CN104549377A - Hydrothermal preparation method of iodine-doped TiO2 nanocatalyst and its use in catalytic conversion of trans-carotenoid configuration - Google Patents
Hydrothermal preparation method of iodine-doped TiO2 nanocatalyst and its use in catalytic conversion of trans-carotenoid configuration Download PDFInfo
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Abstract
本发明涉及碘掺杂二氧化钛纳米非光催化剂的水热制备方法及其非均相催化反式类胡萝卜素构型转化的用途。该制备方法采用水热预晶化和真空焙烧组合工艺快速制备高活性碘掺杂二氧化钛纳米催化剂,即先用水热法制备二氧化钛纳米粒,再经真空干燥-真空焙烧工艺获得碘掺杂二氧化钛纳米催化剂。与常规的溶胶-凝胶法制备的碘掺杂二氧化钛纳米催化剂相比,本发明所制备的催化剂结晶化程度显著提高、热稳定性大幅改善、制备工艺周期大幅缩短并大幅降低有机溶剂使用量。该催化剂对催化全反式类胡罗卜素转化为其顺式异构体具有高活性,具有转化时间短、转化效率高、催化活性稳定并可重复利用等优点。The invention relates to a hydrothermal preparation method of iodine-doped titanium dioxide nanometer non-photocatalyst and the use of heterogeneously catalyzing trans-carotenoid configuration conversion. The preparation method adopts hydrothermal precrystallization and vacuum calcination combined process to quickly prepare highly active iodine-doped titanium dioxide nano-catalysts, that is, firstly prepare titanium dioxide nanoparticles by hydrothermal method, and then obtain iodine-doped titanium dioxide nanoparticles by vacuum drying-vacuum roasting process. catalyst. Compared with the iodine-doped titanium dioxide nano-catalyst prepared by the conventional sol-gel method, the crystallization degree of the catalyst prepared by the invention is significantly improved, the thermal stability is greatly improved, the preparation process period is greatly shortened, and the amount of organic solvent used is greatly reduced. The catalyst has high activity for catalyzing the conversion of all-trans carotenoids into its cis-isomer, and has the advantages of short conversion time, high conversion efficiency, stable catalytic activity, reusability and the like.
Description
技术领域technical field
本发明涉及一种纳米催化剂的制备方法及其非均相催化反式类胡萝卜素构型转化的用途,特别是一种采用水热预晶化-真空焙烧组合工艺快速制备高活性碘掺杂二氧化钛纳米催化剂的方法,用于将反式构型类胡萝卜素转化为顺式构型类胡萝卜素。属于无机纳米催化材料和保健食品生产技术领域。The present invention relates to a preparation method of a nanocatalyst and its use for heterogeneously catalyzing the configuration transformation of trans-carotenoids, in particular to a method for rapidly preparing high-activity iodine-doped titanium dioxide by using a hydrothermal precrystallization-vacuum roasting combined process A method of nanocatalysts for the conversion of trans-configured carotenoids to cis-configured carotenoids. The invention belongs to the technical field of inorganic nanometer catalytic material and health food production.
背景技术Background technique
类胡萝卜素是一类具有特殊生理功能和药理功能的化合物,对人体健康有着重要作用。在甲基化空间位阻效应下,类胡萝卜素分子中的共轭双键不能任意旋转,因此类胡萝卜素具有远低于理论数目的空间异构体。常见的番茄红素空间异构体包括全反式、5-顺式、7-顺式、9-顺式、13-顺式及15-顺式等,常见的β-胡萝卜素空间异构体包括全反式、9-顺式、13-顺式及15-顺式异构体等。Carotenoids are a class of compounds with special physiological and pharmacological functions, which play an important role in human health. Under the steric hindrance effect of methylation, the conjugated double bonds in carotenoid molecules cannot be rotated arbitrarily, so carotenoids have a much lower number of spatial isomers than the theoretical number. Common lycopene spatial isomers include all-trans, 5-cis, 7-cis, 9-cis, 13-cis and 15-cis, etc. Common β-carotene spatial isomers Including all-trans, 9-cis, 13-cis and 15-cis isomers, etc.
食物(如番茄)中的天然类胡萝卜素主要以全反式结构存在,而在人体组织和细胞中则以顺式构型为主。现有研究结果表明,顺式构型的类胡萝卜素如顺式番茄红素、顺式β-胡萝卜素通常都具有比其全反式异构体更高的生物效价、更强的生理活性。此外,顺式番茄红素中5-顺式异构体的抗氧化活性和稳定性最高,顺式β-胡萝卜素中9-顺式异构体抑制动脉粥样硬化、降低癌症患病率的活性最强。因此,提高类胡萝卜素中顺式构型的占比,特别是提高番茄红素中5-顺式番茄红素占比或β-胡萝卜素中9-顺式β-胡萝卜素占比,将有望大幅提高类胡萝卜素产品的生理活性。Natural carotenoids in food (such as tomato) mainly exist in the all-trans structure, while in human tissues and cells, the cis-configuration is the main form. Existing research results show that cis-configuration carotenoids such as cis-lycopene and cis-β-carotene usually have higher biological potency and stronger physiological activity than their all-trans isomers . In addition, the 5-cis isomer in cis-lycopene has the highest antioxidant activity and stability, and the 9-cis isomer in cis-β-carotene has the effect of inhibiting atherosclerosis and reducing the incidence of cancer. The most active. Therefore, increasing the proportion of cis-configuration in carotenoids, especially increasing the proportion of 5-cis-lycopene in lycopene or 9-cis-beta-carotene in β-carotene, will be expected Significantly improve the physiological activity of carotenoid products.
以类胡萝卜素为原料,通过异构化处理来制备高顺式构型占比类胡萝卜素的常见方法有热致异构化技术和光致异构化技术。Common methods for preparing carotenoids with a high cis-configuration ratio through isomerization treatment using carotenoids as raw materials include thermal isomerization technology and photoisomerization technology.
热致异构化技术是指在有机相中加热回流,或者在一定条件下直接加热来促进其构型从全反式构型向顺式构型转化。专利PCT/EP2007/006747、PCT/EP02/00708、US7126036、CN101575256分别公开了一种在有机相中加热回流制备顺式番茄红素技术,但这些技术普遍存在操作复杂、周期长、5-顺式番茄红素含量低的缺点。Thermal isomerization technology refers to heating to reflux in the organic phase, or direct heating under certain conditions to promote the conversion of its configuration from the all-trans configuration to the cis configuration. Patents PCT/EP2007/006747, PCT/EP02/00708, US7126036, and CN101575256 respectively disclose a technology for preparing cis-lycopene by heating and refluxing in the organic phase, but these technologies generally have complex operations, long cycles, and 5-cis The disadvantage of low lycopene content.
光致异构化技术可分为直接光化学异构技术和碘促光化学异构技术。直接光化学异构技术,即在一定温度和一定波长范围光照条件下,采取避氧措施而使活性成分的双键处基团发生顺-反构型转化的方法。CN10131 4554公开了一种利用直接光化学异构化反应,以全反式番茄红素为原料制备顺式番茄红素异构体的方法。光致异构化技术存在着明显的不足,例如需要特殊的反应装置;反应规模难以扩大;如果以单质碘为催化剂,一则单质碘易升华损失,二则反应后去除较难,产品的安全性没有保障,同时不可避免增加了生产成本。Photoisomerization technology can be divided into direct photochemical isomerization technology and iodine-promoted photochemical isomerization technology. Direct photochemical isomerization technology, that is, under the conditions of a certain temperature and a certain wavelength range of light, taking oxygen avoidance measures to make the group at the double bond of the active ingredient undergo a cis-trans configuration conversion method. CN10131 4554 discloses a method for preparing cis-lycopene isomers using all-trans-lycopene as a raw material by direct photochemical isomerization. There are obvious deficiencies in photoisomerization technology, such as the need for a special reaction device; the scale of the reaction is difficult to expand; if elemental iodine is used as a catalyst, elemental iodine is easy to sublimate and lose, and secondly, it is difficult to remove after the reaction. Sex is not guaranteed, while inevitably increasing production costs.
除了上述热致异构化技术和光致异构化技术外,CN201410736320.3公开了一种利用碘掺杂二氧化钛纳米催化剂非均相催化反式类胡萝卜素构型转化的方法。但该碘掺杂二氧化钛纳米催化剂制备方法存在产品结晶化程度低、热稳定性较差、原料成本较高、制备工艺周期长以及溶剂难以回收所带来的环保问题等缺点,从而导致该催化剂的制备不仅生产效率低、污染环境,而且浪费碘资源,这也限制了其工业化应用。In addition to the above-mentioned thermal isomerization technology and photoisomerization technology, CN201410736320.3 discloses a method for using iodine-doped titanium dioxide nano-catalyst to heterogeneously catalyze the configuration conversion of trans-carotenoids. However, the preparation method of the iodine-doped titania nanocatalyst has disadvantages such as low crystallization degree of the product, poor thermal stability, high raw material cost, long preparation process cycle and environmental protection problems caused by difficult solvent recovery, which lead to the failure of the catalyst. The preparation not only has low production efficiency, pollutes the environment, but also wastes iodine resources, which also limits its industrial application.
水热合成法因其具有所得产物纯度高,分散性好、粒度易控制等优点,在催化剂等领域得到应用。专利CN103418334A公开了一种高吸附型N,I共掺杂TiO2多孔网络结构粉体的水热制备方法,并用制得的多孔粉体对阳离子染料溶液进行了吸附去除实验。专利CN103638953A公开了一种降解有机污染物的碘掺杂二氧化钛-石墨烯复合光催化剂的制备方法。目前还未见利用水热预晶化和真空焙烧组合工艺制备高活性碘掺杂二氧化钛纳米催化剂,并将其用于催化反式类胡萝卜素构型转化的文献报道。The hydrothermal synthesis method has been applied in the field of catalysts because of its advantages of high purity, good dispersibility, and easy control of particle size. Patent CN103418334A discloses a hydrothermal preparation method of highly adsorbed N, I co-doped TiO2 porous network structure powder, and carried out adsorption and removal experiments on cationic dye solution with the prepared porous powder. Patent CN103638953A discloses a method for preparing an iodine-doped titanium dioxide-graphene composite photocatalyst for degrading organic pollutants. So far, there has been no literature report on the preparation of highly active iodine-doped titania nanocatalysts by the combined process of hydrothermal precrystallization and vacuum calcination, and using it to catalyze the configuration transformation of trans-carotenoids.
发明内容Contents of the invention
本发明的目的在于克服现有技术CN201410736320.3的不足,提供一种水热预晶化-真空焙烧组合工艺制备碘掺杂二氧化钛纳米催化剂的快速且环保的制备方法,该催化剂可用于催化番茄红素、β-胡萝卜素获得高顺式构型占比的类胡萝卜素,用作普通食品配料,功能性食品原料或膳食增补剂原料。The purpose of the present invention is to overcome the deficiencies of the prior art CN201410736320.3, and provide a rapid and environmentally friendly preparation method for the preparation of iodine-doped titanium dioxide nano-catalyst by hydrothermal precrystallization-vacuum roasting combination process, which can be used to catalyze lycopene Carotene and β-carotene are carotenoids with a high proportion of cis configuration, which are used as common food ingredients, functional food raw materials or dietary supplement raw materials.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
碘掺杂二氧化钛纳米催化剂的制备方法,其具体步骤如下:The preparation method of iodine-doped titania nano-catalyst, its concrete steps are as follows:
(1)水热预晶化(1) Hydrothermal precrystallization
将含碘化合物、络合剂加入到水溶液中,混合均匀,得到混合物A;将抑制剂加入到钛酸酯中,混合均匀,得到混合物B;在室温和剧烈搅拌下,将混合物B缓慢滴加到混合物A中,滴加完毕后,继续搅拌2-6h,得到二氧化钛溶胶液;将二氧化钛溶胶液置于水热反应釜的容器中,温度80-160℃、时间12-36h条件下反应,反应液经分离得到预晶化的纳米级二氧化钛;Add the iodine-containing compound and complexing agent to the aqueous solution and mix uniformly to obtain a mixture A; add the inhibitor to the titanate and mix uniformly to obtain a mixture B; slowly add the mixture B dropwise at room temperature and under vigorous stirring into the mixture A, after the dropwise addition, continue to stir for 2-6 hours to obtain a titanium dioxide sol solution; place the titanium dioxide sol solution in a container of a hydrothermal reaction kettle, and react under the conditions of a temperature of 80-160°C and a time of 12-36 hours. The liquid is separated to obtain pre-crystallized nano-scale titanium dioxide;
(2)真空焙烧处理(2) Vacuum roasting treatment
将步骤(1)中得到的二氧化钛经60-100℃、真空度为0.1MPa干燥12h后,初次研磨成二氧化钛粉末;将其在真空度为0.1MPa,温度为160-220℃条件下,焙烧2.0-4.0h,再次研磨得到碘掺杂二氧化钛纳米催化剂。Dry the titanium dioxide obtained in step (1) at 60-100°C and a vacuum of 0.1MPa for 12 hours, then grind it into titanium dioxide powder for the first time; roast it at a vacuum of 0.1MPa and a temperature of 160-220°C for 2.0 -4.0h, grind again to obtain iodine-doped titanium dioxide nano-catalyst.
所述的含碘化合物是碘化钾或碘化钠;Described iodine-containing compound is potassium iodide or sodium iodide;
所述的钛酸酯是钛酸四丁酯或钛酸四异丙酯;The titanate is tetrabutyl titanate or tetraisopropyl titanate;
所述的抑制剂是乙酸或乙酰丙酮;Described inhibitor is acetic acid or acetylacetone;
所述的络合剂是聚乙烯吡咯烷酮或聚乙二醇。Described complexing agent is polyvinylpyrrolidone or polyethylene glycol.
含碘化合物与钛酸酯的质量比为2∶100-6∶100;The mass ratio of the iodine-containing compound to the titanate is 2:100-6:100;
抑制剂与钛酸酯的体积比为1∶20-1∶1;The volume ratio of inhibitor to titanate is 1:20-1:1;
络合剂与含碘化合物的质量比为1∶50-1∶20。The mass ratio of the complexing agent to the iodine-containing compound is 1:50-1:20.
碘掺杂二氧化钛纳米催化剂非均相催化反式类胡萝卜素构型转化的用途,是将反式的番茄红素或β-胡萝卜素、催化剂及乙酸乙酯在避光条件下加热回流,反应结束反应液经冷却、离心分离催化剂后,再经真空蒸去乙酸乙酯,得到高顺式占比的番茄红素或β-胡萝卜素。The use of iodine-doped titanium dioxide nanocatalyst heterogeneously catalyzing the configuration conversion of trans-carotenoids is to heat and reflux trans-lycopene or β-carotene, catalyst and ethyl acetate under dark conditions, and the reaction ends After the reaction solution is cooled and the catalyst is separated by centrifugation, the ethyl acetate is evaporated in a vacuum to obtain lycopene or β-carotene with a high cis ratio.
本发明的有益效果Beneficial effects of the present invention
与已有报道工艺相比,本发明制备碘掺杂二氧化钛纳米催化剂的创新之处在于:Compared with the existing reported process, the innovation of the present invention to prepare iodine-doped titania nano-catalyst is:
(1)将钛酸酯与抑制剂混合后,直接与含络合剂的水溶液反应制备溶胶,该步骤无需乙醇作用,因而比现有技术大大降低了溶剂使用成本;(1) After mixing the titanate and the inhibitor, directly react with the aqueous solution containing the complexing agent to prepare the sol. This step does not require the action of ethanol, thus greatly reducing the solvent usage cost compared with the prior art;
(2)将上述(1)中溶胶进行水热反应,而不是采用现有技术的溶胶-凝胶法。这一改进的优势在于:首先,反应后的混合液仅需离心操作即可分离出预晶化的纳米级二氧化钛,这也便于有机溶剂的回收再利用,从而降低了催化剂的生产成本,而现有技术工艺的陈化过程中,溶剂是很难被回收再利用的,从而本发明也解决了现有技术存在的环保问题;其次,这一步骤所需时间仅为现有技术陈化步骤的1/8左右,从而大大提高了催化剂制备的效率;(2) The sol in (1) above is subjected to a hydrothermal reaction instead of the sol-gel method of the prior art. The advantages of this improvement are as follows: firstly, the pre-crystallized nano-scale titanium dioxide can be separated from the reacted mixed solution only by centrifugation, which is also convenient for the recovery and reuse of organic solvents, thus reducing the production cost of the catalyst. In the aging process of the prior art process, the solvent is difficult to be recycled and reused, so the present invention also solves the environmental protection problems existing in the prior art; secondly, the time required for this step is only 100% of that of the aging step of the prior art. About 1/8, thus greatly improving the efficiency of catalyst preparation;
(3)本发明所得催化剂与现有碘掺杂二氧化钛纳米催化剂相比,不仅提高了其催化全反式类胡萝卜素异构化的活性,而且其具有结晶度高、热稳定好、催化活性更稳定的优点。(3) Compared with the existing iodine-doped titanium dioxide nano-catalyst, the catalyst obtained by the present invention not only improves the activity of its catalytic all-trans carotenoid isomerization, but also has high crystallinity, good thermal stability and higher catalytic activity. The advantages of stability.
本申请所得催化剂对催化反式构型类胡萝卜素异构化为顺式异构体显示出高活性,用于番茄红素异构化时产品中总顺式番茄红素占比达到75%以上,用于催化β-胡萝卜素异构化时产品中总顺式β-胡萝卜素占比达到50%以上,且能得到较高含量的5-顺式番茄红素和9-顺式β-胡萝卜素。该催化剂制备时间约仅为现有溶胶-凝胶法技术的1/4。该催化剂具有制备工艺简单、高效、经济、重复利用、环境友好的特点。该催化剂催化获得的顺式类胡萝卜素有助于提高保健食品的功能性,从而拓宽类胡萝卜素应用领域。The catalyst obtained in the present application shows high activity for catalyzing the isomerization of trans-configuration carotenoids into cis-isomers, and when used for isomerization of lycopene, the proportion of total cis-lycopene in the product reaches more than 75%. When used to catalyze the isomerization of β-carotene, the total cis-β-carotene in the product accounts for more than 50%, and can obtain a higher content of 5-cis-lycopene and 9-cis-β-carotene white. The preparation time of the catalyst is only about 1/4 of the existing sol-gel method. The catalyst has the characteristics of simple preparation process, high efficiency, economy, repeated utilization and environmental friendliness. The cis-carotenoids catalyzed by the catalyst help to improve the functionality of health food, thereby broadening the application field of carotenoids.
附图说明Description of drawings
图1.本发明实施例5中得到的催化剂按照发明内容中催化剂活性评价方法,催化异构化全反式番茄红素(纯度90%)反应2h后的HPLC谱图。从图1可知,总顺式番茄红素相对百分含量为83.75,其中5-顺式番茄红素的相对百分含量为19.91。Fig. 1. The catalyst obtained in Example 5 of the present invention according to the catalyst activity evaluation method in the summary of the invention, catalyzes isomerization of all-trans lycopene (purity 90%) after 2h of reaction HPLC spectrogram. It can be seen from Figure 1 that the relative percentage of total cis-lycopene is 83.75, and the relative percentage of 5-cis-lycopene is 19.91.
图2.本发明实施例5中得到的催化剂按照发明内容中催化剂活性评价方法,催化异构化全反式β-胡萝卜素(纯度90%)反应2h后的HPLC谱图。从图2可知,总顺式β-胡萝卜素相对百分含量为55.62,其中9-顺式β-胡萝卜素的相对百分含量为22.78。Fig. 2. The catalyst obtained in Example 5 of the present invention according to the catalyst activity evaluation method in the summary of the invention, catalyzes isomerization of all-trans β-carotene (purity 90%) after 2h of reaction HPLC spectrogram. It can be seen from Fig. 2 that the relative percentage content of total cis-β-carotene is 55.62, and the relative percentage content of 9-cis-β-carotene is 22.78.
图3.本发明实施例5中得到的催化剂,经透射电镜(TEM)检测得到的像图,从图3可知,催化剂为纳米级的粒子。Fig. 3. The catalyst obtained in Example 5 of the present invention, the image diagram obtained through transmission electron microscopy (TEM) detection, as can be seen from Fig. 3, the catalyst is a nanoscale particle.
图4.本发明实施例5中与对照例1得到的催化剂,经X射线衍射(XRD)检测得到的谱图,从图4可知,本发明所得催化剂为单一的锐钛矿相,其结晶度好于现有溶胶-凝胶法技术的。Fig. 4. the catalyst that obtains with comparative example 1 in the embodiment of the present invention 5, detects the spectrogram that obtains through X-ray diffraction (XRD), as can be seen from Fig. 4, the obtained catalyst of the present invention is a single anatase phase, and its crystallinity better than existing sol-gel techniques.
图5.本发明实施例5中得到的催化剂,经比表面积测定仪检测得到的N2吸附-脱附曲线和相应的孔径分布图,根据BET方程和BJH方法计算样品的比表面积为189.851m2/g、平均孔径为从图5可知,催化剂样品检测出现明显的滞后环,吸附等温线呈典型的IV型,其具有介孔结构。Fig. 5. the catalyst that obtains in the embodiment 5 of the present invention, the N that detects through the specific surface area measuring instrument - desorption curve and the corresponding pore size distribution figure, according to the BET equation and the BJH method, the specific surface area of the sample is 189.851m /g, the average pore diameter is It can be seen from Fig. 5 that the detection of the catalyst sample shows an obvious hysteresis loop, and the adsorption isotherm is a typical type IV, which has a mesoporous structure.
图6和图7.本发明实施例5和对照例1中得到的真空焙烧前的催化剂,经热重分析仪(TG)检测得到的谱图,从图6和图7可知,在50~200℃范围内,实施例5所得催化剂失重仅1.465%,远低于对照例1的10.76%,这说明本发明所得催化剂具有良好的热稳定性。Fig. 6 and Fig. 7. the catalyst before the vacuum roasting that obtains in the embodiment of the present invention 5 and comparative example 1, detect the spectrogram that obtains through thermogravimetric analyzer (TG), as can be known from Fig. 6 and Fig. 7, in 50~200 In the range of °C, the weight loss of the catalyst obtained in Example 5 is only 1.465%, which is far lower than 10.76% in Comparative Example 1, which shows that the catalyst obtained in the present invention has good thermal stability.
图8.本发明实施例5中得到的催化剂与对照例1的催化剂,按照发明内容中催化剂活性评价方法,其随重复利用次数的增加对番茄红素异构化的影响结果柱状图,从图7可知,实施例5中得到的催化剂催化反应1次至5次,总顺式番茄红素相对百分含量从83.75降至71.4,而对照例1的催化反应其相对百分含量从79.41降至60.03。随催化剂重复利用次数的增加,总顺式番茄红素相对百分含量下降的原因:一是随催化剂重复利用次数的增加,不可避免有催化剂质量损失;二是二氧化钛负载的活性碘存在质量损失。这说明本申请所得催化剂的稳定性高于现有溶胶-凝胶法技术的。Fig. 8. The catalyst obtained in Example 5 of the present invention and the catalyst of Comparative Example 1, according to the catalyst activity evaluation method in the summary of the invention, the histogram of the effect on the isomerization of lycopene with the increase in the number of reuse times, from Fig. 7, it can be seen that the catalyst catalyst obtained in Example 5 catalyzed the reaction 1 to 5 times, and the relative percentage content of total cis-lycopene dropped from 83.75 to 71.4, while its relative percentage content dropped from 79.41 to 71.4 in the catalytic reaction of Comparative Example 1. 60.03. The reasons for the decrease in the relative percentage of total cis-lycopene with the increase in the number of catalyst reuses are as follows: firstly, the catalyst mass loss is inevitable with the increase in the catalyst reuse times; This shows that the stability of the catalyst obtained in the present application is higher than that of the existing sol-gel method technology.
具体实施方式Detailed ways
为更好的理解本发明,下面结合实施例对本发明作进一步的详细说明,但本发明要求保护的范围并不局限于实施例所限的范围。For a better understanding of the present invention, the present invention will be further described in detail below in conjunction with examples, but the scope of protection claimed by the present invention is not limited to the scope limited by the examples.
本发明以下实施例所采用的试剂均购自国药集团化学试剂有限公司,无特别说明均为分析纯,其中钛酸四丁酯(相对密度为0.996)、钛酸四异丙酯为化学纯。The reagents used in the following examples of the present invention were all purchased from Sinopharm Chemical Reagent Co., Ltd., and were of analytical grade unless otherwise specified, among which tetrabutyl titanate (relative density: 0.996) and tetraisopropyl titanate were chemically pure.
为了更加清楚的表达本发明实施例中水热预晶化-真空热处理工艺操作步骤,以便与现有技术(CN201410736320.3)对照,本发明所得催化剂制备方法分成如下6个步骤详述,其中步骤(1)~(4)为水热预晶化技术工艺,(5)和(6)为真空焙烧处理技术工艺。In order to more clearly express the hydrothermal precrystallization-vacuum heat treatment process operation steps in the embodiment of the present invention, so as to compare with the prior art (CN201410736320.3), the preparation method of the catalyst obtained in the present invention is divided into the following 6 steps in detail, wherein the steps (1)-(4) are hydrothermal pre-crystallization technology, (5) and (6) are vacuum roasting treatment technology.
实施例1Example 1
(1)在常温下,将200mg Kl、4mg聚乙烯吡咯烷酮加入到20mL去离子纯水中,混合均匀,得到混合物A;(1) At normal temperature, 200mg Kl and 4mg polyvinylpyrrolidone were added to 20mL deionized pure water, and mixed uniformly to obtain mixture A;
(2)将0.5mL乙酸加入到10mL钛酸四丁酯(合10g)中,混合均匀,得到混合物B;(2) Add 0.5 mL of acetic acid to 10 mL of tetrabutyl titanate (10 g in total), and mix well to obtain mixture B;
(3)在室温和剧烈搅拌条件下,将混合物B缓慢滴加到混合物A中,滴加完毕后,继续搅拌2h;(3) Slowly add the mixture B to the mixture A under the conditions of room temperature and vigorous stirring, and continue to stir for 2 hours after the addition is completed;
(4)将步骤(3)的反应液置于水热反应釜的容器中,温度80℃、时间12h条件下反应,反应液经离心得到二氧化钛沉淀;(4) Place the reaction solution in step (3) in a container of a hydrothermal reaction kettle, react at a temperature of 80° C. and a time of 12 hours, and centrifuge the reaction solution to obtain titanium dioxide precipitation;
(5)将步骤(4)中得到的二氧化钛沉淀经60℃、真空度为0.1MPa干燥12h后,初次研磨成二氧化钛粉末;(5) After drying the titanium dioxide precipitate obtained in step (4) at 60° C. and a vacuum degree of 0.1 MPa for 12 hours, grind it into titanium dioxide powder for the first time;
(6)将步骤(5)中得到的二氧化钛粉末,在真空度为0.1MPa,温度为160℃条件下,焙烧2h,再次研磨得到碘掺杂二氧化钛纳米催化剂。(6) Calcining the titanium dioxide powder obtained in the step (5) at a vacuum degree of 0.1 MPa and a temperature of 160° C. for 2 h, and grinding again to obtain an iodine-doped titanium dioxide nanocatalyst.
催化活性的评价:在25mL的圆底烧瓶中,分别加入20mg纯度为90%的番茄红素或者β-胡萝卜素、10mg催化剂及20mL乙酸乙酯;将圆底烧瓶连接好冷凝装置及氮气排氧装置后,置于77℃水浴中避光反应2h,冰水浴冷却,经1万r/min离心10min后,取100μL反应液,用乙酸乙酯定容至5mL,用0.22μm滤膜过滤后,用液相色谱仪,以面积归一化法分别在472nm处检测番茄红素和在450nm处检测β-胡萝卜素中各异构体相对百分含量。色谱柱:YMC C30柱(5μm,250mm×4.6mm);流动相:A相:甲醇∶乙腈=25∶75,B相:甲基叔丁基醚100%;梯度条件:0~20min,A相由100%减少到50%,20~40min,A相保持50%;样品溶剂:乙酸乙酯;流速:1mL/min;柱温:30℃;进样量:20μL。总顺式番茄红素相对百分含量为60.26,总顺式β-胡萝卜素相对百分含量为35.38。Evaluation of catalytic activity: In a 25mL round bottom flask, add 20mg of lycopene or β-carotene with a purity of 90%, 10mg of catalyst and 20mL of ethyl acetate; connect the round bottom flask to a condensing device and nitrogen exhaust After installation, place in a water bath at 77°C to avoid light for 2 hours, cool in an ice-water bath, centrifuge at 10,000 r/min for 10 minutes, take 100 μL of the reaction solution, dilute it to 5 mL with ethyl acetate, and filter it with a 0.22 μm filter membrane. Use liquid chromatography to detect lycopene at 472nm and the relative percentage content of each isomer in β-carotene at 450nm by area normalization method. Chromatographic column: YMC C30 column (5μm, 250mm×4.6mm); mobile phase: phase A: methanol: acetonitrile = 25:75, phase B: 100% methyl tert-butyl ether; gradient conditions: 0 ~ 20min, phase A Decrease from 100% to 50%, 20-40min, keep phase A at 50%; sample solvent: ethyl acetate; flow rate: 1mL/min; column temperature: 30°C; injection volume: 20μL. The relative percentage content of total cis-lycopene was 60.26, and the relative percentage content of total cis-β-carotene was 35.38.
实施例2至实施例6各步骤所采用的原料以及工艺条件如表1示:Embodiment 2 to the raw material that each step of embodiment 6 adopts and processing condition are shown in table 1:
表1Table 1
对照例1为溶胶-凝胶法制备碘掺杂纳米催化剂,按照本案催化剂活性评价方法,其与水热法的实施例5比较,各步骤所采用的原料以及工艺条件如表2所示:Comparative example 1 is that sol-gel method prepares iodine-doped nano-catalyst, according to this case catalyst activity evaluation method, it compares with the embodiment 5 of hydrothermal method, the raw material that each step adopts and processing condition are as shown in table 2:
表2Table 2
从表2的对照例1与实施例5所得催化剂的催化结果比较可知,本发明提高了催化剂的活性,且水热法在步骤(1)和(2)中无需乙醇作用,从而大大降低了催化剂的制备成本。在步骤3中水热法仅需12h,而溶胶-凝胶法中所需时间长达96h,水热工艺不仅大大提高了催化剂的制备效率,而且仅需离心即可分离回收溶剂,从而解决了溶胶-凝胶法中溶剂挥发所导致的环保和催化剂制备成本提高的问题。综上,水热法制备碘掺杂纳米催化剂工艺更加适用于工业化生产需要。From the comparative example 1 of table 2 and the catalytic result of the gained catalyst of embodiment 5, the present invention has improved the activity of catalyst, and hydrothermal method does not need ethanol effect in step (1) and (2), thereby greatly reduces catalyst preparation cost. In step 3, the hydrothermal method only needs 12h, while the time required in the sol-gel method is as long as 96h. The hydrothermal process not only greatly improves the preparation efficiency of the catalyst, but also only needs centrifugation to separate and recover the solvent, thereby solving the problem of The problem of environmental protection and catalyst preparation cost increase caused by solvent volatilization in the sol-gel method. In summary, the preparation of iodine-doped nanocatalysts by hydrothermal method is more suitable for industrial production.
上述具体实施方式不以任何形式限制本发明的技术方案,凡是采用等同替换或等效变换的方式所获得的技术方案均落在本发明的保护范围。The above specific embodiments do not limit the technical solutions of the present invention in any form, and all technical solutions obtained by means of equivalent replacement or equivalent transformation fall within the scope of protection of the present invention.
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