CN104557452A - Method for catalyzing one-step hydrogenolysis reaction of glycerol by using nickel-based catalyst - Google Patents

Method for catalyzing one-step hydrogenolysis reaction of glycerol by using nickel-based catalyst Download PDF

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Publication number
CN104557452A
CN104557452A CN201510000778.7A CN201510000778A CN104557452A CN 104557452 A CN104557452 A CN 104557452A CN 201510000778 A CN201510000778 A CN 201510000778A CN 104557452 A CN104557452 A CN 104557452A
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nickel
temperature
reaction
catalyst
base catalyst
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CN104557452B (en
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朱建良
杨晓瑞
姚律
梁金花
王倩倩
陈安猛
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Nanjing Tech University
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/755Nickel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts
    • B01J2523/80Constitutive chemical elements of heterogeneous catalysts of Group VIII of the Periodic Table
    • B01J2523/84Metals of the iron group
    • B01J2523/847Nickel

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

The invention relates to a method for catalyzing one-step hydrogenolysis reaction of glycerol by using a nickel-based catalyst. The catalyst is a columnar pressed nickel catalyst, the active component is non-noble metal nickel, the content of the nickel accounts for 10-50% of the total mass of the catalyst, and the carrier is gamma-Al2O3. Under the catalytic action of a nickel-based catalyst, the reaction temperature is 180-250 ℃, the concentration of the glycerol aqueous solution is 10-80%, the reaction pressure is 0.5-6 Mpa, and the space velocity of the feed liquid is 0.1-1 h-1The filling height of the catalyst is 40cm, and the glycerol is cracked into the 1, 2-propylene glycol with high selectivity.

Description

A kind of method utilizing nickel-base catalyst catalyzing glycerol one step hydrogenolysis
Technical field
The present invention relates to a kind of method utilizing nickel-base catalyst catalyzing glycerol one step hydrogenolysis, is a kind of preparation of cylindrical particle nickel-base catalyst and the application prepared in one-step glycerol hydrogenolysis in 1,2-PD thereof specifically.
Technical background
Along with the exhaustion day by day of fossil energy, biofuel is developed rapidly as a kind of novel renewable energy source, but often produce 9 kilograms of biofuel, 1 kilogram of crude glycerol by product of just having an appointment and produce, how to effectively utilize the hot issue that by-product glycerin becomes research at present.
The chemical that glycerine is converted into other high added values such as propylene glycol by high temperature hydrogenolysis can be solved the problem effectively.Propylene glycol is a kind of important industrial chemicals, has the features such as nontoxic, lower boiling and good polymerization, is widely used in and produces unsaturated polyester, urethane resin etc., be also widely used in the industries such as food, makeup, medicine.
At present, glycerine hydrogenation is prepared propylene glycol and mainly be there is following problem: 1. use noble metal catalyst, increase cost of investment, make its economic performance poor, lacks the market competitiveness.2. in catalyzer containing being detrimental to health, the metallic element of contaminate environment.3. poor catalyst stability, the life-span is short.4. High Temperature High Pressure, higher to equipment requirements, increase equipment investment cost.5. the solvent dissolving glycerine is reagent, increases Productive statistics cost.6. use tank reactor, solid-liquid is not easily separated, and the contact of reaction feed liquid and long-lasting catalytic easily causes by product to generate, and reduces the selectivity of product, and affects the work-ing life of catalyzer.7. deliberately pursue the transformation efficiency of glycerine, and have ignored the selectivity of target product.
Patent CN102424648B authorizes a kind of catalytic hydrogenolysis glycerine and prepares 1, the method of 2-propylene glycol, this method adopts still reaction, solid-liquid is not easily separated, the contact of reaction feed liquid and long-lasting catalytic easily causes by product to generate, affect the work-ing life of catalyzer, and this method reaction times is oversize, adds production cost.Patent CN12557872A discloses a kind of method of preparing propanediol through one-step glycerol hydrogenolysis, and this method adopts ethanol as solvent, and the reaction times is also relatively long, and production cost is relatively high.Patent CN102731257A discloses a kind of method that sugary compound selective prepares propylene glycol, and this method reaction pressure is relatively high, and higher to equipment requirements, operating procedure is more complicated.CN102924233A discloses a kind of method that hydrogenolysis of glycerin prepares propylene glycol, this method selects fixed-bed reactor as reaction unit, operation simply can continuous seepage, but used catalyst prepares by coprecipitation method, belong to loaded catalyst, although therefore catalytic efficiency is higher, active ingredient more easily comes off, thus affects the work-ing life of catalyzer.CN103524302A discloses the processing method that a kind of glycerine hydrogenation prepares 1,3-PD, and the required pressure of reaction is relatively low, but the reaction times is relatively long, and catalyzer have employed noble metal catalyst, adds production cost.
Summary of the invention
For above-mentioned prior art problem, the invention provides a kind of method utilizing nickel-base catalyst catalyzing glycerol one step hydrogenolysis, under the effect of this catalyzer, glycerine can efficient hydrogenolysis.
For achieving the above object, the technical scheme that the present invention takes is:
Utilize a method for nickel-base catalyst catalyzing glycerol one step hydrogenolysis, wherein said nickel-base catalyst is column wafers nickel catalyzator, and active ingredient is base metal nickel, and the content of nickel is 10 ~ 50% of catalyzer total mass, and carrier is γ-Al 2o 3;
The preparation method of described nickel-base catalyst is: the 1:1 ~ 1:4 reaction in molar ratio of the nickel nitrate aqueous solution of 0.5mol/L ~ 3mol/L and ammoniacal liquor forms NiOH precipitation, is then filtered, dries, get the NiOH after oven dry and add γ-Al 2o 3powder, both mass ratioes are 1:1 ~ 1:10, then add the pore-creating agent accounting for total mass 1% ~ 10%, after mixing, compression molding; Its high-temperature roasting is decomposed, maturing temperature is 300 ~ 800 DEG C, NiOH is made to be decomposed into NiO, finally carry out prereduction with hydrogen to NiO, hydrogen pressure is 0.1 ~ 0.2Mpa, and tail gas flow velocity is 5 ~ 10mL/min, temperature rise rate is 20 ~ 40 DEG C/h, top temperature is 150 ~ 250 DEG C, and total recovery time is 5 ~ 25h, obtains cylindrical particle nickel-base catalyst after reduction;
Under the effect of above-mentioned nickel-base catalyst, in reaction unit, the aqueous solution hydrocracking of glycerine generates 1,2-PD, and the concentration of aqueous glycerin solution is 10 ~ 80%; Temperature of reaction is 180 ~ 250 DEG C, and reactive hydrogen atmospheric pressure is 0.5 ~ 6Mpa, and feed liquid air speed is 0.1 ~ 1h -1, in reaction unit, the packing height of catalyzer is 20 ~ 50cm.
Further, described pore-creating agent comprises: one or more in nitric acid, ethanol, deionized water, methyl alcohol, toluene, talcum powder, wood powder, urea, urethane (PU), polyvinylpyrrolidone (PVP), PEG4000.
Further, the concentration of described nickel nitrate aqueous solution is preferably 1 ~ 3mol/L, and nickel nitrate aqueous solution and ammoniacal liquor are preferably 1:1 ~ 1:2 in molar ratio, described nickel hydroxide and γ-Al 2o 3the mass ratio of powder is preferably 1:1 ~ 1:5, and the quality optimization of described pore-creating agent is 1% ~ 5% of total mass.Described maturing temperature is preferably 450 ~ 650 DEG C, and the top temperature in pre-reduction is preferably 180 ~ 220 DEG C, and total recovery time is preferably 10 ~ 20h.
Further, described reaction unit is trickle bed reaction unit, and the preferred values of the mass concentration of described aqueous glycerin solution is 20% ~ 60%, and optimum value is 20% ~ 50%; The preferred values of hydrocracking temperature of reaction is 200 ~ 220 DEG C, and the preferred values of reactive hydrogen atmospheric pressure is 4 ~ 5Mpa, and the preferred values of reaction velocity is 0.1 ~ 0.3h -1.
Further, described beds packing height is 40cm.
Utilize cylindrical particle nickel catalyzator of the present invention continuous hydrogenolysis on trickle bed to prepare 1,2-PD tool to have the following advantages:
1) the present invention adopts Non oil-based route, can effectively alleviate fossil energy crisis.
2) catalyst preparation process does not use noble metal catalyst, and Financial cost is relatively low.
3) catalytic performance of catalyzer is good, more than treatment capacity large and catalyzer energy recycled half a year.
4) this technique does not produce three-waste pollution, reaches zero release, is a kind of Sustainable development route of green.
5) adopt trickle-bed reactor, operating procedure is simple, can carry out continuously large production.
6) target product selectivity is good, and quality product is high.
Embodiment
To illustrate in greater detail the present invention by embodiment below, and these embodiments do not attempt to limit the scope of the invention.
Embodiment 1:
First by water-soluble for the nickelous nitrate solution being mixed with 3mol/L, then by itself and ammoniacal liquor in molar ratio 1:1.5 react and form NiOH and precipitate, then filtered, dry for standby.Get the nickel hydroxide after oven dry and add γ-Al 2o 3powder, mass ratio is 1:1, both is mixed, and adds methyl alcohol, and mass ratio is 1% of total mass, and all substances are stirred kneading, makes it mix and carries out compression molding again.Then carry out high-temperature roasting, NiOH is decomposed, maturing temperature is 650 DEG C.Finally the catalyzer after roasting is carried out hydrogen reducing, hydrogen pressure is 0.2Mpa, and tail gas flow velocity is 10mL/min, temperature programming, temperature rise rate is 40 DEG C/h, and reduction temperature is 220 DEG C, when temperature rises to 100 DEG C of insulation 4h, 180 DEG C of insulation 4h, be incubated 2h when 220 DEG C, total recovery time is about 15h.After prereduction terminates, stop heating, maintain the hydrogen pressure of reaction system at 0.2 more than MPa, catalyzer is preserved stand-by; Or the sealing of injection deionized water is preserved stand-by during question response pipe temperature near room temperature.
The catalyzer adding above-mentioned preparation in trickle-bed reactor makes the bed packing height of catalyzer be 40cm, open hydrogen gas cylinder displaced air 6 times, reacting by heating device, control temperature 200 DEG C, pass into hydrogen and put tail gas, hydrogen pressure is 4Mpa, is that in the aqueous glycerin solution injected system of 50%, volume space velocity is 0.1h with constant flow pump by concentration -1, question response feed liquid reaches after namely air speed volume reacts 30min and samples, and carries out quantitative analysis with GC.The per pass conversion of glycerine is 83%, product 1, and the selectivity of 2 propylene glycol is 89%.
Embodiment 2:
First by water-soluble for the nickelous nitrate solution being mixed with 2mol/L, then by itself and ammoniacal liquor in molar ratio 1:1 react and form NiOH and precipitate, then filtered, dry for standby.Get the nickel hydroxide after oven dry and add γ-Al 2o 3powder, mass ratio is 1:5, both is mixed, and adds methyl alcohol, and mass ratio is 5% of total mass, and all substances are stirred kneading, makes it mix and carries out compression molding again.Then carry out high-temperature roasting, NiOH is decomposed, maturing temperature is 450 DEG C.Finally the catalyzer after roasting is carried out hydrogen reducing, hydrogen pressure is 0.1Mpa, and tail gas flow velocity is 5mL/min, temperature programming, temperature rise rate is 20 DEG C/h, and reduction temperature is 180 DEG C, when temperature rises to 100 DEG C of insulation 1h, 180 DEG C of insulation 1h, total recovery time is about 10h.After prereduction terminates, stop heating, maintain the hydrogen pressure of reaction system at 0.2 more than MPa, catalyzer is preserved stand-by; Or the sealing of injection deionized water is preserved stand-by during question response pipe temperature near room temperature.
The catalyzer adding above-mentioned preparation in trickle-bed reactor makes the bed packing height of catalyzer be 30cm, open hydrogen gas cylinder displaced air 6 times, reacting by heating device, control temperature 210 DEG C, pass into hydrogen and put tail gas, hydrogen pressure is 4.5Mpa, is that in the aqueous glycerin solution injected system of 30%, volume space velocity is 0.2h with constant flow pump by concentration -1, question response feed liquid reaches after namely air speed volume reacts 30min and samples, and carries out quantitative analysis with GC.The per pass conversion of glycerine is 88%, product 1, and the selectivity of 2 propylene glycol is 92%.
Embodiment 3:
First by water-soluble for the nickelous nitrate solution being mixed with 1mol/L, then by itself and ammoniacal liquor in molar ratio 1:2 react and form NiOH and precipitate, then filtered, dry for standby.Get the nickel hydroxide after oven dry and add γ-Al 2o 3powder, mass ratio is 1:2.5, both is mixed, and adds methyl alcohol, and mass ratio is 2.5% of total mass, and all substances are stirred kneading, makes it mix and carries out compression molding again.Then carry out high-temperature roasting, NiOH is decomposed, maturing temperature is 500 DEG C.Finally the catalyzer after roasting is carried out hydrogen reducing, hydrogen pressure is 0.15Mpa, and tail gas flow velocity is 7mL/min, temperature programming, temperature rise rate is 30 DEG C/h, and reduction temperature is 200 DEG C, when temperature rises to 100 DEG C of insulation 4h, 180 DEG C of insulation 4h, be incubated 1h when 200 DEG C, total recovery time is about 20h.After prereduction terminates, stop heating, maintain the hydrogen pressure of reaction system at 0.2 more than MPa, catalyzer is preserved stand-by; Or the sealing of injection deionized water is preserved stand-by during question response pipe temperature near room temperature.
The catalyzer adding above-mentioned preparation in trickle-bed reactor makes the bed packing height of catalyzer be 35cm, open hydrogen gas cylinder displaced air 6 times, reacting by heating device, control temperature 220 DEG C, pass into hydrogen and put tail gas, hydrogen pressure is 5Mpa, is that in the aqueous glycerin solution injected system of 20%, volume space velocity is 0.3h with constant flow pump by concentration -1, question response feed liquid reaches after namely air speed volume reacts 30min and samples, and carries out quantitative analysis with GC.The per pass conversion of glycerine is 97%, product 1, and the selectivity of 2 propylene glycol is 77%.
Embodiment 4 ~ 8
Controlling stock liquid glycerine is same concentration, and feed volume air speed is same value, and urban d evelopment is by embodiment 1, table 1 prepares 1 for concrete reaction conditions temperature and pressure to glycerine hydrogenation, the impact of 2-propylene glycol, the per pass conversion of glycerine and the selectivity of product 1,2-PD as follows.
Table 1 temperature of reaction and pressure prepare 1 to glycerine hydrogenation, the impact of 2 propylene glycol
Embodiment 9 ~ 13
Controlling stock liquid glycerine is same concentration, and reaction conditions temperature and pressure is that determined value maintenance is indefinite, urban d evelopment is by embodiment 1, table 2 prepares 1 for concrete reaction conditions feed volume air speed to glycerine hydrogenation, the impact of 2 propylene glycol, the per pass conversion of glycerine and the selectivity of product 1,2 propylene glycol as follows.
Table 2 feed volume air speed prepares 1 to glycerine hydrogenation, the impact of 2 propylene glycol
Embodiment Volume space velocity (h -1 Glycerine per pass conversion (%) 1,2 propylene glycol selectivity (%)
9 0.18 98 89
10 0.26 89 91
11 0.31 84 93
12 0.36 78 93
13 0.45 71 97
Embodiment 14 ~ 18
Control reaction conditions temperature and pressure and glycerine feed volume space velocity are that determined value keeps indefinite, urban d evelopment is by embodiment 1, table 3 prepares 1 for concrete reaction conditions glycerine feed concentration to glycerine hydrogenation, the impact of 2 propylene glycol, the per pass conversion of glycerine and the selectivity of product 1,2 propylene glycol as follows.
Table 3 glycerine feed concentration prepares 1 to glycerine hydrogenation, the impact of 2 propylene glycol
Embodiment The concentration (wt%) of glycerine Glycerine per pass conversion (%) 1,2 propylene glycol selectivity (%)
14 20 98 75
15 50 87 90
16 55 82 94
17 58 78 95
18 62 74 96

Claims (7)

1. utilize a method for nickel-base catalyst catalyzing glycerol one step hydrogenolysis, it is characterized in that:
Described nickel-base catalyst is column wafers nickel catalyzator, and active ingredient is base metal nickel, and the content of nickel is 10 ~ 50% of catalyzer total mass, and carrier is γ-Al 2o 3;
The preparation method of described nickel-base catalyst is: the 1:1 ~ 1:4 reaction in molar ratio of the nickel nitrate aqueous solution of 0.5mol/L ~ 3mol/L and ammoniacal liquor forms NiOH precipitation, is then filtered, dries, get the NiOH after oven dry and add γ-Al 2o 3powder, both mass ratioes are 1:1 ~ 1:10, then add the pore-creating agent accounting for total mass 1% ~ 10%, after mixing, compression molding; Its high-temperature roasting is decomposed, maturing temperature is 300 ~ 800 DEG C, NiOH is made to be decomposed into NiO, finally carry out prereduction with hydrogen to NiO, hydrogen pressure is 0.1 ~ 0.2Mpa, and tail gas flow velocity is 5 ~ 10mL/min, temperature rise rate is 20 ~ 40 DEG C/h, top temperature is 150 ~ 250 DEG C, and total recovery time is 5 ~ 25h, obtains cylindrical particle nickel-base catalyst after reduction;
Under the effect of above-mentioned nickel-base catalyst, in reaction unit, the aqueous solution hydrocracking of glycerine generates 1,2-PD, and the concentration of aqueous glycerin solution is 10 ~ 80%; Temperature of reaction is 180 ~ 250 DEG C, and reactive hydrogen atmospheric pressure is 0.5 ~ 6Mpa, and feed liquid air speed is 0.1 ~ 1h -1, in reaction unit, the packing height of catalyzer is 20 ~ 50cm.
2. method according to claim 1, is characterized in that: described pore-creating agent comprises: one or more in nitric acid, ethanol, deionized water, methyl alcohol, toluene, talcum powder, wood powder, urea, urethane, polyvinylpyrrolidone, PEG4000.
3. method according to claim 1, is characterized in that: the concentration of described nickel nitrate aqueous solution is 1 ~ 3mol/L, nickel nitrate aqueous solution and ammoniacal liquor 1:1 ~ 1:2 in molar ratio, described nickel hydroxide and γ-Al 2o 3the mass ratio of powder is 1:1 ~ 1:5, and the quality of described pore-creating agent is 1% ~ 5% of total mass.
4. method according to claim 1, is characterized in that: described maturing temperature is 450 ~ 650 DEG C, and the top temperature in pre-reduction is 180 ~ 220 DEG C, and total recovery time is 10 ~ 20h.
5. method according to claim 1, is characterized in that: described reaction unit is trickle bed reaction unit.
6. method according to claim 1, is characterized in that: the mass concentration of described aqueous glycerin solution is 20% ~ 50%, and the temperature of hydrocracking reaction is 200 ~ 220 DEG C, and reactive hydrogen atmospheric pressure is 4 ~ 5Mpa, and reaction velocity is 0.1 ~ 0.3h -1.
7. method according to claim 1, is characterized in that: described beds packing height is 40cm.
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