The equal channel angular cold-extrusion shaping device of magnesium alloy materials
Technical field
Magnesium alloy materials, through Equal-channel Angular Pressing process, can improve the performance of its material.The present invention is a kind of device that magnesium alloy materials carries out Equal-channel Angular Pressing process.Belong to a kind of mechanical device in material science research and development field.
Background technology
Magnesium alloy produces comparatively ideal engineering material as modern industry, widely uses in recent years.But the Patterns for Close-Packed Hexagonal Crystal structure of magnesium alloy causes its plastic deformation ability poor, is difficult to make product shaping, seriously limits its application.Its subject matter how to improve the plastic deformation ability of magnesium alloy.Process foundry goods by traditional magnesium alloy molded modes such as casting, die casting or rolling, extruding, forgings and can not solve this difficult problem, die casting easily forms micro-pore, and rolling has blemish, and crimp drag is large.
Facts have proved, crystal grain thinning is crucial part, adopts the technology of equal channel angular that it can be made grain refinement effectively by multi-pass extrusion process, thus improves the mechanical performance of magnesium alloy materials.
The mould of this purposes, the sample of some development for many years.Traditional isogonism turning technology mould also exists various problem, mainly: mold heated temperature, does not reach desirable numerical value, and temperature controls not reach due precision; After completing an extrusion process, be difficult to draw off blank from mould, i.e. unloading difficulties; Mould strength is not enough, and mould parts is fragile; Die life is too short; Maintenance load is large.In order to improve above-mentioned defect, devise this mould, thus accelerate the progress of this type of scientific research and the progress of this type of scientific research materials industrialization.
Summary of the invention
The defect such as the object of the invention is to improve that work pieces process machinery performance in traditional handicraft is low, temperature controls not steady, difficult discharging, thering is provided the device that a kind of Equal-channel Angular Pressing being adapted to magnesium alloy materials is shaped, is a kind of mould coordinating special hydraulic press to use.This special hydraulic press is the two oil cylinder hydraulic machines needing design according to Mould Machining, and the longitudinal oil cylinder locking of vertical direction, the horizontal oil cylinder of horizontal direction extrudes, and conventional hydraulic machine cannot reach this two-way effect.Magnesium alloy materials through this die treatment can obtain excellent mechanical performance.
The equal channel angular cold-extrusion shaping device of magnesium alloy materials provided by the invention is a set of extrusion die, is made up of six parts: cope match-plate pattern, lower bolster, upper water-cooling plate, lower water-cooling plate, extruding punch and temperature electric control system.Mould structure is see Fig. 1.
The part that cope match-plate pattern contacts with lower bolster mainly plane, the lower surface of cope match-plate pattern is installed with bolt and unloads material strip, unloads material strip and is fixed by bolts in the plane of patrix bottom.
Groove through before and after having in the middle of lower bolster upper surface, groove internal fixtion is provided with core rod bar, core rod bar and groove while form equal channel angular cold extrusion work die cavity, core rod bar and the another side of groove are formed and the straight trough unloading material strip and coordinate fixing on cope match-plate pattern, core rod bar can have loosening, so that discharging of trace.
Cope match-plate pattern and lower bolster are equipped with two shop bolts respectively.
Cope match-plate pattern and lower bolster close the square Equal-channel Angular Pressing die cavity of rear formation, utilize the thrust of hydraulic press cylinder to form enough clamp forces, make cope match-plate pattern, lower bolster tight closure, and do not produce loosening in extrusion process.Extruding convex portions advances from extruding die cavity side direction.
When cope match-plate pattern and lower bolster close, unload material strip and be positioned at the straight trough formed between core rod bar side and groove, during mold work, the huge extruding force of die cavity acts on core rod bar, now unload the another side that material strip transfers the pressure to counterdie groove, core rod bar can be made to have enough bearing capacitys.Extrusion process terminates, and after cope match-plate pattern and lower bolster separate, unloads material strip and rises with cope match-plate pattern, and core rod bar can have small loosening, and blank is then easy to take out.
The effect of upper water-cooling plate and lower water-cooling plate prevents the heat diffusion of heating mould on forcing press, affects the safety of forcing press.
Be provided with one group of (many) cooling water channel in upper water-cooling plate and lower water-cooling plate, cooling water passes through from cooling water channel, can efficiently radiates heat cooling.
One group of heat insulating strip is housed between upper water-cooling plate and cope match-plate pattern, and the effect of heat insulating strip reduces upper contact area between water-cooling plate and cope match-plate pattern, reduces the transmission of heat, also have the intensity of cope match-plate pattern bearing hydraulic clamp force simultaneously.Heat insulating strip is made up of the rectangle and circle shape part of different length.Between heat insulating strip, fill resistant to elevated temperatures insulation material, insulation can be had and strengthen heat insulation effect.Equally one group of heat insulating strip is also housed between lower water-cooling plate and lower bolster, there is identical structure and effect.
Heat during mold work, owing to there being the effect of heat insulating strip and insulation material, so only some heat is delivered in upper and lower water-cooling plate.There is the effect of cool but water in upper and lower water-cooling plate, make hydraulic press protected, be unlikely to overheated.
Extruding convex portions by extruding punch, convex mould base, convex mould pad, punch substrate form; punch via hole is had in the middle of convex mould base; convex mould base is sleeved on extruding punch; and with bolt, convex mould base and convex mould pad and punch substrate are fixed together, make extruding punch concordant with the Equal-channel Angular Pressing die cavity on lower bolster.Punch via hole in convex mould base and extruding punch between have enough gaps to adjust punch position, to aim at extruding die cavity better.The guiding of extruding punch is used mould extruding die cavity and is carried out motion guide.If the square inner bore in convex mould base and extruding punch between there is no enough gaps, when extruding the axis of movement of punch and the axis of die cavity there is deviation, extruding punch is along the axial-movement of die cavity, the effect of side force can be subject to and cause fractureing of extruding punch, deviation is larger, and the probability that fractures is larger.
Temperature electric control system, is made up of three parts: one, the temperature sensor installed in mould: its two, be contained in one group of electric heater in upper and lower template; Its three, transistor intelligent control module is housed in distribution box, can automatically controls set temperature.Temperature electric control system, during for carrying out squeeze job mould and blank heating to specified temperature, and make temperature stabilization control in the numerical value of setting.
The present invention successfully designs a kind of Equal-channel Angular Pressing building mortion for magnesium alloy materials.This device is a kind of mould coordinating special hydraulic press to use.
advantage of the present invention and good effect:
1, solve demoulding difficult problem, unload material strip structure owing to present invention employs, be in and can loosen state when forming the core rod bar discharging of die cavity, during discharging, pressing materials can take out easily.
2, lower bolster is overall structure except cavity portion, so mould is at the good strength of powerful extruding force effect bed die.
3, extrude between punch and convex mould base and have enough gaps, led by mold cavity so extrude punch in extrusion process, effectively prevent the phenomenon that extruding punch fractures.
4, adopt heat insulating strip, block structure between upper and lower template and upper and lower heat sink, decrease thermal loss.Can ensure that mould can be elevated to specified temperature.
5, have employed electronic automatic temp controller, adopt the technology of controllable silicon Intelligent sliding phase control temperature, compare with the on-off switch circuit usually adopted, temperature controlled precision is significantly improved.
Accompanying drawing explanation
Fig. 1 be magnesium alloy materials equal channel angular cold-extrusion shaping device schematic diagram (13 core rod bars in figure, clearer in order to what express, be drawn as transparent form; Do not draw in figure and be filled with resistant to elevated temperatures insulation material);
Fig. 2 is the equal channel angular cold-extrusion shaping device assembling schematic diagram of magnesium alloy materials;
Fig. 3 is the left view of Fig. 2;
Fig. 4 is the top view (cooling water channel is ignored) of Fig. 2;
Fig. 5 is the sectional view in the A-A cross section in Fig. 2;
The reference hydraulic press schematic diagram that Fig. 6 building mortion of the present invention is suitable for;
Fig. 7 is the top view of Fig. 6;
In figure, 1. go up water-cooling plate, 2. cope match-plate pattern, 3. extrude punch, 4. temperature electric control system, 5. lower bolster, 6. descend water-cooling plate, 7. cooling water channel, 8. heat insulating strip, 9. unload material strip, 10. punch substrate, 11. convex mould pads, 12. convex mould bases, 13. core rod bars, 14. pins, 15. temperature sensors, 16. pagoda water swivels, 17. electric heaters, 18. Mode-locking oil cylinders, 19. top shoes, 20. vertical guide rail assemblies, 21. upper connecting rod beams, 22. left longerons, 23. circle pull bars, 24. mould pad blocks, 25. moulds, 26. sills, 27. horizontal guide rail assemblies, 28. right vertical beams, 29. extrusion oil cylinders, 30. supports.
detailed description of the invention:
As shown in Figure 1, the equal channel angular cold-extrusion shaping device of magnesium alloy materials provided by the invention is a set of extrusion die, is made up of six parts: cope match-plate pattern 2, lower bolster 5, upper water-cooling plate 1, lower water-cooling plate 6, extruding convex portions, temperature electric control system 4.
The part mainly plane that cope match-plate pattern 1 contacts with lower bolster 5, the lower surface of cope match-plate pattern is installed with bolt and unloads material strip 9.Groove through before and after having in the middle of lower bolster upper surface, groove internal fixtion is provided with core rod bar 13, core rod bar and groove while form equal channel angular cold extrusion work die cavity, core rod bar and the another side of groove are formed and the straight trough unloading material strip and coordinate fixing on cope match-plate pattern, core rod bar can have loosening of trace, so that discharging, see Fig. 4.Cope match-plate pattern and lower bolster are equipped with two shop bolts 14 respectively.
Be provided with one group of cooling water channel 7 in upper water-cooling plate 1 and lower water-cooling plate 6, cooling water channel external port is shown in Fig. 5 by pagoda water swivel 16() be communicated with cooling water source, cooling water passes through from cooling water channel, can lower the temperature by efficiently radiates heat;
One group of heat insulating strip 8 is housed between upper water-cooling plate and cope match-plate pattern and between lower water-cooling plate and lower bolster, and heat insulating strip is made up of the rectangle and circle shape part of different length; Be filled with resistant to elevated temperatures insulation material between described heat insulating strip, there is insulation and strengthen heat insulation effect.
Extruding convex portions by extruding punch 3, convex mould base 12, convex mould pad 11, punch substrate 10 form; punch via hole is had in the middle of convex mould base; convex mould base is sleeved on extruding punch; and convex mould base and convex mould pad and punch substrate are fixed together with bolt, and extruding punch and the concordant (see figure 2) of Equal-channel Angular Pressing die cavity on lower bolster.Punch via hole in convex mould base and extruding punch between have enough gaps to adjust punch position.
Temperature electric control system, is made up of three parts: one, the temperature sensor 15 installed in mould: its two, be contained in one group of electric heater 17 in upper and lower template; Its three, transistor intelligent control module is housed in distribution box, can automatically controls set temperature.Temperature electric control system, during for carrying out squeeze job mould and blank heating to specified temperature, and make temperature stabilization control in the numerical value of setting.
Equal channel angular cold-extrusion shaping device for magnesium alloy materials provided by the invention, be arranged on two oil cylinder hydraulic forcing press and use, because conventional press locking effect is not strong, spy devises this proprietary hydraulic press.This press structure as shown in Figure 6 and Figure 7, this forcing press has vertical and horizontal direction two pressure systems respectively, the pressure system of vertical direction, part of the upper die is driven to produce mould assembling action, the hydraulic pressure clamp force of 1500KN can be produced, the pressure system of horizontal direction, drives the action of extruding punch, can produce the extruding thrust that 500KN drives extruding punch.
Extrusion forming device of the present invention is arranged on forcing press.The top shoe 19 of hydraulic press, sill 26, left longeron 22 are all equipped with mould pad block 24, and the T-shaped screw of mould pad block is fixed on the top shoe 19 of hydraulic press, sill 26, left longeron 22.The part of the lower die of mould, is screwed on the mould pad block of sill 26, and its left surface is screwed on the mould pad block of left longeron 22.The part of the upper die of mould is screwed on the mould pad block of top shoe 19, and its left surface and left longeron 22 die backing plate keep in touch, and slidably, but do not fix.During installation, the pin being arranged on the part of the upper die of mould and the part of the lower die of mould should be able to steadily folding, unloads material strip and also must steadily reliably contact during matched moulds.The T-shaped screw thread of extruding convex portions is fixed on cross sliding clock, and extruding punch 3 is placed in die cavity, extrudes punch only side-to-side movement in die cavity, and do not depart from die cavity in the overall process of mold work.Owing to having enough gaps between extruding punch 3 and convex mould base 12, make extruding punch 3 and convex mould base 12 be in quick condition, and do not affect and effectively transmit extruding force.
Connect cooling water, make cooling water by the upper and lower heat sink of mould.
Start hydraulic press, part of the upper die is upwards mentioned, the side-to-side movement of extruding punch puts in place, leaves the space inserting blank, blank is put into die cavity.
Start hydraulic press, make mould upper and lower to closed, open heating function, preheated mold and blank.When reaching predetermined temperature, then be incubated a period of time, make the working portion homogeneous temperature of mould.Start hydraulic press, make upper and lower mould tight closure, and make Vertical Cylinders reach rated pressure.When temperature and locked mode pressure all reach predetermined value, start extrusion oil cylinder, extrude by the extrusion speed of setting, now note the stroke observing extruding punch.When reaching predetermined stroke, squeeze job completes, and opens Vertical Cylinders and opens upper and lower mould, and the backhaul of extruding punch, take out workpiece, then one-stop operation completes.