CN104558800B - A kind of drainage systems and preparation method thereof - Google Patents

A kind of drainage systems and preparation method thereof Download PDF

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Publication number
CN104558800B
CN104558800B CN201410814382.1A CN201410814382A CN104558800B CN 104558800 B CN104558800 B CN 104558800B CN 201410814382 A CN201410814382 A CN 201410814382A CN 104558800 B CN104558800 B CN 104558800B
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Prior art keywords
drainage systems
preparation
systems according
raw material
vinyl acetate
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CN104558800A (en
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熊玉钦
刘振华
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TANGSHAN DONGFANG YUHONG WATERPROOF TECHNOLOGY Co Ltd
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TANGSHAN DONGFANG YUHONG WATERPROOF TECHNOLOGY Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • C08L23/0807Copolymers of ethene with unsaturated hydrocarbons only containing more than three carbon atoms
    • C08L23/0815Copolymers of ethene with aliphatic 1-olefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • C08L23/0846Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
    • C08L23/0853Vinylacetate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses a kind of drainage systems and preparation method thereof, the drainage systems are made up of the raw material including ethylene-vinyl acetate copolymer, LLDPE, antioxidant and based elastomers.The drainage systems that the present invention is provided, elastomer is included in its composition, can widen drainage systems welding window, the elastomer of variety classes and specification can also realize more preferable welding effect, so as to improve the sweat soldering performance and low temperature flexibility of product, product is constructed has quick, the effective, characteristic of energy-saving and environmental protection, it is ensured that product overall waterproof construction effect and quality, it is adaptable to the underground waterproof engineering such as various culverts, tunnel.

Description

A kind of drainage systems and preparation method thereof
Technical field
The present invention relates to a kind of drainage systems and preparation method thereof, belong to chemicals field for building.
Background technology
Drainage systems are that one kind has certain thickness homogeneous pattern sheet material impervious material, mostly colourless or white semi-transparent It is bright, mainly with polyvinyl chloride (PVC) or polyethylene (PE) as raw material, generally produced using extrusion calendaring.In plastics In the application of splash guard, usually using double slit automatic welder carry out sweat soldering realize drainage systems between overlap joint.
Current drainage systems are a kind of materials that underground waterproof engineering is commonly used.In waterproofing work field, generally It is required that drainage systems have the characteristics such as anti-permeability, certain elongation percentage, heat-resisting quantity and good intensity.PE splash guards With hard, non-flexible, the shortcoming that heat expansion and welding need to be skilled in technique, expansion is susceptible in sweat soldering construction now As causing drainage systems to deform, so as to cause anti-permeability to reduce;PVC splash guards have the shortcomings that plasticity is poor, cause material Material intensity is not high, easily causes weld strength low because intensity is bad in construction, so as to influence the waterproof effect of material.In addition, According to GB 18173.1-2012《High polymer waterproof material Part I sheet material》Requirement, the low-temperature bending temperature of waterproof material The requirement standard of degree is -35 DEG C, and under the conditions of lower temperature, conventional plastic splash guard is then unable to reach more preferable flexibility.
Therefore, this area still lack a kind of overlap joint firmly, weld strength is higher, the plastics with splendid low temperature flexibility are prevented Water plate.
The content of the invention
Firmly overlap joint, weld strength and the low problem of low temperature flexibility are difficult to solve existing drainage systems, the present invention is carried A kind of drainage systems are gone out, it has splendid low temperature flexibility and efficient sweat soldering characteristic so that product construction has Fast, effectively, the characteristic of energy-saving and environmental protection, the waterproof construction effect and quality overall so as to ensure that product, it is adaptable to various culverts The underground waterproof engineerings such as hole, tunnel.
To realize the purpose of foregoing invention, the present invention provides a kind of drainage systems, by ethylene-vinyl acetate copolymer, The raw material of LLDPE and antioxidant is made, and the raw material also includes based elastomers.
Wherein, the consumption of each raw material can according to actual needs be selected by those skilled in the art, it is preferable that in order to The optimization of its performance is realized, ethylene-vinyl acetate copolymer, LLDPE, vinyl bullet in the raw material The mass fraction of gonosome and antioxidant is constituted:
In the present invention, the ethylene-vinyl acetate copolymer can select extrusion grade resin raw material, to effectively improve plastics The cryogenic property of splash guard, pliability and sweat soldering performance.
Wherein, ethylene-vinyl acetate copolymer selects vinylacetate (VA) mass content in the range of 5%~30% Ethylene-vinyl acetate copolymer.
In the present invention, the LLDPE can select extrusion grade resin raw material, to ensure drainage systems Mechanical strength and extensibility.
Wherein, it is the LLDPE in the range of 0.5~3.0g/10min from melt index.
Wherein, the based elastomers are used to improve the sweat soldering performance and low temperature flexibility of product, can select VersifyTMSeries of elastic body, EngageTMSeries of elastic body, INFUSETMSeries of elastic body, VistamaxxTMSeries of elastic body In one or more mixture.
Preferably, based elastomers select Vistamaxx6102.
Wherein, antioxidant used can use any available antioxidant in this area, for example, can select four [methyl-β- (3,5- di-tert-butyl-hydroxy phenyl) propionic ester] pentaerythritol ester (antioxidant 1010), three [2.4- di-tert-butyl-phenyls] are sub- In phosphate (irgasfos 168), β-positive octadecanol ester (antioxidant 1076) of (3,5- di-tert-butyl-hydroxy phenyls) propionic acid One or more mixture.
Preferably, antioxidant selects antioxidant 1010.
Combined by above-mentioned special component and consumption, the drainage systems that the present invention is provided not only have good mechanical property The features such as performance that energy, splendid low temperature flexibility and ageing-resistant, resistant to chemical media corrode, while also having efficient sweat soldering Characteristic and conveniently construction application performance.
Accordingly, as another technical scheme, present invention also offers the preparation method of the drainage systems, the modeling Material splash guard is the drainage systems described in above-mentioned any one, and the preparation method comprises the steps:
(1) dispensing:Raw material is weighed respectively by component and mass fraction;
(2) batch mixing:Raw material is stirred mixing;
(3) blending extrusion;
(4) it is molded:Material after extrusion is carried out into press polish shaping;
(5) air cooling;
(6) wind.
Wherein, step (2) mixture temperature is 70 ± 10 DEG C, and the time is 10-15 minutes, is imitated with optimal batch mixing Really.
Wherein, step (3) is carried out in single screw extrusion machine, and the screw rod of single screw extrusion machine is in feeding section, melt zone, meter Amount section temperature is respectively 150 ± 10 DEG C, 160 ± 10 DEG C, 170 ± 10 DEG C.
Wherein, step (4) is carried out in three-roller calendar, three-roller calendar shaping three roll temperatures be respectively 50 ± 5 DEG C, 60±5℃、70±5℃。
The invention has the advantages that:
The drainage systems that the present invention is provided, elastomer is included in its composition, can widen drainage systems welding window, The elastomer of variety classes and specification can also realize more preferable welding effect, and the sweat soldering performance and low temperature for improving product are soft Property, relative to GB 18173.1-2012《High polymer waterproof material Part I sheet material》Requirement, the present invention provide plastics Splash guard can still have good flexibility under lower temperature (be less than -35 DEG C), make product have in work progress it is quick, have Effect, the characteristic of energy-saving and environmental protection, so as to ensure that the overall effect and quality in waterproof construction of product.
The present invention also provides a kind of preparation method of drainage systems, the drainage systems prepared using the method, not only The features such as performance with the corrosion of good mechanical property, splendid low temperature flexibility and ageing-resistant, resistant to chemical media, while also having Have efficient sweat soldering characteristic and conveniently construction application performance so that product construction have it is quick, effectively, energy-conservation, The characteristic of environmental protection, the waterproof construction effect and quality overall so as to ensure that product, it is adaptable to prevent the underground such as various culverts, tunnel Hydraulic Projects.
Specific embodiment
To make those skilled in the art more fully understand technical scheme, the tool that applicant is provided the present invention Body implementation method is described in detail, but not to the present invention composition be particularly limited to.Change, the replacement for being carried out on this basis Etc. protection scope of the present invention is belonged to, protection scope of the present invention is covered by claim and its equivalents.
Embodiment 1
A kind of drainage systems, are made up of the raw material of following mass fraction:
Wherein, vinylacetate mass content is 5%, linear low density polyethylene in ethylene-vinyl acetate copolymer used The melt index of alkene is 0.5g/10min, and based elastomers are Vistamaxx6102.
And the preparation technology of above drainage systems is comprised the following steps:
(1) dispensing:Raw material is weighed by above-mentioned mass fraction;
(2) batch mixing:It is stirred during above-mentioned raw materials are added into homogenizer, temperature is 70 ± 10 DEG C, incorporation time 15 Minute;
(3) blending extrusion:Blending extrusion is carried out using single screw extrusion machine, the screw rod of single screw extrusion machine feeding section, Melt zone, metering section temperature are respectively 150 ± 10 DEG C, 160 ± 10 DEG C, 170 ± 10 DEG C;
(4) it is molded:Material after extrusion cross draping filter filtering, melt metering pump supercharging pumping, cross T-shaped mould head into Piece, then be molded by three-roller calendar press polish, three roll temperatures of three-roller calendar shaping be respectively 50 ± 5 DEG C, 60 ± 5 DEG C, 70 ± 5 ℃;
(5) air cooling;
(6) wind.
GB 18173.1-2012 are pressed by the drainage systems prepared by the present embodiment《High polymer waterproof material first Burst material》JS2 types technical requirements are tested, and the main performance index and testing result of product are as shown in the table:
Compared with standard requirement and existing product, the drainage systems that the present invention is provided not only meet related request, and property Can excellent, effect stability.
Embodiment 2
A kind of drainage systems, are made up of the raw material of following mass fraction:
Wherein, vinylacetate mass content is 30%, linear low density polyethylene in ethylene-vinyl acetate copolymer used The melt index of alkene is 2.0g/10min, and based elastomers are Vistamaxx6102.
And the preparation technology of above drainage systems is comprised the following steps:
(1) dispensing:Raw material is weighed by above-mentioned mass fraction;
(2) batch mixing:It is stirred during above-mentioned raw materials are added into homogenizer, temperature is 70 ± 10 DEG C, incorporation time 15 Minute;
(3) blending extrusion:Blending extrusion is carried out using single screw extrusion machine, the screw rod of single screw extrusion machine feeding section, Melt zone, metering section temperature are respectively 150 ± 10 DEG C, 160 ± 10 DEG C, 170 ± 10 DEG C;
(4) it is molded:Material after extrusion cross draping filter filtering, melt metering pump supercharging pumping, cross T-shaped mould head into Piece, then be molded by three-roller calendar press polish, three roll temperatures of three-roller calendar shaping be respectively 50 ± 5 DEG C, 60 ± 5 DEG C, 70 ± 5 ℃;
(5) air cooling;
(6) wind.
GB 18173.1-2012 are pressed by the drainage systems prepared by the present embodiment《High polymer waterproof material first Burst material》JS2 types technical requirements are tested, and the main performance index and testing result of product are as shown in the table:
Compared with standard requirement and existing product, the drainage systems that the present invention is provided not only meet related request, and property Can excellent, effect stability.
Embodiment 3
A kind of drainage systems, are made up of the raw material of following mass fraction:
Wherein, vinylacetate mass content is 20%, linear low density polyethylene in ethylene-vinyl acetate copolymer used The melt index of alkene is 3.0g/10min, and based elastomers are Vistamaxx6102.
And the preparation technology of above drainage systems is comprised the following steps:
(1) dispensing:Raw material is weighed by above-mentioned mass fraction;
(2) batch mixing:It is stirred during above-mentioned raw materials are added into homogenizer, temperature is 70 ± 10 DEG C, incorporation time 10 Minute;
(3) blending extrusion:Blending extrusion is carried out using single screw extrusion machine, the screw rod of single screw extrusion machine feeding section, Melt zone, metering section temperature are respectively 150 ± 10 DEG C, 160 ± 10 DEG C, 170 ± 10 DEG C;
(4) it is molded:Material after extrusion cross draping filter filtering, melt metering pump supercharging pumping, cross T-shaped mould head into Piece, then be molded by three-roller calendar press polish, three roll temperatures of three-roller calendar shaping be respectively 50 ± 5 DEG C, 60 ± 5 DEG C, 70 ± 5 ℃;
(5) air cooling;
(6) wind.
GB 18173.1-2012 are pressed by the drainage systems prepared by the present embodiment《High polymer waterproof material first Burst material》JS2 types technical requirements are tested, and the main performance index and testing result of product are as follows:
Compared with standard requirement and existing product, the drainage systems of present invention offer property not only meet related request, and Excellent performance, effect stability.
The constituent and preparation method of the drainage systems that the present invention is provided do not produce chemical contamination, environmentally friendly, It is widely portable to the civil engineerings such as various tunnels, underground civil-engineering, city underground, water conservancy, man-made lake, refuse landfill Waterproof, seepage control.
It is understood that the embodiment of above principle being intended to be merely illustrative of the present and the exemplary implementation for using Mode, but the invention is not limited in this.For those skilled in the art, essence of the invention is not being departed from In the case of god and essence, various changes and modifications can be made therein, and these variations and modifications are also considered as protection scope of the present invention.

Claims (8)

1. a kind of drainage systems, it is characterised in that be made up of the raw material of following mass fractions:
The based elastomers use VersifyTMSeries of elastic body, EngageTMSeries of elastic body, INFUSETMSeries of elastic Body, VistamaxxTMOne or more mixture in series of elastic body.
2. drainage systems according to claim 1, it is characterised in that the ethylene-vinyl acetate copolymer is acetic acid Ethylene-vinyl acetate copolymer of the vinyl acetate mass content in the range of 5%~30%.
3. drainage systems according to claim 1, it is characterised in that the LLDPE is melt index It is the LLDPE in the range of 0.5~3.0g/10min.
4. drainage systems according to claim 1, it is characterised in that the antioxidant uses four [methyl-β-(3,5- Di-tert-butyl-hydroxy phenyl) propionic ester] pentaerythritol ester, three [2.4- di-tert-butyl-phenyls] phosphite esters, β-(3,5- bis- Tert-butyl-hydroxy phenyl) one or more mixture in the positive octadecanol ester of propionic acid.
5. a kind of preparation method of drainage systems, it is characterised in that the drainage systems are any one in claim 1-4 Drainage systems described in, the preparation method is comprised the following steps:
(1) dispensing:Raw material is weighed respectively by component and mass fraction;
(2) batch mixing:The raw material is stirred mixing;
(3) blending extrusion;
(4) it is molded:Material after extrusion is carried out into press polish shaping;
(5) air cooling;
(6) wind.
6. the preparation method of drainage systems according to claim 5, it is characterised in that
Step (2) mixture temperature is 70 ± 10 DEG C, and the time is 10~15 minutes.
7. the preparation method of drainage systems according to claim 5, it is characterised in that step (3) is in Single screw extrusion Carried out in machine, the screw rod of the single screw extrusion machine feeding section, melt zone, metering section temperature be respectively 150 ± 10 DEG C, 160±10℃、170±10℃。
8. the preparation method of drainage systems according to claim 5, it is characterised in that step (4) is in three-roller calendar In carry out, three roll temperatures of the three-roller calendar are respectively 50 ± 5 DEG C, 60 ± 5 DEG C, 70 ± 5 DEG C.
CN201410814382.1A 2014-12-23 2014-12-23 A kind of drainage systems and preparation method thereof Active CN104558800B (en)

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CN106928527A (en) * 2017-03-24 2017-07-07 北京博瑞众诚科技有限公司 A kind of fire-resistant waterproof plate and its manufacture method

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CN106273353A (en) * 2016-08-31 2017-01-04 芜湖恒耀汽车零部件有限公司 The preparation method of reverse-filling automobile exhaust pipe device splash guard
CN106246312A (en) * 2016-08-31 2016-12-21 芜湖恒耀汽车零部件有限公司 Reverse-filling automobile exhaust pipe device splash guard
CN107936335A (en) * 2017-11-01 2018-04-20 福建中意铁科新型材料有限公司 A kind of fire-retardant EVA splash guards and preparation method thereof
CN107793631A (en) * 2017-11-08 2018-03-13 铁科创恒新材料科技有限公司 A kind of LSOH anti-flaming EVA splash guards and preparation method thereof
CN108467533A (en) * 2018-04-19 2018-08-31 广东赛力克防水材料股份有限公司 A kind of exposed conveying appliance resinae polymer membranes and preparation method thereof
CN109608751A (en) * 2018-12-10 2019-04-12 福建中意铁科新型材料有限公司 A kind of exposed conveying appliance polymer membranes and preparation method thereof
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CN113388332A (en) * 2021-07-07 2021-09-14 江苏凯伦建材股份有限公司 Waterproof material and preparation method and application thereof

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