CN104556900A - Micro-expansion hydrophobic polyurethane cement mortar composition and preparation method thereof - Google Patents

Micro-expansion hydrophobic polyurethane cement mortar composition and preparation method thereof Download PDF

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Publication number
CN104556900A
CN104556900A CN201410822519.8A CN201410822519A CN104556900A CN 104556900 A CN104556900 A CN 104556900A CN 201410822519 A CN201410822519 A CN 201410822519A CN 104556900 A CN104556900 A CN 104556900A
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water
parts
hydrophobic polyurethane
polyol resin
dispersion
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CN104556900B (en
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冉千平
孙德文
万赟
杨冲
尹浩
刘玉亭
李波
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Sobute New Materials Co Ltd
Nanjing Bote Building Materials Co Ltd
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Sobute New Materials Co Ltd
Nanjing Bote Building Materials Co Ltd
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Abstract

The invention provides a micro-expansion hydrophobic polyurethane cement mortar composition which comprises the following components in parts by weight: 50-90 parts of a water hardened mortar aggregate system, 1-5 parts of water-dispersed polyol resin, 5-20 parts of water emulsified castor oil polyol resin, 5-25 parts of an isocyanate curing agent, and 5-15 parts of water. The invention further provides a preparation method of the micro-expansive hydrophobic polyurethane cement mortar composition. The micro-expansion hydrophobic polyurethane cement mortar composition is simple in preparation process, and is convenient to construct, and after curing molding, the micro-expansion hydrophobic polyurethane cement mortar composition has high micro-expansion performance and favorable hydrophobicity, and has a self compacting ability, shock resistance, wear resistance and hydrophobic and waterproof properties at the same time.

Description

A kind of microdilatancy hydrophobic polyurethane mortar compositions and preparation method thereof
Technical field
The invention belongs to building material field, particularly a kind of microdilatancy hydrophobic polyurethane mortar compositions and preparation method thereof.
Background technology
Greatly dry-shrinkage deformed with the ordinary mortar of the material compositions such as cement, sand, breeze, impermeability, splitting resistance, corrosion-resistant, be subject to great restriction in actual applications; And adopt the polymer mortar of the material modifications such as oleic series emulsion, epoxy resin, urethane to arise at the historic moment, in practical engineering application, also illustrate remarkable performance.The emulsion modified polymer mortar of oleic series has excellent water resistance, but because the intensity of ACRYLIC EMULSION own is low, the test piece intensity obtained is lower; With polymer mortar prepared by epoxy resin or water-base epoxy, the technical indicator of reinforcing mortar can be met, but due to the easy implode of epoxy in hot environment, the reasons such as low-temperature curing difficulty, its application have also been obtained restriction.Polyurethane cement, with the workability of the wear resistance of its excellence, resistance to chemical attack, high strength, performance controllability, toughness and excellence, will have wide application space in engineer applied in the future.
Chinese patent application CN103420657A discloses the polyurethane cement adopting oiliness urethane and cement matrix to be mixed with.Although the polyurethane cement that this kind of preparation method obtains has certain advantage compared with ordinary mortar, but simultaneously because the parcel of the mineral aggregates such as oiliness polyurethane material and cement is poor, the bad dispersibility of oiliness polyurethane material, easily cause reunion in the final article, final formation stress concentration, plays negative impact to the life-span of benefiting from of integrated member on the contrary.Its preparation method adopts the preparation technology of monocomponent polyurethane first to prepare monocomponent polyurethane performed polymer, and then be uniformly mixed with the aggregate such as cement, and preparation technology is more complicated comparatively speaking, poor operability.
Chinese patent application CN104177030A discloses a kind of polyurethane epoxy sand-cement slurry and preparation method thereof, adopts substep to add the way of dual-component polyurethane two components, promotes the dispersion effect of urethane two components in mortar.Although obtain certain progress, the polyurethane material of oiliness and the parcel of inorganic materials still can not well be improved.Meanwhile, macroscopically urethane in the base dispersion to a certain extent, but from microcosmic, urethane remains to be existed in shaped component with less coacervate.
Eike Kogyo K.K. discloses the aqueous polyurethane cement composition adopting polyester polyol, isocyanic ester and the aggregate containing hydraulic mortar to be formed at the patent application CN1746128B of China.The warpage that the goods adopting said composition to obtain cause due to cure shrinkage, the phenomenon of crackle are inhibited or eliminate, and tool has greatly improved.But from prolonged application, ester bond is easily explained in the alkaline environment of cement, thus loses the performance of its excellence, has certain limitation.
No. 2000-72507, Japanese Patent Laid-Open, proposes the aqueous polyurethane cement composition containing the isocyanate prepolymer composition of isocyanate group end prepolymer be obtained by reacting containing the many alcohol of hydrophobicity such as hydraulic mortar, water, aggregate, the many alcohol of castor-oil plant oils and diisocyanate cpd.The oiliness Viscotrol C that this aqueous polyurethane cement composition adopts still exists and the drawback such as the poor compatibility of aggregate materials.
Summary of the invention
Goal of the invention: in order to overcome above-mentioned the deficiencies in the prior art, the object of the invention is to a kind of microdilatancy hydrophobic polyurethane mortar compositions and preparation method thereof.
Technical scheme: a kind of microdilatancy hydrophobic polyurethane mortar compositions provided by the invention, comprise the component of following weight part: water hardening mortar aggregate system 50 ~ 90 parts, water-dispersion polyol resin 1 ~ 5 part, water can emulsified castor oil polyol resin 5 ~ 20 parts, isocyanate curing agent 5 ~ 25 parts, 5 ~ 15 parts, water.
As preferably, described water hardening mortar aggregate system is sand-cement slurry system well known in the art, and it comprises cement, sand, silica powder, silicon ash, breeze, flyash and the conven-tional adjuvants such as water reducer, hardening accelerator.
Preferred as another kind, described water-dispersion polyol resin is polyethers containing hydrophilic radical or polyester polyol, or for containing 30 ~ 100%EO (-CH 2-CH 2-O-) polyethers of segment or polyester polyol; Its functionality is 2 ~ 4, and molecular weight is 62 ~ 5000; This water-dispersion polyol resin can dissolve or self-emulsifying in water.
Preferred as another kind, described water can emulsified castor oil polyol resin be the castor oil polyhydric alcohol of hydrophilic radical modification.
As preferred further, described hydrophilic radical comprises-COOH ,-SO 3h, Hydrophilicrto polyether segment.
As another kind preferably, described isocyanate curing agent is selected from one or both in polyphenylene many methyl polyisocyanates (PAPI), liquid diphenylmethane dicyclohexylmethane diisocyanate (MDI).
Present invention also offers the preparation method of above-mentioned microdilatancy hydrophobic polyurethane mortar compositions, comprise the following steps:
(1) water-dispersion polyol resin is added to the water in 500 ~ 5000r/min high speed dispersion environment, is warmed up to 20 ~ 90 DEG C and carries out dissolving or emulsification;
(2) water being heated to 20 ~ 90 DEG C can be added in the system of step (1) by emulsified castor oil polyol resin, at 500 ~ 5000r/min emulsify at a high speed dispersion, 5 ~ 60min, obtain Pluronic polyols emulsion system;
(3) during construction, isocyanate curing agent is added in Pluronic polyols emulsion system, stirs 2 ~ 5min, then add water hardening mortar aggregate system stirring 2 ~ 10min.
Preferably, high speed dispersion whipping temp 40 ~ 70 DEG C, high speed dispersion stirring velocity 1000 ~ 3000r/min; At the bottom of the too low dispersion efficiency of temperature, the too high increase energy consumption of temperature; It is comparatively large that rotating speed crosses slow emulsified particle, and the emulsion obtained is unstable, the too fast increase equipment loss of rotating speed, easily causes system temperature rise excessive simultaneously.
Beneficial effect: microdilatancy hydrophobic polyurethane mortar compositions preparation technology provided by the invention is simple, easy construction, have after curing molding that microdilatancy performance is good, hydrophobic performance is good, also there is self compacting ability, shock resistance, wear-resisting, hydrophobic waterproof energy simultaneously.
The present invention utilizes and the urethane raw of emulsification or dispersion in water can realize dispersed in mineral aggregate of organic polymer, utilize the hydration and sclerosis of cement and polyvalent alcohol, the crosslinking curing of isocyanic ester makes product intensity good, utilize isocyanic ester and water to react to generate carbonic acid gas and make system realize microdilatancy, reach closely knit, fill and the effect of anti-shrinkage; Meanwhile, the hydrophobicity of urethane resin makes concrete sand slurry system have high hydrophobicity, reaches waterproof, rot-resistant object.
Specifically, the present invention has the following advantages compared to existing technology:
1. the present invention prepares the method for emulsion is according to the water-soluble of selection material and the emulsible characteristic of water, does not add the dispersion that namely any emulsifying agent can be realized in water by high speed dispersion;
2. the present invention adopts the isocyanate-based curing agent volatility such as polyphenylene many methyl polyisocyanates, liquid diphenylmethane dicyclohexylmethane diisocyanate and composition thereof little, and the feature of environmental protection is strong;
3. the present invention utilizes and the urethane raw of emulsification or dispersion in water can realize dispersed in mineral aggregate of organic polymer, organism concentration of local and the stress concentration phenomenon that causes is eliminated;
4. the present invention utilizes the water in emulsification system (not needing additionally to add water) to realize hydrated cementitious, utilizes the polyvalent alcohol in emulsification system and solidifying agent crosslinking curing, and two kinds of approach promote product strength;
5. the present invention utilizes isocyanic ester and water to react to generate carbonic acid gas and makes system realize microdilatancy, reaches the effect of dense packing effect and anti-shrinkage, promotes waterproof, preservative effect;
6. the mortar product that the present invention finally obtains has high hydrophobicity, and waterproof, preservative effect are more excellent;
7. the mortar that the present invention obtains has that micro-expansibility, hydrophobicity are strong, water-tight corrosion-proof and excellent in abrasion resistance, the feature that shock resistance non-deformability is strong, scumbling construction is without alice flawless, thick painting construction leakless ungauged regions (more than 1mm all can), the fields such as reinforcings, waterproof, anticorrosion, terrace that are adapted at are applied.
Accompanying drawing explanation
Fig. 1 is the mortar product microscopic appearance photo (SEM amplifies 1000 times) that embodiment 1 obtains.
Fig. 2 is urethane organic compounds distribution figure (EDS amplifies 1000 times of faces and sweeps test) in the mortar product that obtains of embodiment 1
Embodiment
Elaborate to embodiments of the invention below, the present embodiment is implemented under premised on technical solution of the present invention, give detailed embodiment and concrete operating process, but protection scope of the present invention is not limited to following embodiment.
Embodiment 1
By water-dispersion polyol resin 2 parts (PEG200, commercially available), join in 1000r/min high speed dispersion environment in 10 parts of water, be warmed up to 35 DEG C and dissolve; The water being heated to 35 DEG C can be added in dispersion system by emulsified castor oil polyol resin (Itoh Oil Mfg, H-306) 18 parts successively, continue at 1000r/min emulsify at a high speed dispersion 20min, obtained Pluronic polyols emulsion system; Add isocyanate curing agent (PAPI, Bayer 44V20) 20 parts, stir 2min, 62 parts of water hardening mortar aggregate systems (32.5 white portland cements: 0.35 ~ 0.5mm sand: 0.25 ~ ~ 0.5mm sand: 0.1 ~ 0.25mm sand=25:10:50:15) are added successively, stir 5min, the Polyurethane cement mortar obtained.
Embodiment 2
By water-dispersion two functionality polyols resin 3 parts (PEG2000, commercially available), four functionality polyols 2 parts (N403, the Zhong Mountain, Jiangsu chemical industry) join in 13 parts of water in 3000r/min high speed dispersion environment, are warmed up to 55 DEG C and dissolve; The water being heated to 55 DEG C can be added in dispersion system by emulsified castor oil polyol resin 8 parts (Itoh Oil Mfg, HF-1300) successively, continue at 2000r/min emulsify at a high speed dispersion 40min, obtained Pluronic polyols emulsion system; Add isocyanate curing agent (PAPI, Bayer 44V20) 15 parts, stir 3min, 70 parts of water hardening mortar aggregate systems (32.5 white portland cements: 0.35 ~ 0.5mm sand: 0.25 ~ ~ 0.5mm sand: 0.1 ~ 0.25mm sand=35:5:55:5) are added successively, stir 10min, the Polyurethane cement mortar obtained.
Embodiment 3
By water-dispersion polyol resin 4 parts (EO/PO=4:6, two functionality, molecular weight 2000, Nanjing Bote Building Materials Co., Ltd.), join in 5000r/min high speed dispersion environment in 7 parts of water, be warmed up to 70 DEG C and dissolve; The water being heated to 70 DEG C can be added in dispersion system by emulsified castor oil polyol resin 12 parts (Itoh Oil Mfg, HM-306) successively, continue at 5000r/min emulsify at a high speed dispersion 50min, obtained Pluronic polyols emulsion system; Add isocyanate curing agent (PAPI, ten thousand magnificent PM200) 13 parts, stir 5min, 78 parts of water hardening mortar aggregate systems (32.5 white portland cements: 0.35 ~ 0.5mm sand: 0.25 ~ ~ 0.5mm sand: 0.1 ~ 0.25mm sand=35:5:55:5) are added successively, stir 8min, the Polyurethane cement mortar obtained.
Embodiment 4
By water-dispersion polyol resin 5 parts (EO/PO=4:6, three-functionality-degree, molecular weight 3000, Nanjing Bote Building Materials Co., Ltd.), join in 3000r/min high speed dispersion environment in 13 parts of water, be warmed up to 55 DEG C and dissolve; The water being heated to 55 DEG C can be added in dispersion system by emulsified castor oil polyol resin 8 parts (Itoh Oil Mfg, H-31) successively, continue at 2000r/min emulsify at a high speed dispersion 40min, obtained Pluronic polyols emulsion system; Add isocyanate curing agent 1 (PAPI, Bayer 44V20) 10 parts and isocyanate curing agent 2 (MDI, Bayer MI50) 5 parts, stir 3min, 70 parts of water hardening mortar aggregate systems (32.5 white portland cements: 0.35 ~ 0.5mm sand: 0.25 ~ ~ 0.5mm sand: 0.1 ~ 0.25mm sand=35:5:55:5) are added successively, stir 10min, the Polyurethane cement mortar obtained.
Embodiment 5
By water-dispersion polyol resin 2 parts (PEG1000, three-functionality-degree, Nanjing Bote Building Materials Co., Ltd.), join in 1000r/min high speed dispersion environment in 10 parts of water, be warmed up to 35 DEG C and dissolve; The water being heated to 35 DEG C can be added in dispersion system by emulsified castor oil polyol resin 18 parts (Itoh Oil Mfg, HM-306) successively, continue at 1000r/min emulsify at a high speed dispersion 20min, obtained Pluronic polyols emulsion system; Add isocyanate curing agent 1 (PAPI, ten thousand magnificent PM200) 8 parts and isocyanate curing agent 2 (MDI, Bayer MI50) 12 parts, stir 2min, 62 parts of water hardening mortar aggregate systems (32.5 white portland cements: 0.35 ~ 0.5mm sand: 0.25 ~ ~ 0.5mm sand: 0.1 ~ 0.25mm sand=25:10:50:15) are added successively, stir 5min, the Polyurethane cement mortar obtained.Embodiment 6
By water-dispersion polyol resin 1 part (ethylene glycol, molecular weight 62, commercially available), join in 500r/min high speed dispersion environment in 5 parts of water, be warmed up to 40 DEG C and dissolve; The water being heated to 40 DEG C can be added in dispersion system by emulsified castor oil polyol resin (Itoh Oil Mfg, H-306) 5 parts successively, continue at 500r/min emulsify at a high speed dispersion 5min, obtained Pluronic polyols emulsion system; Add isocyanate curing agent (PAPI, Bayer 44V20) 5 parts, stir 2min, 50 parts of water hardening mortar aggregate systems (32.5 white portland cements: 0.35 ~ 0.5mm sand: 0.25 ~ ~ 0.5mm sand: 0.1 ~ 0.25mm sand=25:10:50:15) are added successively, stir 2min, the Polyurethane cement mortar obtained.
Embodiment 7
By water-dispersion polyol resin 2 parts (PEG2000, commercially available), join in 1000r/min high speed dispersion environment in 10 parts of water, be warmed up to 20 DEG C and dissolve; The water being heated to 20 DEG C can be added in dispersion system by emulsified castor oil polyol resin (Itoh Oil Mfg, H-306) 10 parts successively, continue at 2000r/min emulsify at a high speed dispersion 30min, obtained Pluronic polyols emulsion system; Add isocyanate curing agent (PAPI, Bayer 44V20) 15 parts, stir 3min, 70 parts of water hardening mortar aggregate systems (32.5 white portland cements: 0.35 ~ 0.5mm sand: 0.25 ~ ~ 0.5mm sand: 0.1 ~ 0.25mm sand=25:10:50:15) are added successively, stir 5min, the Polyurethane cement mortar obtained.
Embodiment 8
By water-dispersion polyol resin 2 parts of (PEG5000, two functionality, Nanjing Bote Building Materials Co., Ltd.), 2 parts of sulfonic group modified polyester polyols (BY3301 Beijing one hundred source Chemical Co., Ltd.), 1 part of carboxy-modified polyvalent alcohol (Baycoll DV1245, Bayer Bitterfeld GmbH) join in 15 parts of water in 1000r/min high speed dispersion environment, be warmed up to 90 DEG C and dissolve; Can emulsified castor oil polyol resin (Itoh Oil Mfg by the water being heated to 90 DEG C, H-306) 10 parts and modified castor oil polyol resin (D-290, Vertellus company of the U.S.) 10 parts add in dispersion system successively, continue at 5000r/min emulsify at a high speed dispersion 60min, obtained Pluronic polyols emulsion system; Add isocyanate curing agent (PAPI, Bayer 44V20) 25 parts, stir 5min, 90 parts of water hardening mortar aggregate systems (32.5 white portland cements: 0.35 ~ 0.5mm sand: 0.25 ~ ~ 0.5mm sand: 0.1 ~ 0.25mm sand=25:10:50:15) are added successively, stir 10min, the Polyurethane cement mortar obtained.
Comparative example 1
32.5 white portland cements 280 parts, 0.35 ~ 0.5mm quartz sand, 58,0.25 ~ ~ 0.5mm quartz sand 300 parts, 250 parts, 0.1 ~ 0.25mm quartz sand sand, ether of cellulose MKXI5000pp202 part, 400 order coarse whitings 80 parts, dispersible rubber powder RE5044N 30 parts, stir, to obtain final product.
Table 1 different embodiment mortar product performance
Note: hydrophobicity test drops on mortar specimen by water droplet, sees the expansion of water droplet on surface and rolling situation.

Claims (6)

1. a microdilatancy hydrophobic polyurethane mortar compositions, it is characterized in that: the component comprising following weight part: water hardening mortar aggregate system 50 ~ 90 parts, water-dispersion polyol resin 1 ~ 5 part, water can emulsified castor oil polyol resin 5 ~ 20 parts, isocyanate curing agent 5 ~ 25 parts, 5 ~ 15 parts, water.
2. a kind of microdilatancy hydrophobic polyurethane mortar compositions according to claim 1, it is characterized in that: described water-dispersion polyol resin is polyethers containing hydrophilic radical or polyester polyol, or be the polyethers containing 30 ~ 100%EO segment or polyester polyol; Its functionality is 2 ~ 4, and molecular weight is 62 ~ 5000.
3. a kind of microdilatancy hydrophobic polyurethane mortar compositions according to claim 1, is characterized in that: described water can emulsified castor oil polyol resin be the castor oil polyhydric alcohol of hydrophilic radical modification.
4. a kind of microdilatancy hydrophobic polyurethane mortar compositions according to claim 1, is characterized in that: described isocyanate curing agent be selected from polyphenylene many methyl polyisocyanates (PAPI), liquid diphenylmethane dicyclohexylmethane diisocyanate (MDI) one or both.
5. a preparation method for microdilatancy hydrophobic polyurethane mortar compositions, is characterized in that: comprise the following steps:
(1) water-dispersion polyol resin is added to the water in 500 ~ 5000r/min high speed dispersion environment, is warmed up to 20 ~ 90 DEG C and carries out dissolving or emulsification;
(2) water being heated to 20 ~ 90 DEG C can be added in the system of step (1) by emulsified castor oil polyol resin, at 500 ~ 5000r/min emulsify at a high speed dispersion, 5 ~ 60min, obtain Pluronic polyols emulsion system;
(3) during construction, isocyanate curing agent is added in Pluronic polyols emulsion system, stir 2 ~ 5min, then add water hardening mortar aggregate system stirring 2 ~ 10min, to obtain final product.
6. the preparation method of a kind of microdilatancy hydrophobic polyurethane mortar compositions according to claim 5, is characterized in that: whipping temp 40 ~ 70 DEG C, stirring velocity 1000 ~ 3000r/min.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105754465A (en) * 2016-03-22 2016-07-13 默利卡高分子材料(上海)有限公司 Energy-saving and environment-friendly polyurethane mortar sport floor and preparation method thereof
CN105819766A (en) * 2016-03-22 2016-08-03 默利卡高分子材料(上海)有限公司 Thin-layer polyurethane mortar terrace and preparing method thereof
CN108178606A (en) * 2017-12-12 2018-06-19 常州明华运输有限公司 A kind of high intensity mud lime is non-burning brick
CN111233406A (en) * 2020-01-20 2020-06-05 湘潭大学 High polymer-based composite material for earth and rockfill dam reinforcement and preparation method thereof

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CN102167544A (en) * 2010-12-31 2011-08-31 中国铁道科学研究院铁道建筑研究所 Polyurethane resin mortar for cement base material repairing
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105754465A (en) * 2016-03-22 2016-07-13 默利卡高分子材料(上海)有限公司 Energy-saving and environment-friendly polyurethane mortar sport floor and preparation method thereof
CN105819766A (en) * 2016-03-22 2016-08-03 默利卡高分子材料(上海)有限公司 Thin-layer polyurethane mortar terrace and preparing method thereof
CN105819766B (en) * 2016-03-22 2018-02-27 默利卡高分子材料(上海)有限公司 A kind of thin layer polyurethane cement terrace and preparation method thereof
CN105754465B (en) * 2016-03-22 2018-06-19 默利卡高分子材料(上海)有限公司 A kind of energy saving and environment friendly polyurethane cement movement terrace and preparation method thereof
CN108178606A (en) * 2017-12-12 2018-06-19 常州明华运输有限公司 A kind of high intensity mud lime is non-burning brick
CN111233406A (en) * 2020-01-20 2020-06-05 湘潭大学 High polymer-based composite material for earth and rockfill dam reinforcement and preparation method thereof

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