A kind of frock processing circular hole on inclined-plane and processing method thereof
Technical field
The present invention relates to Machining Technology field, a kind of frock processing circular hole on inclined-plane and processing method thereof.
Background technology
In the course of processing of various parts, it is often necessary to process circular hole on inclined-plane.Owing to processing contact angle the on-right angle of circular hole, drill bit and machined surface on inclined-plane, this just brings impact to the regular feed of drill bit.Prior art generally uses various clamp for machining working position carries out accommodating protection, thus improve stability when bit is holed.But, during drill bit with processing contact of incline plane, owing to being non-perpendicular contact, drill bit can produce uneven extruding and destruction to the edge of circular hole, affects the crudy of circular hole.The processing method that Chinese invention patent CN 101745662B discloses a kind of inclined hole, an end face vertical with direction of feed is first processed at machined surface, thus improve machining accuracy, but this processing mode needs to carry out workpiece single end face processing, need to use single milling machine to be processed, in order to ensure the crudy of end face, long processing time, causing the man-hour needed for processing circular hole on inclined-plane longer, working (machining) efficiency cannot improve further.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of frock processing circular hole on inclined-plane and processing method thereof, it is possible to solve the deficiencies in the prior art, improves the quality processing circular hole on inclined-plane.
For solving above-mentioned technical problem, the technical solution used in the present invention is as follows.
A kind of frock processing circular hole on inclined-plane, it is characterised in that: include,
Being fixed on the cushion block on processing inclined-plane, cushion block be arranged in parallel with processing inclined-plane with the medial surface of processing contact of incline plane, and the lateral surface of cushion block is vertically arranged, and cushion block is welded with the block of two horizontal directions with processing on the medial surface of contact of incline plane;
For the clamping device that cushion block is fixed together with processing inclined-plane;
For processing the first drill bit of circular hole, the top of the first drill bit is provided with the first tapered portion, and the sidewall of the first drill bit is provided with spiral first cutting groove;
For processing the second drill bit of circular hole, the top of the second drill bit is provided with the second tapered portion, the sidewalls vertical of the second drill bit is provided with three the second cutting grooves, the sidewall of the second drill bit is provided with spiral 3rd cutting groove, second cutting groove and the 3rd cutting groove are interconnected, and the external diameter of the second drill bit is more than the external diameter of the first drill bit.
As preferably, the thickness of described cushion block is 1:4 with the ratio of the degree of depth of made circular hole.
As preferably, the distance of said two block inner side edge is less than the external diameter of the first drill bit, and the distance of said two block outer side edges is more than the external diameter of the first drill bit, less than the external diameter of the second drill bit.
As preferably, the degree of depth of described first cutting groove is 2:9 with the ratio of the first outside diameter.
As preferably, described second cutting groove, the degree of depth of the 3rd cutting groove are 2:1:7 with the ratio of the external diameter of the second drill bit.
As preferably, the outside of described first tapered portion is provided with a lobe, and the top of lobe is provided with skewed slot, and skewed slot is 25 ° with the angle of vertical direction.
A kind of processing method using the above-mentioned frock processing circular hole on inclined-plane, comprises the following steps:
A, using milling cutter to process two shrinkage pools on processing inclined-plane, inserted by block in corresponding shrinkage pool so that cushion block closely cooperates with processing inclined-plane, then processing inclined-plane is fixed by use clamping device with cushion block;
B, use the first drill bit to drill through cushion block, processing inclined-plane gets out a groove;
C, use the groove that the second drill bit gets out in step B centered by again hole, the second drill bit gets out regulation in processing inclined-plane and requires the circular hole of the degree of depth;
D, take off clamping device, cushion block is separated with processing inclined-plane, obtain the circular hole processed on processing inclined-plane.
As preferably, in step B, first drill bit feeding rate when not in contact with processing inclined-plane is more than the feeding rate after the first bit contact processing inclined-plane.
As preferably, in step C, the second drill bit, after touching processing inclined-plane, uses feed forward and the mode that withdrawing replaces backward to feed, and each depth of cut is more than withdrawing amount.
What employing technique scheme was brought has the beneficial effects that: the present invention produces guide effect by utilizing cushion block, it is to avoid produce when drill bit and processing contact of incline plane rocks.Block is divided into twice cutting in twice boring, can also ensure that while the direction of feed of firm drill bit the second drill bit is not directly contacted with the lateral surface on processing inclined-plane, thus avoid, when the second drill bit is with processing contact of incline plane, the outward flange processing circular hole is produced extruding and destroy.First first drill bit drills through a less pit on processing inclined-plane, and then the second drill bit carries out further feed boring in the path drilled through along the first drill bit, and circular hole is made the most at last.First drill bit and the preferred parameter of the second drill bit and structure can ensure the synchronicity of twice boring procedure effectively, and the second drill bit can reduce the extruding to circular hole sidewall and top in boring working angles to be destroyed.Lobe can make the first drill bit form a groove tilted on processing inclined-plane, and this can make the second drill bit first pass through groove and the second bit contact when with processing contact of incline plane, thus reduces the extruding force that the second drill bit contacts with the outer edge of circular hole.Second drill bit uses the bore mode of piston motion type to hole, the cutting precision for circular-hole internal-wall can be improved, thus can suitably reduce feeding pressure on the premise of ensureing processing request, thus reduce second drill bit pressurization destructive power for circular hole outer edge.
Accompanying drawing explanation
Fig. 1 be the present invention a specific embodiment in cushion block with processing inclined-plane assemble after structure chart;
Fig. 2 be the present invention a specific embodiment in the structure chart of the first drill bit;
Fig. 3 is the sectional view in A-A direction in Fig. 2;
Fig. 4 be the present invention a specific embodiment in the structure chart of the second drill bit;
Fig. 5 is the sectional view in B-B direction in Fig. 4.
Fig. 6 is the structure chart of a specific embodiment Intermediate gasket of the present invention.
In figure: 1, cushion block;2, processing inclined-plane;3, block;4, clamping device;5, the first drill bit;6, the first tapered portion;7, the first cutting groove;8, the second drill bit;9, the second tapered portion;10, the second cutting groove;11, the 3rd cutting groove;12, lobe;13, skewed slot;14, pad;15, installing hole;16, triangle cutting blade;17, alignment pin.
Detailed description of the invention
With reference to Fig. 1-6, a specific embodiment of the present invention includes the cushion block 1 being fixed on processing inclined-plane 2, the medial surface that cushion block 1 contacts with processing inclined-plane 2 be arranged in parallel with processing inclined-plane 2, the lateral surface of cushion block 1 is vertically arranged, and the medial surface that cushion block 1 contacts with processing inclined-plane 2 is welded with the block 3 of two horizontal directions;For the clamping device 4 that cushion block 1 is fixed together with processing inclined-plane 2;For processing the first drill bit 5 of circular hole, the top of the first drill bit 5 is provided with the first tapered portion 6, and the sidewall of the first drill bit 5 is provided with spiral first cutting groove 7;For processing the second drill bit 8 of circular hole, the top of the second drill bit 8 is provided with the second tapered portion 9, the sidewalls vertical of the second drill bit 8 is provided with three the second cutting grooves 10, the sidewall of the second drill bit 8 is provided with spiral 3rd cutting groove 11, second cutting groove 10 is interconnected with the 3rd cutting groove 11, and the external diameter of the second drill bit 8 is more than the external diameter of the first drill bit 5.The thickness of cushion block 1 is 1:4 with the ratio of the degree of depth of made circular hole.The distance of two block 3 inner side edges is less than the external diameter of the first drill bit 5, and the distance of said two block 3 outer side edges is more than the external diameter of the first drill bit 5, less than the external diameter of the second drill bit 8.The degree of depth of the first cutting groove 7 is 2:9 with the ratio of the first drill bit 5 external diameter.The degree of depth of the second cutting groove the 10, the 3rd cutting groove 11 is 2:1:7 with the ratio of the external diameter of the second drill bit 8.The outside of the first tapered portion 6 is provided with a lobe 12, and the top of lobe 12 is provided with skewed slot 13, and skewed slot 13 is 25 ° with the angle of vertical direction.
Present invention is particularly suitable for diameter 0.75mm, with the circular hole that angle is 73 ° on processing inclined-plane.The external diameter of the first drill bit 5 is 0.55mm, and the external diameter of the second drill bit 8 is 0.75mm, and the medial wall distance of block 3 is 0.63mm, and the lateral wall distance of block 3 is 0.71mm.First tapered portion 6 is cone, and base angle is 70 °, and height is 0.6mm.The cross section of the first cutting groove 7 is hyperbolic shape, and it is x that its curve shape follows curvilinear equation2-3y2=2, the pitch of the first cutting groove 7 is 1.65mm, and the lead angle of the first cutting groove 7 is 30 °.The cross section of the 3rd cutting groove 11 is made up of two ellipses, and the curvilinear equation that two ellipse shapes are followed is respectively 5x2+2y2=7、6x2+y2=9, the pitch of the 3rd cutting groove 11 is 1.75mm, and the lead angle of the 3rd cutting groove 11 is 35 °.The outside curve in the cross section of the second tapered portion 9 is loaarithmic curve, and its curvilinear equation followed is y=ln(2x), the height of the second tapered portion 9 is 0.45mm.The width of the second cutting groove 10 is 0.95mm.
A kind of processing method using the above-mentioned frock processing circular hole on inclined-plane, comprises the following steps:
A, processing inclined-plane 2 on use milling cutter process two shrinkage pools, block 3 is inserted correspondence shrinkage pool in so that cushion block 1 with processing inclined-plane 2 closely cooperate, then use clamping device processing inclined-plane is fixed with cushion block;
B, use the first drill bit 5 to drill through cushion block 1, processing inclined-plane 2 gets out a groove;
C, use the groove that the second drill bit 8 gets out in step B centered by again hole, the second drill bit 8 gets out regulation in processing inclined-plane and requires the circular hole of the degree of depth;
D, take off clamping device 4, cushion block 1 is separated with processing inclined-plane 2, obtain the circular hole processed on processing inclined-plane 2.
Wherein, first drill bit 5 feeding rate when not in contact with processing inclined-plane 2 is 1.25mm/min, and rotating speed is 1500rad/min;First drill bit 5 feeding rate after contact processing inclined-plane 2 is 1.05mm/min, and rotating speed is 2000rad/min.Second drill bit 8 is after touching processing inclined-plane 2, and the amount of each feed is 0.25mm, and rotating speed is 2500rad/min, and the amount of each withdrawing is 0.18mm, and rotating speed is 1800rad/min.
It addition, be provided with alignment pin 17 in the second tapered portion 9, before the second drill bit 8 feed, being arranged on the second drill bit 8 by installing hole 15 by pad 14, the external diameter of pad 14 is 0.61mm.The bottom surface of pad 14 is evenly arranged with triangle cutting blade 16,.Being rotated by the second drill bit 8 band mobile gasket 14, pad can be made to vacate the unit of processing and carry out pre-cutting, this pre-cutting can reduce by second drill bit impulsive force to circular hole.
Through overtesting, the present invention can improve the flatness of the outer edge of the circular hole of processing on inclined-plane.Especially for diameter 0.75mm, with the circular hole that angle is 73 ° on processing inclined-plane, the outer edge using prior art the to be ensured flatness less than or equal to 2% can be improved to less than or equal to 0.3%.
Foregoing description is only used as the enforceable technical scheme of the present invention and proposes, not as the single restrictive condition to its technical scheme itself.