CN104550296A - Magnesium alloy material equal channel angular cold extrusion molding device - Google Patents

Magnesium alloy material equal channel angular cold extrusion molding device Download PDF

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Publication number
CN104550296A
CN104550296A CN201410666760.6A CN201410666760A CN104550296A CN 104550296 A CN104550296 A CN 104550296A CN 201410666760 A CN201410666760 A CN 201410666760A CN 104550296 A CN104550296 A CN 104550296A
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China
Prior art keywords
mold
extruding
plate
punch
water
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Granted
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CN201410666760.6A
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Chinese (zh)
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CN104550296B (en
Inventor
李慧
刘德宝
付丽
陈锡栋
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Tianjin University of Technology
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Tianjin University of Technology
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C25/00Profiling tools for metal extruding
    • B21C25/02Dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C23/00Extruding metal; Impact extrusion
    • B21C23/21Presses specially adapted for extruding metal
    • B21C23/211Press driving devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C29/00Cooling or heating work or parts of the extrusion press; Gas treatment of work
    • B21C29/04Cooling or heating of press heads, dies or mandrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C31/00Control devices, e.g. for regulating the pressing speed or temperature of metal; Measuring devices, e.g. for temperature of metal, combined with or specially adapted for use in connection with extrusion presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C35/00Removing work or waste from extruding presses; Drawing-off extruded work; Cleaning dies, ducts, containers, or mandrels
    • B21C35/02Removing or drawing-off work
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/06Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of magnesium or alloys based thereon

Abstract

The invention relates to a magnesium alloy material equal channel angular cold extrusion molding device. The cold extrusion molding device is an extruding mold and is composed of an upper mold plate, a lower mold plate, an upper water-cooling heat-dissipating plate, a lower water-cooling heat-dissipating plate, an extrusion male mold part and a temperature electrical control part, wherein an unloading strip is arranged on the lower surface of the upper mold plate, a groove is formed in the middle of the upper surface of the lower mold plate in a front-back penetrating manner, a mold core strip is fixedly arranged in the groove, the mold core strip and one edge of the groove form an extruding working cavity, the mold core strip and the other edge of the groove form a straight groove matched with the unloading strip on the upper mold plate, the mold core strip can be slightly loosened so as to enable the unloading to be convenient, the extrusion male mold part is laterally pushed from the extruding cavity, and the upper mold plate and the lower mold plate are provided with the upper water-cooling heat-dissipating plate and the lower water-cooling heat-dissipating plate by heat insulation strips respectively. The magnesium alloy material equal channel angular cold extrusion molding device can be used for overcoming the demolding difficulty, an enough gap is left between an extrusion male mold and a male mold base, the extrusion male mold is guided by the mold cavity, and the extrusion male mold is effectively prevented from breakage.

Description

The equal channel angular cold-extrusion shaping device of magnesium alloy materials
Technical field
Magnesium alloy materials, through Equal-channel Angular Pressing process, can improve the performance of its material.The present invention is a kind of device that magnesium alloy materials carries out Equal-channel Angular Pressing process.Belong to a kind of mechanical device in material science research and development field.
Background technology
Magnesium alloy produces comparatively ideal engineering material as modern industry, widely uses in recent years.But the Patterns for Close-Packed Hexagonal Crystal structure of magnesium alloy causes its plastic deformation ability poor, is difficult to make product shaping, seriously limits its application.Its subject matter how to improve the plastic deformation ability of magnesium alloy.Process foundry goods by traditional magnesium alloy molded modes such as casting, die casting or rolling, extruding, forgings and can not solve this difficult problem, die casting easily forms micro-pore, and rolling has blemish, and crimp drag is large.
Facts have proved, crystal grain thinning is crucial part, adopts the technology of equal channel angular that it can be made grain refinement effectively by multi-pass extrusion process, thus improves the mechanical performance of magnesium alloy materials.
The mould of this purposes, the sample of some development for many years.Traditional isogonism turning technology mould also exists various problem, mainly: mold heated temperature, does not reach desirable numerical value, and temperature controls not reach due precision; After completing an extrusion process, be difficult to draw off blank from mould, i.e. unloading difficulties; Mould strength is not enough, and mould parts is fragile; Die life is too short; Maintenance load is large.In order to improve above-mentioned defect, devise this mould, thus accelerate the progress of this type of scientific research and the progress of this type of scientific research materials industrialization.
Summary of the invention
The defect such as the object of the invention is to improve that work pieces process machinery performance in traditional handicraft is low, temperature controls not steady, difficult discharging, thering is provided the device that a kind of Equal-channel Angular Pressing being adapted to magnesium alloy materials is shaped, is a kind of mould coordinating special hydraulic press to use.This special hydraulic press is the two oil cylinder hydraulic machines needing design according to Mould Machining, and the longitudinal oil cylinder locking of vertical direction, the horizontal oil cylinder of horizontal direction extrudes, and conventional hydraulic machine cannot reach this two-way effect.Magnesium alloy materials through this die treatment can obtain excellent mechanical performance.
The equal channel angular cold-extrusion shaping device of magnesium alloy materials provided by the invention is a set of extrusion die, is made up of six parts: cope match-plate pattern, lower bolster, upper water-cooling plate, lower water-cooling plate, extruding punch and temperature electric control system.Mould structure is see Fig. 1.
The part that cope match-plate pattern contacts with lower bolster mainly plane, the lower surface of cope match-plate pattern is installed with bolt and unloads material strip, unloads material strip and is fixed by bolts in the plane of patrix bottom.
Groove through before and after having in the middle of lower bolster upper surface, groove internal fixtion is provided with core rod bar, core rod bar and groove while form equal channel angular cold extrusion work die cavity, core rod bar and the another side of groove are formed and the straight trough unloading material strip and coordinate fixing on cope match-plate pattern, core rod bar can have loosening, so that discharging of trace.
Cope match-plate pattern and lower bolster are equipped with two shop bolts respectively.
Cope match-plate pattern and lower bolster close the square Equal-channel Angular Pressing die cavity of rear formation, utilize the thrust of hydraulic press cylinder to form enough clamp forces, make cope match-plate pattern, lower bolster tight closure, and do not produce loosening in extrusion process.Extruding convex portions advances from extruding die cavity side direction.
When cope match-plate pattern and lower bolster close, unload material strip and be positioned at the straight trough formed between core rod bar side and groove, during mold work, the huge extruding force of die cavity acts on core rod bar, now unload the another side that material strip transfers the pressure to counterdie groove, core rod bar can be made to have enough bearing capacitys.Extrusion process terminates, and after cope match-plate pattern and lower bolster separate, unloads material strip and rises with cope match-plate pattern, and core rod bar can have small loosening, and blank is then easy to take out.
The effect of upper water-cooling plate and lower water-cooling plate prevents the heat diffusion of heating mould on forcing press, affects the safety of forcing press.
Be provided with one group of (many) cooling water channel in upper water-cooling plate and lower water-cooling plate, cooling water passes through from cooling water channel, can efficiently radiates heat cooling.
One group of heat insulating strip is housed between upper water-cooling plate and cope match-plate pattern, and the effect of heat insulating strip reduces upper contact area between water-cooling plate and cope match-plate pattern, reduces the transmission of heat, also have the intensity of cope match-plate pattern bearing hydraulic clamp force simultaneously.Heat insulating strip is made up of the rectangle and circle shape part of different length.Between heat insulating strip, fill resistant to elevated temperatures insulation material, insulation can be had and strengthen heat insulation effect.Equally one group of heat insulating strip is also housed between lower water-cooling plate and lower bolster, there is identical structure and effect.
Heat during mold work, owing to there being the effect of heat insulating strip and insulation material, so only some heat is delivered in upper and lower water-cooling plate.There is the effect of cool but water in upper and lower water-cooling plate, make hydraulic press protected, be unlikely to overheated.
Extruding convex portions by extruding punch, convex mould base, convex mould pad, punch substrate form; punch via hole is had in the middle of convex mould base; convex mould base is sleeved on extruding punch; and with bolt, convex mould base and convex mould pad and punch substrate are fixed together, make extruding punch concordant with the Equal-channel Angular Pressing die cavity on lower bolster.Punch via hole in convex mould base and extruding punch between have enough gaps to adjust punch position, to aim at extruding die cavity better.The guiding of extruding punch is used mould extruding die cavity and is carried out motion guide.If the square inner bore in convex mould base and extruding punch between there is no enough gaps, when extruding the axis of movement of punch and the axis of die cavity there is deviation, extruding punch is along the axial-movement of die cavity, the effect of side force can be subject to and cause fractureing of extruding punch, deviation is larger, and the probability that fractures is larger.
Temperature electric control system, is made up of three parts: one, the temperature sensor installed in mould: its two, be contained in one group of electric heater in upper and lower template; Its three, transistor intelligent control module is housed in distribution box, can automatically controls set temperature.Temperature electric control system, during for carrying out squeeze job mould and blank heating to specified temperature, and make temperature stabilization control in the numerical value of setting.
The present invention successfully designs a kind of Equal-channel Angular Pressing building mortion for magnesium alloy materials.This device is a kind of mould coordinating special hydraulic press to use.
advantage of the present invention and good effect:
1, solve demoulding difficult problem, unload material strip structure owing to present invention employs, be in and can loosen state when forming the core rod bar discharging of die cavity, during discharging, pressing materials can take out easily.
2, lower bolster is overall structure except cavity portion, so mould is at the good strength of powerful extruding force effect bed die.
3, extrude between punch and convex mould base and have enough gaps, led by mold cavity so extrude punch in extrusion process, effectively prevent the phenomenon that extruding punch fractures.
4, adopt heat insulating strip, block structure between upper and lower template and upper and lower heat sink, decrease thermal loss.Can ensure that mould can be elevated to specified temperature.
5, have employed electronic automatic temp controller, adopt the technology of controllable silicon Intelligent sliding phase control temperature, compare with the on-off switch circuit usually adopted, temperature controlled precision is significantly improved.
Accompanying drawing explanation
Fig. 1 be magnesium alloy materials equal channel angular cold-extrusion shaping device schematic diagram (13 core rod bars in figure, clearer in order to what express, be drawn as transparent form; Do not draw in figure and be filled with resistant to elevated temperatures insulation material);
Fig. 2 is the equal channel angular cold-extrusion shaping device assembling schematic diagram of magnesium alloy materials;
Fig. 3 is the left view of Fig. 2;
Fig. 4 is the top view (cooling water channel is ignored) of Fig. 2;
Fig. 5 is the sectional view in the A-A cross section in Fig. 2;
The reference hydraulic press schematic diagram that Fig. 6 building mortion of the present invention is suitable for;
Fig. 7 is the top view of Fig. 6;
In figure, 1. go up water-cooling plate, 2. cope match-plate pattern, 3. extrude punch, 4. temperature electric control system, 5. lower bolster, 6. descend water-cooling plate, 7. cooling water channel, 8. heat insulating strip, 9. unload material strip, 10. punch substrate, 11. convex mould pads, 12. convex mould bases, 13. core rod bars, 14. pins, 15. temperature sensors, 16. pagoda water swivels, 17. electric heaters, 18. Mode-locking oil cylinders, 19. top shoes, 20. vertical guide rail assemblies, 21. upper connecting rod beams, 22. left longerons, 23. circle pull bars, 24. mould pad blocks, 25. moulds, 26. sills, 27. horizontal guide rail assemblies, 28. right vertical beams, 29. extrusion oil cylinders, 30. supports.
detailed description of the invention:
As shown in Figure 1, the equal channel angular cold-extrusion shaping device of magnesium alloy materials provided by the invention is a set of extrusion die, is made up of six parts: cope match-plate pattern 2, lower bolster 5, upper water-cooling plate 1, lower water-cooling plate 6, extruding convex portions, temperature electric control system 4.
The part mainly plane that cope match-plate pattern 1 contacts with lower bolster 5, the lower surface of cope match-plate pattern is installed with bolt and unloads material strip 9.Groove through before and after having in the middle of lower bolster upper surface, groove internal fixtion is provided with core rod bar 13, core rod bar and groove while form equal channel angular cold extrusion work die cavity, core rod bar and the another side of groove are formed and the straight trough unloading material strip and coordinate fixing on cope match-plate pattern, core rod bar can have loosening of trace, so that discharging, see Fig. 4.Cope match-plate pattern and lower bolster are equipped with two shop bolts 14 respectively.
Be provided with one group of cooling water channel 7 in upper water-cooling plate 1 and lower water-cooling plate 6, cooling water channel external port is shown in Fig. 5 by pagoda water swivel 16() be communicated with cooling water source, cooling water passes through from cooling water channel, can lower the temperature by efficiently radiates heat;
One group of heat insulating strip 8 is housed between upper water-cooling plate and cope match-plate pattern and between lower water-cooling plate and lower bolster, and heat insulating strip is made up of the rectangle and circle shape part of different length; Be filled with resistant to elevated temperatures insulation material between described heat insulating strip, there is insulation and strengthen heat insulation effect.
Extruding convex portions by extruding punch 3, convex mould base 12, convex mould pad 11, punch substrate 10 form; punch via hole is had in the middle of convex mould base; convex mould base is sleeved on extruding punch; and convex mould base and convex mould pad and punch substrate are fixed together with bolt, and extruding punch and the concordant (see figure 2) of Equal-channel Angular Pressing die cavity on lower bolster.Punch via hole in convex mould base and extruding punch between have enough gaps to adjust punch position.
Temperature electric control system, is made up of three parts: one, the temperature sensor 15 installed in mould: its two, be contained in one group of electric heater 17 in upper and lower template; Its three, transistor intelligent control module is housed in distribution box, can automatically controls set temperature.Temperature electric control system, during for carrying out squeeze job mould and blank heating to specified temperature, and make temperature stabilization control in the numerical value of setting.
Equal channel angular cold-extrusion shaping device for magnesium alloy materials provided by the invention, be arranged on two oil cylinder hydraulic forcing press and use, because conventional press locking effect is not strong, spy devises this proprietary hydraulic press.This press structure as shown in Figure 6 and Figure 7, this forcing press has vertical and horizontal direction two pressure systems respectively, the pressure system of vertical direction, part of the upper die is driven to produce mould assembling action, the hydraulic pressure clamp force of 1500KN can be produced, the pressure system of horizontal direction, drives the action of extruding punch, can produce the extruding thrust that 500KN drives extruding punch.
Extrusion forming device of the present invention is arranged on forcing press.The top shoe 19 of hydraulic press, sill 26, left longeron 22 are all equipped with mould pad block 24, and the T-shaped screw of mould pad block is fixed on the top shoe 19 of hydraulic press, sill 26, left longeron 22.The part of the lower die of mould, is screwed on the mould pad block of sill 26, and its left surface is screwed on the mould pad block of left longeron 22.The part of the upper die of mould is screwed on the mould pad block of top shoe 19, and its left surface and left longeron 22 die backing plate keep in touch, and slidably, but do not fix.During installation, the pin being arranged on the part of the upper die of mould and the part of the lower die of mould should be able to steadily folding, unloads material strip and also must steadily reliably contact during matched moulds.The T-shaped screw thread of extruding convex portions is fixed on cross sliding clock, and extruding punch 3 is placed in die cavity, extrudes punch only side-to-side movement in die cavity, and do not depart from die cavity in the overall process of mold work.Owing to having enough gaps between extruding punch 3 and convex mould base 12, make extruding punch 3 and convex mould base 12 be in quick condition, and do not affect and effectively transmit extruding force.
Connect cooling water, make cooling water by the upper and lower heat sink of mould.
Start hydraulic press, part of the upper die is upwards mentioned, the side-to-side movement of extruding punch puts in place, leaves the space inserting blank, blank is put into die cavity.
Start hydraulic press, make mould upper and lower to closed, open heating function, preheated mold and blank.When reaching predetermined temperature, then be incubated a period of time, make the working portion homogeneous temperature of mould.Start hydraulic press, make upper and lower mould tight closure, and make Vertical Cylinders reach rated pressure.When temperature and locked mode pressure all reach predetermined value, start extrusion oil cylinder, extrude by the extrusion speed of setting, now note the stroke observing extruding punch.When reaching predetermined stroke, squeeze job completes, and opens Vertical Cylinders and opens upper and lower mould, and the backhaul of extruding punch, take out workpiece, then one-stop operation completes.

Claims (3)

1. the equal channel angular cold-extrusion shaping device of a magnesium alloy materials, it is characterized in that this device is a set of extrusion die, be made up of six parts: cope match-plate pattern, lower bolster, upper water-cooling plate, lower water-cooling plate, extruding punch and temperature electric control system;
The part that described cope match-plate pattern contacts with lower bolster is plane, the lower surface of cope match-plate pattern is installed with bolt and unloads material strip;
Groove through before and after having in the middle of the upper surface of described lower bolster, groove internal fixtion is provided with core rod bar, core rod bar and groove while form equal channel angular cold extrusion work die cavity, core rod bar and the another side of groove are formed and the straight trough unloading material strip and coordinate fixing on cope match-plate pattern, core rod bar can have loosening, so that discharging of trace;
Be provided with one group of cooling water channel in upper water-cooling plate and lower water-cooling plate, cooling water passes through from cooling water channel, can lower the temperature by efficiently radiates heat;
One group of heat insulating strip is housed between upper water-cooling plate and cope match-plate pattern and between lower water-cooling plate and lower bolster, and heat insulating strip is made up of the rectangle and circle shape part of different length;
Extruding convex portions by extruding punch, convex mould base, convex mould pad, punch substrate form, extruding punch via hole is had in the middle of convex mould base, convex mould base is sleeved on extruding punch, and with bolt, convex mould base and convex mould pad and punch substrate are fixed together, make extruding punch concordant with the Equal-channel Angular Pressing die cavity on lower bolster; Punch via hole in convex mould base and have between extruding punch that enough gap is convenient adjusts punch position, to aim at extruding die cavity better;
Temperature electric control system, is made up of three parts: one, the temperature sensor installed in mould: its two, be contained in one group of electric heater in upper and lower template; Its three, transistor intelligent control module is housed in distribution box, can automatically controls set temperature; Temperature electric control system, during for carrying out squeeze job mould and blank heating to specified temperature, and make temperature stabilization control in the numerical value of setting.
2. the equal channel angular cold-extrusion shaping device of magnesium alloy materials according to claim 1, is characterized in that described cope match-plate pattern and lower bolster being equipped with respectively two shop bolts.
3. the equal channel angular cold-extrusion shaping device of magnesium alloy materials according to claim 1 and 2, is characterized in that being filled with resistant to elevated temperatures insulation material between described heat insulating strip, has insulation and strengthens heat insulation effect.
CN201410666760.6A 2014-11-20 2014-11-20 The equal channel angular cold-extrusion shaping device of magnesium alloy materials Expired - Fee Related CN104550296B (en)

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Cited By (6)

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Publication number Priority date Publication date Assignee Title
CN107812796A (en) * 2016-09-14 2018-03-20 西安航空学院 A kind of automatic discharging ECAP Die
CN107913915A (en) * 2017-09-07 2018-04-17 烟台大学 A kind of extruding die for aluminum shaped material for cooling in mould
CN110180908A (en) * 2019-06-17 2019-08-30 燕山大学 The towed equal channel pressings processing technology of one kind
CN110773608A (en) * 2019-10-21 2020-02-11 浙江瑞芝科技有限公司 Cold-state metal section multi-dimensional plastic forming method and device
CN110919006A (en) * 2019-12-06 2020-03-27 东北大学 Controllable back pressure metal powder equal-channel angular extrusion device and method
CN111496001A (en) * 2020-05-09 2020-08-07 深圳技术大学 Equal channel angular extrusion equipment and equal channel angular extrusion temperature control device thereof

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CN203380207U (en) * 2013-08-15 2014-01-08 黑龙江科技大学 Rare-earth magnesium alloy pressing die
EP2705912A1 (en) * 2012-09-10 2014-03-12 AIT Austrian Institute of Technology GmbH Tool for forming a metal object under high pressure
CN203972509U (en) * 2014-05-09 2014-12-03 徐州工程学院 A kind of composite extrusion die

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JP3032762B1 (en) * 1999-06-16 2000-04-17 アカマツフォーシス株式会社 Mold for grain refinement
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CN101856678A (en) * 2010-06-29 2010-10-13 中南大学 Device capable of realizing accurate control of equal-channel angular extrusion processing route
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107812796A (en) * 2016-09-14 2018-03-20 西安航空学院 A kind of automatic discharging ECAP Die
CN107913915A (en) * 2017-09-07 2018-04-17 烟台大学 A kind of extruding die for aluminum shaped material for cooling in mould
CN110180908A (en) * 2019-06-17 2019-08-30 燕山大学 The towed equal channel pressings processing technology of one kind
CN110180908B (en) * 2019-06-17 2020-06-02 燕山大学 Traction type equal-channel extrusion processing technology
CN110773608A (en) * 2019-10-21 2020-02-11 浙江瑞芝科技有限公司 Cold-state metal section multi-dimensional plastic forming method and device
CN110919006A (en) * 2019-12-06 2020-03-27 东北大学 Controllable back pressure metal powder equal-channel angular extrusion device and method
CN110919006B (en) * 2019-12-06 2021-12-07 东北大学 Controllable back pressure metal powder equal-channel angular extrusion device and method
CN111496001A (en) * 2020-05-09 2020-08-07 深圳技术大学 Equal channel angular extrusion equipment and equal channel angular extrusion temperature control device thereof

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Inventor after: Liu Debao

Inventor after: Li Hui

Inventor after: Fu Li

Inventor after: Chen Xidong

Inventor before: Li Hui

Inventor before: Liu Debao

Inventor before: Fu Li

Inventor before: Chen Xidong

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