CN104550586A - Rolling and forming method for iron-based high-temperature alloy thick-walled ring forging - Google Patents
Rolling and forming method for iron-based high-temperature alloy thick-walled ring forging Download PDFInfo
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- CN104550586A CN104550586A CN201410776808.9A CN201410776808A CN104550586A CN 104550586 A CN104550586 A CN 104550586A CN 201410776808 A CN201410776808 A CN 201410776808A CN 104550586 A CN104550586 A CN 104550586A
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- heavy wall
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Abstract
The invention discloses a rolling and forming method for an iron-based high-temperature alloy thick-walled ring forging. The rolling and forming method comprises the following steps: designing an intermediate blank into a special-shaped ring blank, wherein a boss is formed at the position, close to the inner wall, of the special-shaped ring blank; calculating each size of the special-shaped ring blank according to an equivolumetric principle; designing a special mould according to the shapes and the sizes of the special-shaped ring blank; heating an iron-based high-temperature alloy rod to a deforming temperature, performing upsetting, punching and pre-rolling, and preparing the special-shaped ring blank under the action of the special mould; reheating the special-shaped ring blank to the deforming temperature, and preparing the special-shaped ring blank into a thick-walled ring forging by matching suitable rolling parameters. According to the method, the defects of grooving and folding caused during a rolling process of the thick-walled ring forging can be effectively overcome; the rolling quality of the thick-walled ring forging can be improved. The method is used for the rolling and forming of the thick-walled ring forging.
Description
Technical field
The present invention relates to a kind of roll-forming method of annular forging piece, particularly relate to the roll-forming method of iron-base superalloy heavy wall ring forging.
Background technology
The roll forming of ring refers to that wall thickness reduces, the Plastic Forming mode that internal-and external diameter increases under the effect of home roll and core roller roll-force.This forming mode is when producing heavy wall ring forging, flowing velocity near the metal material of ring inner and outer wall is higher than the flowing velocity of middle part metal material, and wall thickness is larger, difference is between the two also larger, if when adopting straight-flanked ring base roll forming, the upper surface of the heavy wall ring forging after being shaped can be caused to occur groove, namely near outer wall section and the height being greater than mid portion near the height of inner wall section.
At present, the solution of this kind of ring defect has two kinds: one to be amplify forging short transverse size usually, and then machine extra bus is except facing groove or folding method; Two be add auger roller press down speed, prevent the height near inner and outer wall both sides from increasing too fast.First method can destroy the metal streamline of forging end face, reduces the intensity of ring, and waste material.Although the height of second method inner and outer wall both sides increases obtain suppression, easily make excessive metal material flow to upper end, inner and outer wall both sides also, and overstocked formation fold herein; If that bores roller presses down excessive velocities, forging end face also can be made to occur serious temperature rise phenomenon, have a strong impact on forging quality.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of method adopting the special-shaped ring base near inwall place with boss to be configured as heavy wall ring forging, the method can avoid forging end face to occur groove or the defect such as folding, and improves performance and the stock utilization of ring.
For solving the problems of the technologies described above, the roll-forming method of iron-base superalloy heavy wall ring forging of the present invention, its technical scheme comprises the following steps:
Iron-base superalloy bar by specification blanking is heated in forge furnace the deformation temperature of 1000 DEG C ~ 1100 DEG C, jumping-up, punching, rolls into straight-flanked ring base in advance;
Straight-flanked ring base is placed on the chopping block of forcing press, then particular manufacturing craft is evenly placed on straight-flanked ring base, drive hammer to move down with the downforce of F=780KN ~ 6200KN, and straight-flanked ring base is pressed into required special-shaped ring base, wherein, the outer wall height h of special-shaped ring base
1be less than the height h of heavy wall ring forging, the inside wall height h of special-shaped ring base
2be greater than the height h of heavy wall ring forging; The boss upper surface thickness d of special-shaped ring base
2special-shaped ring base gross thickness d
10.25 ~ 0.35 times, lower surface thickness d
3be greater than or equal the gross thickness d of 0.4 times of special-shaped ring base
1;
Looping mill is loaded after special-shaped ring base being reheated to the deformation temperature of 1000 DEG C ~ 1100 DEG C, setting home roll rotating speed is 1.0rad/s, cone roller rotating speed is 0.9rad/s, after special-shaped ring base is nipped and is rolled, control radial rolling power is 480KN ~ 4200KN, axial rolling force is 340KN ~ 3800KN, drives home roll with v respectively
1=2.00mm/s ~ 4.00mm/s radial feed speed, cone roller are with v
2the axial feed velocity of=1.10mm/s ~ 2.20mm/s is rolled shaping;
When the cavity of profiled section is all full of, just reach heavy wall ring forging required size; Control cone roller and do feed motion no longer downwards, adjustment radial feed speed is 0.40mm/s and progressively reduces, and carries out school circle, shaping, be finally configured as the heavy wall ring forging of rectangle to it.
The radial feed speed v of described home roll
1with the axial feed velocity v of cone roller
2meet relation as follows:
In formula: d
1the gross thickness of special-shaped ring base, h
2for the height of special-shaped ring base inwall, d are the thickness of heavy wall ring forging, the height of h heavy wall ring forging.
The upper/lower terminal of described particular manufacturing craft devises two mold cavities that shape is identical, size is different respectively.
Described iron-base superalloy is GH907 alloy.
Compared with prior art, beneficial effect of the present invention is as follows:
The roll-forming method of iron-base superalloy heavy wall ring forging of the present invention, heavy wall ring forging is configured as by adopting the special-shaped ring base near inwall place with boss, the advantage of this special-shaped ring base is, time finish to gauge is shaped, the upper end of special-shaped ring base outer wall is an emptying state, not by External Force Acting, under the effect of roll-force, metal material can tangentially flow except part metals material, make the internal diameter of ring, external diameter increases, outside wall thickness reduces, some metal material can vertically and Radial Flow, fill the cavity of profiled section, and can not fold overstocked formation of inner and outer wall both sides upper end.And as calculated, this special-shaped ring base is rolled into heavy wall ring forging, its deflection is 30% ~ 50%, can meet deflection requirement.
This method adopts home roll with v
1=2.00mm/s ~ 4.00mm/s radial feed speed, cone roller are with v
2the feeding mode of the axial feed velocity of=1.10mm/s ~ 2.20mm/s, makes them meet formula
ensure when outside dimension reaches requirement size, profiled section is just filled complete, avoid the defect that radial feed speed and axial feed velocity do not mate and formed, as radial feed excessive velocities causes profiled section to fill the defects such as discontented, or axial feed velocity is too fast and cause occurring the defects such as folding or groove.And the radial feed speed of home roll is v
1=2.00mm/s ~ 4.00mm/s, cone roller axial feed velocity are v
2=1.10mm/s ~ 2.20mm/s can not cause temperature rise phenomenon.
Take the trade mark as the iron-base superalloy heavy wall ring forging of GH907 be example:
This heavy wall ring forging is without groove, the blemish such as folding after testing.
The room temperature tensile properties of this alloy heavy wall ring forging after testing, its tensile strength is 1150MPa ~ 1190MPa (being greater than the 1035MPa of design instructions for use), yield strength when percentage elongation is 0.2% is 825MPa ~ 905MPa (being greater than the 725MPa of design instructions for use), elongation after fracture was 13% ~ 15% (being greater than 5% of design instructions for use), and the contraction percentage of area was 11% ~ 13.5% (being greater than 7.5% of design instructions for use).
The high temperature tensile properties of this alloy heavy wall ring forging 540 DEG C time after testing, its tensile strength is 1030MPa ~ 1040MPa (being greater than the 825MPa of design instructions for use), yield strength when percentage elongation is 0.2% is 650MPa ~ 655MPa (being greater than the 585MPa of design instructions for use), elongation after fracture was 16% (being greater than 12% of design instructions for use), and the contraction percentage of area was 30% ~ 31% (being greater than 30% of design instructions for use).
The enduring quality of this alloy heavy wall ring forging after testing, this alloy forged piece test temperature be 540 DEG C, proof stress is 825MPa, the duration disconnected in 121 hours (being greater than 60 hours of design instructions for use).
Above-mentioned Physico-chemical tests result shows, the GH907 heavy wall ring forging property indices of the intermediate blank roll forming after improving is adopted all to meet the requirements, solve end face pit, the defect such as folding, and its mechanical property and structure property reach the instructions for use of heavy wall ring.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
Fig. 1 is intermediate blank die mould process schematic.
Fig. 2 is the structural representation of intermediate blank.
Fig. 3 is the structural representation of particular manufacturing craft.
Fig. 4 is the changes of section schematic diagram of intermediate blank in the operation of rolling.
Fig. 5 is heavy wall ring forging structural representation.
Detailed description of the invention
The roll-forming method implementing iron-base superalloy heavy wall ring forging of the present invention needs to provide the equipment such as forge furnace, forcing press, machine for rolling ring, manipulator.The iron-base superalloy being GH907 for China's material trademark below describes the detailed description of the invention of the method in detail:
The main chemical elements content (percentage by weight) of this alloy is: C content≤0.06%, si content 0.07% ~ 0.35%, ni content 35.0% ~ 40.0%, be Fe containing Co amount 12.0% ~ 16.0%, containing Nb+Ta amount 4.3% ~ 5.2%, containing Ti amount 1.3% ~ 1.8%, containing Cr amount≤1.00%, containing Al amount≤0.20%, containing Mn amount≤1.00%, containing Cu amount≤0.50%, containing B amount≤0.012%, containing S amount≤0.015%, P content≤0.015%, surplus.
The step of this method is as follows:
Step 1: preparation intermediate blank
GH907 alloy bar material by specification blanking is heated in forge furnace the deformation temperature of 1000 DEG C ~ 1100 DEG C, jumping-up, punching, rolls into straight-flanked ring base in advance.
Straight-flanked ring base is placed on the chopping block 300 of forcing press, then particular manufacturing craft 200 is evenly placed on straight-flanked ring base, as shown in Figure 1, drive hammer 400 to move down with the downforce of F=780KN ~ 6200KN, and straight-flanked ring base is pressed into required special-shaped ring base 100.
Size due to heavy wall ring forging 500 is known, according to equal-volume principle, special-shaped ring base 100 can be designed to structure as shown in Figure 2, wherein, and the outer wall height h of special-shaped ring base 100
1be less than the height h of heavy wall ring forging 500, the inside wall height h of special-shaped ring base 100
2be greater than the height h of heavy wall ring forging 500; The boss upper surface thickness d of special-shaped ring base 100
2special-shaped ring base 100 gross thickness d
10.25 ~ 0.35 times, lower surface thickness d
3be greater than or equal the gross thickness d of 0.4 times of special-shaped ring base 100
1.
Fig. 3 is particular manufacturing craft 200 structural representation of preparation intermediate blank 100.The upper/lower terminal of particular manufacturing craft 200 devises the mold cavity 201 and 202 that shape is identical, size is different respectively, for the heavy wall ring forging of rolling different size.
Step 2: finish to gauge is shaped
Looping mill is loaded after special-shaped ring base 100 being reheated to the deformation temperature of 1000 DEG C ~ 1100 DEG C, setting home roll rotating speed is 1.0rad/s, cone roller rotating speed is 0.9rad/s, after special-shaped ring base 100 is nipped and is rolled, control radial rolling power is 480KN ~ 4200KN, axial rolling force is 340KN ~ 3800KN, drives home roll with v respectively
1=2.00mm/s ~ 4.00mm/s radial feed speed, cone roller are with v
2the axial feed velocity of=1.10mm/s ~ 2.20mm/s is rolled shaping, wherein, and the radial feed speed v of home roll
1with the axial feed velocity v of cone roller
2meet relation as follows:
In formula: d
1the gross thickness of special-shaped ring base, h
2for the height of special-shaped ring base inwall, d are the thickness of heavy wall ring forging, the height of h heavy wall ring forging.
Under the cooperation of home roll and core roller, special-shaped ring base 100 is as being in together in a semienclosed die cavity, special-shaped ring base 100 is an emptying state near the upper surface at outer wall place, not by External Force Acting, in the operation of rolling, special-shaped ring base 100 radial rolling power and be applied to boss upper end, inwall place the effect of axial rolling force under, except part metals material can tangentially flow, make the internal diameter of ring, external diameter increases, outside wall thickness reduces, some metal material can vertically and Radial Flow, fill the cavity of profiled section, its filling process as shown in Figure 4.
Step 3: school circle, shaping
When the cavity of profiled section is all full of, just reach heavy wall ring forging 500 required size; Control cone roller and do feed motion no longer downwards, adjustment radial feed speed is 0.40mm/s and progressively reduces, and carries out school circle, shaping, be finally configured as the heavy wall ring forging 500 of rectangle, as shown in Figure 5 to it.
Adopt the GH907 alloy heavy wall ring forging of said method roll forming, its ratio of height to thickness is between 0.5 ~ 1.2.
Claims (5)
1. a roll-forming method for iron-base superalloy heavy wall ring forging, is characterized in that, comprises the following steps:
Iron-base superalloy bar by specification blanking is heated in forge furnace the deformation temperature of 1000 DEG C ~ 1100 DEG C, jumping-up, punching, rolls into straight-flanked ring base in advance;
Straight-flanked ring base is placed on the chopping block of forcing press, then particular manufacturing craft is evenly placed on straight-flanked ring base, drive hammer to move down with the downforce of F=780KN ~ 6200KN, and straight-flanked ring base is pressed into required special-shaped ring base, wherein, the outer wall height h of special-shaped ring base
1be less than the height h of heavy wall ring forging, the inside wall height h of special-shaped ring base
2be greater than the height h of heavy wall ring forging; The boss upper surface thickness d of special-shaped ring base
2special-shaped ring base gross thickness d
10.25 ~ 0.35 times, lower surface thickness d
3be greater than or equal the gross thickness d of 0.4 times of special-shaped ring base
1;
Looping mill is loaded after special-shaped ring base being reheated to the deformation temperature of 1000 DEG C ~ 1100 DEG C, setting home roll rotating speed is 1.0rad/s, cone roller rotating speed is 0.9rad/s, after special-shaped ring base is nipped and is rolled, control radial rolling power is 480KN ~ 4200KN, axial rolling force is 340KN ~ 3800KN, drives home roll with v respectively
1=2.00mm/s ~ 4.00mm/s radial feed speed, cone roller are with v
2the axial feed velocity of=1.10mm/s ~ 2.20mm/s is rolled shaping;
When the cavity of profiled section is all full of, just reach heavy wall ring forging required size; Control cone roller and do feed motion no longer downwards, adjustment radial feed speed is 0.40mm/s and progressively reduces, and carries out school circle, shaping, be finally configured as the heavy wall ring forging of rectangle to it.
2. the roll-forming method of iron-base superalloy heavy wall ring forging according to claim 1, is characterized in that, described iron-base superalloy is GH907 alloy.
3. the roll-forming method of iron-base superalloy heavy wall ring forging according to claim 1 and 2, is characterized in that, the radial feed speed v of described home roll
1with the axial feed velocity v of cone roller
2meet relation as follows:
In formula: d
1the gross thickness of special-shaped ring base, h
2for the height of special-shaped ring base inwall, d are the thickness of heavy wall ring forging, the height of h heavy wall ring forging.
4. the roll-forming method of iron-base superalloy heavy wall ring forging according to claim 1 and 2, is characterized in that, the upper/lower terminal of described particular manufacturing craft devises two mold cavities that shape is identical, size is different respectively.
5. the roll-forming method of iron-base superalloy heavy wall ring forging according to claim 1 and 2, is characterized in that, the ratio of height to thickness of described heavy wall ring forging is between 0.5 ~ 1.2.
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| CN201410776808.9A CN104550586A (en) | 2014-12-15 | 2014-12-15 | Rolling and forming method for iron-based high-temperature alloy thick-walled ring forging |
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|---|---|---|---|
| CN201410776808.9A CN104550586A (en) | 2014-12-15 | 2014-12-15 | Rolling and forming method for iron-based high-temperature alloy thick-walled ring forging |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499448A (en) * | 2015-12-02 | 2016-04-20 | 贵州安大航空锻造有限责任公司 | Molding method for multistep large profiled ring made of iron-based high-temperature alloy |
| CN111254274A (en) * | 2020-02-27 | 2020-06-09 | 无锡派克新材料科技股份有限公司 | Grain refinement method for ferrite superalloy ring piece |
| CN112355208A (en) * | 2020-09-30 | 2021-02-12 | 贵州安大航空锻造有限责任公司 | Near-net rolling forming method of GH907 special-shaped ring forging |
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|---|---|---|---|---|
| DE19525868A1 (en) * | 1995-05-30 | 1996-12-05 | Thyssen Industrie | Process for producing ring-shaped workpieces made of metal with a profiled cross section and rolling mill for carrying them out |
| CN101279346A (en) * | 2008-04-23 | 2008-10-08 | 贵州安大航空锻造有限责任公司 | Method for rolling and shaping nickel-based high-temperature alloy special-shaped ring forging |
| CN103691854A (en) * | 2013-12-16 | 2014-04-02 | 贵州安大航空锻造有限责任公司 | Method for rolling cobalt-based high-temperature alloy rectangular ring blank into special-shaped thin-walled ring component |
| CN104148550A (en) * | 2013-12-16 | 2014-11-19 | 贵州安大航空锻造有限责任公司 | Method for rolling iron-based high temperature alloy rectangular ring blank to form special-shaped thin wall ring piece |
-
2014
- 2014-12-15 CN CN201410776808.9A patent/CN104550586A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19525868A1 (en) * | 1995-05-30 | 1996-12-05 | Thyssen Industrie | Process for producing ring-shaped workpieces made of metal with a profiled cross section and rolling mill for carrying them out |
| CN101279346A (en) * | 2008-04-23 | 2008-10-08 | 贵州安大航空锻造有限责任公司 | Method for rolling and shaping nickel-based high-temperature alloy special-shaped ring forging |
| CN103691854A (en) * | 2013-12-16 | 2014-04-02 | 贵州安大航空锻造有限责任公司 | Method for rolling cobalt-based high-temperature alloy rectangular ring blank into special-shaped thin-walled ring component |
| CN104148550A (en) * | 2013-12-16 | 2014-11-19 | 贵州安大航空锻造有限责任公司 | Method for rolling iron-based high temperature alloy rectangular ring blank to form special-shaped thin wall ring piece |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499448A (en) * | 2015-12-02 | 2016-04-20 | 贵州安大航空锻造有限责任公司 | Molding method for multistep large profiled ring made of iron-based high-temperature alloy |
| CN111254274A (en) * | 2020-02-27 | 2020-06-09 | 无锡派克新材料科技股份有限公司 | Grain refinement method for ferrite superalloy ring piece |
| CN112355208A (en) * | 2020-09-30 | 2021-02-12 | 贵州安大航空锻造有限责任公司 | Near-net rolling forming method of GH907 special-shaped ring forging |
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Application publication date: 20150429 |