CN104550114A - Liquid crystal glass overflow brick cleaning tool and cleaning method - Google Patents

Liquid crystal glass overflow brick cleaning tool and cleaning method Download PDF

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Publication number
CN104550114A
CN104550114A CN201410853851.0A CN201410853851A CN104550114A CN 104550114 A CN104550114 A CN 104550114A CN 201410853851 A CN201410853851 A CN 201410853851A CN 104550114 A CN104550114 A CN 104550114A
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CN
China
Prior art keywords
vibration plate
water tank
overflow brick
plate assembly
cleaning
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Application number
CN201410853851.0A
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Chinese (zh)
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CN104550114B (en
Inventor
刘彦斌
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Irico Hefei LCD Glass Co Ltd
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Irico Hefei LCD Glass Co Ltd
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Priority to CN201410853851.0A priority Critical patent/CN104550114B/en
Publication of CN104550114A publication Critical patent/CN104550114A/en
Application granted granted Critical
Publication of CN104550114B publication Critical patent/CN104550114B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning

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  • Cleaning By Liquid Or Steam (AREA)
  • Liquid Crystal (AREA)

Abstract

Disclosed are a liquid crystal glass overflow brick cleaning tool and a cleaning method. The cleaning tool comprises a water tank provided with a water outlet, side vibrating plate components are mounted on two sides of a long edge of the water tank, a fixture component for fixing an overflow brick is mounted at the bottom of the water tank, a top vibrating plate component is mounted at the top of the water tank, each vibrating plate component comprises a plurality of ultrasonic generators packaged inside, and all the vibrating plate components are externally connected with a power supply for independently controlling vibrating power. When in cleaning, a surface to be cleaned of the overflow brick is surrounded by the vibrating plate components, the ultrasonic strength of the vibrating plate components is adjusted by adjusting the power, and then cleaning is finished. The cleaning method includes the steps: firstly, mounting components inside the water tank; secondly, abutting the side vibrating plate components to the overflow brick after mounting the overflow brick in place; thirdly, surrounding the surface to be cleaned of the overflow brick by the side vibrating plate components and the top vibrating plate component; finally, adjusting the power and cleaning the surface to be cleaned of the overflow brick. The cleaning tool and the cleaning method are simple to control and fine in cleaning effect.

Description

A kind of liquid-crystalline glasses overflow brick cleaning means and cleaning method
Technical field
The invention belongs to liquid-crystalline glasses and manufacture field, be specifically related to a kind of liquid-crystalline glasses overflow brick cleaning means and cleaning method.
Background technology
In the manufacturing of liquid-crystalline glasses, moulding process with overflow brick after mechanical machining is complete, need clean, to ensure the Forming Quality of melten glass.
Conventional method uses the manual scouring of cleaning agent, and the cleaning performance adopted in this way is poor, cannot carry out deep layer cleaning.Be compared to conventional method, Ultrasonic Cleaning more effectively can remove surface smut.Because overflow brick is larger-size shaped piece, material is frangible refractory material, therefore requires that ultrasonic cleaning apparatus is easy to adjustment, and lifting space is large, thus ensures brick body safety.
Summary of the invention
The object of the invention is to for above-mentioned the problems of the prior art, provide a kind of cleaning safe and reliable, equipment is easy to adjust, and manipulation is simple, can reach liquid-crystalline glasses overflow brick cleaning means and the cleaning method of better cleaning performance.
To achieve these goals, liquid-crystalline glasses overflow brick cleaning means of the present invention, comprise the water tank being provided with discharge outlet, two sides, described water tank long limit are all provided with side vibration plate assembly, the bottom of water tank is provided with the clamp assembly for fixed weir brick, and the top of water tank is provided with top vibration plate assembly; Described all vibration plate assemblies include and are encapsulated in inner multiple supersonic generators, and the external power supply for independently controlling oscillation power of all vibration plate assemblies; During overflow brick cleaning, its to be cleaned is surrounded by side vibration plate assembly and top vibration plate assembly, after regulating the ultrasonic intensity of power adjustment vibration plate assembly, complete cleaning.
Described water tank side is provided with the overflow pipe for controlling liquid level.
Described side vibration plate assembly is fixed on the vibration plate hanger of side, and side vibration plate hanger is arranged on water tank along on the two sides on long limit by locating piece.
Described each side vibration plate hanger is fixed with four side vibration plate assemblies.
Described top vibration plate assembly is fixed on the vibration plate hanger of top, and top vibration plate hanger is arranged on the top of water tank by locating piece.
Described top vibration plate hanger comprises two parallel beams being arranged on tank top, and is arranged on some longerons between two parallel beams, by vibration plate built-in beam lateral connection in the middle part of longeron, and vibration plate built-in beam underhung fixed top vibration plate assembly.
Four are welded with for the limited post by the unsettled protection of top vibration plate assembly below described top vibration plate hanger.
Described top vibration plate hanger is provided with the suspension ring for lifting.
The cleaning method of liquid-crystalline glasses overflow brick of the present invention, comprises the following steps:
The first step, is installed to the bottom of water tank by clamp assembly;
Second step, is placed on two sides, water tank long limit inwall by side vibration plate assembly;
3rd step, is fallen to overflow brick in water tank by above water tank, and is fixed by clamp assembly;
4th step, is fallen to top vibration plate assembly on water tank along installing by centering overflow brick above water tank;
5th step, by water tank upper to water filling in water tank;
6th step, steadily moves to side vibration plate assembly to middle part and top vibration plate component touch under buoyancy;
7th step, regulates power, arranges the oscillation power of each vibration plate assembly, carry out each cleaning of to be cleaned of overflow brick;
8th step, hangs out top vibration plate assembly after cleaning terminates, side vibration plate assembly is moved to tank inner wall, draining, takes out the overflow brick after cleaning, power cut-off.
Overflow brick by when falling in water tank above water tank, is used the gap between backing plate symmetry filling clamp assembly and overflow brick step side by the 3rd described step.
Compared with prior art, to be cleaned of overflow brick is all surrounded by side vibration plate assembly and top vibration plate assembly by liquid-crystalline glasses overflow brick cleaning means of the present invention, the external power supply for independently controlling oscillation power of each vibration plate assembly, because brick body each several part is different from the distance of each vibration plate assembly, by the power regulating power supply to export each vibration plate assembly to, can realize taking varying strength Ultrasonic Cleaning to overflow brick different parts, make brick body each several part cleaning performance consistent, ensure the Forming Quality of melten glass.The each vibration plate assembly of the present invention can freely combine, and the installing space of overflow brick is large, and fragmentation can not occur during cleaning, cleaning performance is better.
Further, liquid-crystalline glasses overflow brick cleaning means water tank side of the present invention is provided with the overflow pipe for controlling liquid level, when in water tank during water filling, the water surface adds to overflow pipe position, superfluous water will flow out from overflow pipe, ensure water tank not spilling water, and external circuit connects safety.
Further, liquid-crystalline glasses overflow brick cleaning means side of the present invention vibration plate assembly is fixed on the vibration plate hanger of side, top vibration plate assembly is fixed on the vibration plate hanger of top, uses vibration plate hanger to facilitate combination and the movement of vibration plate assembly, can provide larger installing space for overflow brick.
Further, below the vibration plate hanger of liquid-crystalline glasses overflow brick cleaning means top of the present invention, be welded with four for the limited post by the unsettled protection of top vibration plate assembly, ensure top vibration plate assembly after release unit not with earth surface, ensure its safety, clean.
Compared with prior art, first the cleaning method of liquid-crystalline glasses overflow brick of the present invention installs the assembly of water tank inside, overflow brick safety can be fixed in larger space, after overflow brick is in place, again side vibration plate assembly is pressed close to overflow brick, and then make to be cleaned of overflow brick to be surrounded by side vibration plate assembly and top vibration plate assembly, regulate power, after the oscillation power of each vibration plate assembly is set, carry out each cleaning of to be cleaned of overflow brick.The present invention, by the power regulating power supply to export each vibration plate assembly to, can realize taking varying strength Ultrasonic Cleaning to overflow brick different parts, makes brick body each several part cleaning performance consistent, ensures the Forming Quality of melten glass.The using method of liquid-crystalline glasses overflow brick cleaning means of the present invention is simple to operate, and each assembly is easy to adjust, effectively can improve the cleaning performance of overflow brick.
Further, the cleaning method of liquid-crystalline glasses overflow brick of the present invention uses backing plate symmetry to fill gap between clamp assembly and overflow brick step side, can automatic guiding brick body, plays protection tile body simultaneously and does not act on by collision.
Accompanying drawing explanation
Fig. 1 liquid-crystalline glasses overflow brick of the present invention cleaning means face structural representation;
The plan structure schematic diagram of Fig. 2 liquid-crystalline glasses overflow brick of the present invention cleaning means;
Structural representation faced by the top vibration plate hanger that Fig. 3 liquid-crystalline glasses overflow brick of the present invention cleaning means is fixed with top vibration plate assembly;
Fig. 4 liquid-crystalline glasses overflow brick of the present invention cleaning means is fixed with the top vibration plate hanger plan structure schematic diagram of top vibration plate assembly;
Fig. 5 liquid-crystalline glasses overflow brick of the present invention cleaning means clamp assembly faces structural representation;
Fig. 6 liquid-crystalline glasses overflow brick of the present invention cleaning means clamp assembly plan structure schematic diagram;
Fig. 7 overflow brick face structural representation;
The plan structure schematic diagram of Fig. 8 overflow brick;
The panel figure of Fig. 9 liquid-crystalline glasses overflow brick of the present invention cleaning means electrical power control cabinet;
In accompanying drawing: 1-water tank; 2-locating piece; 3-side vibration plate hanger; 4-side vibration plate assembly; 5-overflow pipe; 6-top vibration plate hanger; 7-top vibration plate assembly; 8-clamp assembly; 9-limited post; 10-suspension ring; 11-overflow brick; 12-discharge outlet.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail.
See Fig. 1-4, liquid-crystalline glasses overflow brick cleaning means of the present invention, comprises the water tank 1 being provided with discharge outlet 12; Side vibration plate assembly 4 is fixed on side vibration plate hanger 3, each side vibration plate hanger 3 is fixed with four side vibration plate assemblies 4, and side vibration plate hanger 3 is arranged on water tank 1 along on the two sides on long limit by locating piece 2.Top vibration plate assembly 7 is fixed on top vibration plate hanger 6, and top vibration plate hanger 6 is arranged on the top of water tank 1 by locating piece 2.Top vibration plate hanger 6 comprises two parallel beams being arranged on water tank 1 top, and is arranged on some longerons between two parallel beams, by vibration plate built-in beam lateral connection in the middle part of longeron, and vibration plate built-in beam underhung fixed top vibration plate assembly 7.Being welded with four below top vibration plate hanger 6 for the limited post 9 by the unsettled protection of top vibration plate assembly 7, top vibration plate hanger 6 being provided with several suspension ring 10 for lifting.Water tank 1 side is provided with the overflow pipe 5 for controlling liquid level.Vibration plate assembly includes and is encapsulated in inner multiple supersonic generators, and the external power supply for independently controlling oscillation power of all vibration plate assemblies.
See Fig. 5-8, liquid-crystalline glasses overflow brick cleaning means clamp assembly 8 of the present invention is arranged on the bottom of water tank 1, and has two symmetrical boss for supporting overflow brick 11, and the distance between two boss is L1, and below overflow brick 11, the length of spillwag chute is L2.
See Fig. 9, liquid-crystalline glasses overflow brick cleaning means power supply of the present invention is provided by supersonic wave cleaning machine electrical power control cabinet, its control panel has operating current display screen, work instruction and overload instruction warning light, power switch button and power regulating knob.
When liquid-crystalline glasses overflow brick cleaning means of the present invention operates; in advance clamp assembly 8 is in place bottom water tank 1; the side vibration plate assembly 7 loading side vibration plate hanger 6 and be fixed thereon; be close to water tank sidewall to place; the overflow brick 11 completing machining is hung in above water tank 1 with row; by the backing plate protection overflow brick step side that thickness is (L1-L2)/2; this value is the monolateral gap of brick body two ends and clamp assembly 8 boss side surfaces; backing plate can automatic guiding brick body, plays protection tile body simultaneously and does not act on by collision.In the boss face of then slow whereabouts overflow brick 11 to clamp assembly 8, hang in above top vibration plate hanger 6 and top vibration plate assembly 7 to the water tank 1 that is fixed thereon, fall to edge on water tank 1 minor face, top vibration plate hanger 6 is fixed with two groups of locating pieces 2, its spacing is identical with water tank inside dimensions, ensures the centering location of vibration plate hanger in water tank.Water filling in water tank 1, the water surface adds to overflow pipe 5 position, and superfluous water will flow out from overflow pipe 5, ensures water tank 1 not spilling water, and external circuit connects safety.Survey face vibration plate hangers 3 and side vibration plate assembly 4 fixed thereon for two groups that finally distinguish mobile water tank long side wall place, under buoyancy, it is steadily moved to and contact with top vibration plate hanger 6, the shake width of hanger 6 of top can ensure survey face vibration plate assembly 4 and overflow brick 11 minimum safe distance, guarantee overflow brick 11 accept ultrasonic intensity and be not more than safety requirements, in moving process, a pair locating piece 2 on side vibration plate hanger 3 play the guiding role, and ensures that side vibration plate hanger 3 centering does not offset, not landing.Now; to be cleaned of overflow brick 11 is all surrounded by top vibration plate assembly 7 and side vibration plate assembly 4, power-on on switch board, regulating power; timing; cleaned rear system automatically to close, hung out vibration plate hanger 6 to ground, top, the limited post 9 on it protect top vibration plate assembly 7 not with earth surface; ensure its safety, clean; vibration plate frame 3 of reserving a post in side is pushed into water tank sidewall, draining, completes cleaning.
The large pieces such as liquid-crystalline glasses overflow brick cleaning means top of the present invention vibration plate assembly 7 and side vibration plate assembly 3 are all can move freely and accurate combination; overflow brick can lift and protect in larger space; each vibration plate assembly can independently control, and ensure that overflow brick cleaning performance and safety.

Claims (10)

1. a liquid-crystalline glasses overflow brick cleaning means, it is characterized in that: comprise the water tank (1) being provided with discharge outlet (12), described two sides, water tank (1) long limit are all provided with side vibration plate assembly (4), the bottom of water tank (1) is provided with the clamp assembly (8) for fixed weir brick (11), and the top of water tank (1) is provided with top vibration plate assembly (7); Described all vibration plate assemblies include and are encapsulated in inner multiple supersonic generators, and the external power supply for independently controlling oscillation power of all vibration plate assemblies; During overflow brick (11) cleaning, its to be cleaned is surrounded by side vibration plate assembly (4) and top vibration plate assembly (7), after regulating the ultrasonic intensity of power adjustment vibration plate assembly, complete cleaning.
2. liquid-crystalline glasses overflow brick cleaning means according to claim 1, is characterized in that: described water tank (1) side is provided with the overflow pipe (5) for controlling liquid level.
3. liquid-crystalline glasses overflow brick cleaning means according to claim 1, it is characterized in that: described side vibration plate assembly (4) is fixed on side vibration plate hanger (3), side vibration plate hanger (3) is arranged on water tank (1) along on the two sides on long limit by locating piece (2).
4. liquid-crystalline glasses overflow brick cleaning means according to claim 3, is characterized in that: described each side vibration plate hanger (3) is fixed with four sides vibration plate assembly (4).
5. liquid-crystalline glasses overflow brick cleaning means according to claim 1, it is characterized in that: described top vibration plate assembly (7) is fixed on top vibration plate hanger (6), and top vibration plate hanger (6) is arranged on the top of water tank (1) by locating piece (2).
6. liquid-crystalline glasses overflow brick cleaning means according to claim 5, it is characterized in that: described top vibration plate hanger (6) comprises two parallel beams being arranged on water tank (1) top, and some the longerons be arranged between two parallel beams, by vibration plate built-in beam lateral connection in the middle part of longeron, vibration plate built-in beam underhung fixed top vibration plate assembly (7).
7. the liquid-crystalline glasses overflow brick cleaning means according to claim 5 or 6, is characterized in that: described below, top vibration plate hanger (6) is welded with four for the limited post (9) by top vibration plate assembly (7) unsettled protection.
8. the liquid-crystalline glasses overflow brick cleaning means according to claim 5 or 6, is characterized in that: described top vibration plate hanger (6) is provided with the suspension ring (10) for lifting.
9. a liquid-crystalline glasses overflow brick cleaning method, is characterized in that, comprises the following steps:
The first step, is installed to the bottom of water tank (1) by clamp assembly (8);
Second step, is placed on two sides, water tank (1) long limit inwall by side vibration plate assembly (4);
3rd step, is fallen to overflow brick (11) in water tank (1) by water tank (1) top, and is fixed by clamp assembly (8);
4th step, falls to water tank (1) by top vibration plate assembly (7) by water tank (1) top centering overflow brick (11) upper along installing;
5th step, by water tank (1) top to water tank (1) interior water filling;
6th step, steadily moves to side vibration plate assembly (4) to middle part and contacts with top vibration plate assembly (7) under buoyancy;
7th step, regulates power, arranges the oscillation power of each vibration plate assembly, carry out each cleaning of to be cleaned of overflow brick (11);
8th step, hangs out top vibration plate assembly (7) after cleaning terminates, side vibration plate assembly (4) is moved to water tank (1) inwall, draining, takes out the overflow brick (11) after cleaning, power cut-off.
10. liquid-crystalline glasses overflow brick cleaning method according to claim 9, it is characterized in that: the 3rd described step by overflow brick (11) by water tank (1) top fall to water tank (1) interior time, use the gap between backing plate symmetrical filling clamp assembly (8) and overflow brick (11) step side.
CN201410853851.0A 2014-12-31 2014-12-31 A kind of liquid-crystalline glasses overflow brick cleaning means and cleaning method Active CN104550114B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN104550114B CN104550114B (en) 2016-09-14

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106623321A (en) * 2016-11-16 2017-05-10 第拖拉机股份有限公司 Cleaning and carrying trolley for multiple types of 'V-shaped positioning' axle housing parts
CN106824906A (en) * 2017-01-18 2017-06-13 东旭科技集团有限公司 A kind of overflow brick cleaning equipment
CN112789122A (en) * 2018-11-06 2021-05-11 安赛乐米塔尔公司 Ultrasonic degreasing management

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08187476A (en) * 1995-01-06 1996-07-23 Tadahiro Omi Washing and apparatus therefor
CN203184277U (en) * 2013-03-21 2013-09-11 王琢 Automatic washing machine based on ultrasonic waves
CN203816979U (en) * 2014-04-08 2014-09-10 麒麟电子(深圳)有限公司 Cleaning device for glass substrate
CN104096693A (en) * 2013-04-01 2014-10-15 莆田市嘉辉光电有限公司 Cleaning device for liquid crystal glass substrate
CN104117501A (en) * 2014-06-26 2014-10-29 苏州一合光学有限公司 Tank arrangement structure of ultrasonic washing unit

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08187476A (en) * 1995-01-06 1996-07-23 Tadahiro Omi Washing and apparatus therefor
CN203184277U (en) * 2013-03-21 2013-09-11 王琢 Automatic washing machine based on ultrasonic waves
CN104096693A (en) * 2013-04-01 2014-10-15 莆田市嘉辉光电有限公司 Cleaning device for liquid crystal glass substrate
CN203816979U (en) * 2014-04-08 2014-09-10 麒麟电子(深圳)有限公司 Cleaning device for glass substrate
CN104117501A (en) * 2014-06-26 2014-10-29 苏州一合光学有限公司 Tank arrangement structure of ultrasonic washing unit

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106623321A (en) * 2016-11-16 2017-05-10 第拖拉机股份有限公司 Cleaning and carrying trolley for multiple types of 'V-shaped positioning' axle housing parts
CN106824906A (en) * 2017-01-18 2017-06-13 东旭科技集团有限公司 A kind of overflow brick cleaning equipment
CN106824906B (en) * 2017-01-18 2019-10-11 东旭科技集团有限公司 A kind of overflow brick cleaning equipment
CN112789122A (en) * 2018-11-06 2021-05-11 安赛乐米塔尔公司 Ultrasonic degreasing management
CN112789122B (en) * 2018-11-06 2022-04-26 安赛乐米塔尔公司 Ultrasonic degreasing management

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Denomination of invention: Liquid crystal glass overflow brick cleaning tool and cleaning method

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Pledgor: IRICO (HEFEI) LCD GLASS Co.,Ltd.

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Denomination of invention: A liquid crystal glass overflow brick cleaning tool and cleaning method

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