zirconium, the oxide and/or hydroxide and zirconium alkoxide of zirconium Mol ratio be 1:0.5-5.
21. method according to claim 17, wherein, in step (3), basis is added in mixture obtained by step (2) Oil and diisocyanate, are stirred 2-8 minutes, add diamines, are stirred 2-8 minutes, add monoamine, are stirred 2-8 minutes, two isocyanic acids The mol ratio of ester, diamines and monoamine is 2:1:2.
22. method according to claim 17, wherein, in step (4), first in 100-120 DEG C of constant temperature 10-20 minutes, most After be warming up to 180-230 DEG C of constant temperature 5-20 minutes;Base oil is added, treats that temperature is cooled to 100-120 DEG C, adds necessary addition Agent, stirring, circulating filtration, homogenizing, degassing.
23. method according to claim 17, wherein, the newton body calcium naphthenate is petroleum naphthenic acid calcium and/or conjunction Into calcium naphthenate, the total base number of the newton body calcium naphthenate is 250-450mgKOH/g.
24. method according to claim 17, wherein, the transforming agent is selected from fatty alcohol, aliphatic acid, aliphatic ketone, fat Aldehyde, fatty amine, ether, calcium carbonate, boric acid, phosphonic acids, carbon dioxide, phenol, aromatic alcohol, aromatic amine, aphthenic acids, C8-C20 alkylbenzenes At least one of sulfonic acid and water, the addition of transforming agent are the 2-30% of newton body calcium naphthenate weight.
25. method according to claim 24, wherein, the transforming agent is selected from DBSA, aphthenic acids, first At least one of alcohol, isopropanol, butanol, boric acid, acetic acid and water, the addition of transforming agent is newton body calcium naphthenate weight 6-22%.
26. method according to claim 17, wherein, the structural formula of the monoamine is R1-NH2, wherein, R1Be phenyl, C1-C3 alkyl or the phenyl of halogen substitution, or the alkyl or cycloalkyl that carbon number is 10-18.
27. method according to claim 26, wherein, the monoamine be selected from aniline, m-chloroaniline, parachloroanilinum and/ Or the arylamine of para-totuidine, and/or the fatty amine selected from lauryl amine, tetradecy lamine, cetylamine and/or octadecylamine.
28. method according to claim 17, wherein, the structural formula of the diamines is NH2-R2-NH2, wherein, R2It is carbon number For 2-8 alkylidene, or phenylene or biphenylene.
29. method according to claim 28, wherein, the diamines is to be selected from p-phenylenediamine, o-phenylenediamine, 4,4 '-connection The aromatic amine of phenylenediamine and/or selected from ethylenediamine, propane diamine, 1,6- hexamethylene diamines straight-chain fatty amine.
30. method according to claim 17, wherein, the structure of the diisocyanate is OCN-R3- NCO, R3It is carbon number For 6-30 arlydene, alkylidene or cycloalkylidene.
31. method according to claim 30, wherein, the diisocyanate is selected from toluene di-isocyanate(TDI), diphenyl Methane diisocyanate, 1,6- hexylidene diisocyanates, dicyclohexyl methyl hydride diisocyanate and the isocyanide of an xyxylene two At least one of acid esters.
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CN102911761A (en) * 2012-10-24 2013-02-06 中国石油化工股份有限公司 High-temperature-resistant extreme pressure type lubricating grease composition and preparation method
CN103031184A (en) * 2011-09-29 2013-04-10 中国石油化工股份有限公司 Composite zirconium-based tetraurea lubrication grease and its preparation method
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CN101935578A (en) * 2010-10-11 2011-01-05 长沙众城石油化工有限责任公司 Calcium sulfonate complex grease and preparation method thereof
CN102453599A (en) * 2010-10-22 2012-05-16 中国石油化工股份有限公司 Composite calcium-sulfonate-based tetrapolyurea lubricating grease and preparation method thereof
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