CN104543069A - Pile-fermentation device for black tea production - Google Patents
Pile-fermentation device for black tea production Download PDFInfo
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- CN104543069A CN104543069A CN201510016851.XA CN201510016851A CN104543069A CN 104543069 A CN104543069 A CN 104543069A CN 201510016851 A CN201510016851 A CN 201510016851A CN 104543069 A CN104543069 A CN 104543069A
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- fuselage
- black tea
- transmission mechanism
- chain
- sprocket
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Abstract
The invention relates to a pile-fermentation device for black tea production. The pile-fermentation device comprises a machine body, a distribution mechanism, an active drive mechanism, a passive drive mechanism, a conveyer chain, a stock supporting plate, a discharge deblocking mechanism and a discharge translation mechanism, wherein the distribution mechanism is arranged at the top of the machine body; the active drive mechanism is arranged at the rear end of the bottom of the machine body; the passive drive mechanism is arranged at the front end of the bottom of the machine body; the conveyor chain is connected with the active drive mechanism and the passive drive mechanism, and is driven by the active drive mechanism; the stock supporting plate is connected with the conveyer chain; the discharge deblocking mechanism is arranged at the rear end of the machine body, and is located above the active drive mechanism; and the discharge translation mechanism is arranged below the active drive mechanism. The pile-fermentation device for black tea production provided by the invention has the advantages of uniform tea distribution, no easiness of spicing, good fermentation effect, discharge uniformity and the like.
Description
Technical field
The present invention relates to a kind of Tea Production equipment, be specifically related to a kind of wet stack device for black tea manufacture, belong to Tea Production equipment technical field.
Background technology
Black tea have quench the thirst, give protection against cancer, anticancer, aid digestion, lose weight, the effect such as delay senility, deeply like by consumer.The manufacturing process of black tea generally comprise complete, knead, the operation such as wet heap and drying.
Under so-called wet heap refers to enzymatic catalysis under microorganism participates in and hyther, tea component is oxidized, condensation, the series reaction such as decomposition, make it generate the more complicated material being conducive to black tea quality formation.
And in the prior art, not being specifically designed to the wet stack device of black tea manufacture, tealeaves very easily produces and goes mouldy, and has the peculiar smell such as musty, tart flavour, and millet paste is muddy, and also British plain spirits, drinks the shortcomings such as rear dry.
Therefore, for solving the problems of the technologies described above, the necessary wet stack device for black tea manufacture providing a kind of innovation, to overcome described defect of the prior art.
Summary of the invention
For solving the problem, the object of the present invention is to provide a kind of tealeaves distributed uniform, not easily bonding, the good and discharging of ferment effect is uniformly for the wet stack device of black tea manufacture.
For achieving the above object, the technical scheme that the present invention takes is: a kind of wet stack device for black tea manufacture, and it comprises fuselage, mechanism and the flat transfer mechanism of discharging are deblocked in distributor gear, initiatively transmission mechanism, passive transmission mechanism, chain, stock supporting plate, discharging; Wherein, described distributor gear is arranged on the top of fuselage; Described active transmission mechanism is arranged on the rear end of fuselage bottom; Described passive transmission mechanism is arranged on the front end of fuselage bottom; Described chain connects initiatively transmission mechanism and passive transmission mechanism, and is driven by active transmission mechanism; Described stock supporting plate is connected with chain; Described discharging mechanism of deblocking is arranged on the rear end of fuselage, and is positioned at initiatively above transmission mechanism; The flat transfer mechanism of described discharging is arranged on the below of initiatively transmission mechanism.
Wet stack device for black tea manufacture of the present invention is set to further: described distributor gear comprises track, vehicle frame, wheel, point gas-distributing motor, drive roll, driven roll and conveyer belt; Wherein, described track installation is on fuselage; The front-end and back-end of described vehicle frame are provided with described wheel; Described wheel is arranged in orbit, and can move back and forth along track; Described point of gas-distributing motor is immobilizated on vehicle frame, and it is provided with a drive sprocket; Described drive roll, driven roll are articulated on vehicle frame respectively; One end of described drive roll is provided with a drive sprocket, and this drive sprocket is connected by a chain drive-belt with drive sprocket; One end of described driven roll is provided with drive sprocket; Be provided with a walking sprocket wheel in a wherein wheel, this walking sprocket wheel is connected by a driving chain with drive sprocket; Described conveyer belt is set on drive roll and driven roll.
Wet stack device for black tea manufacture of the present invention is set to further: described track is provided with a pair limit switch, and described vehicle frame is between this is to limit switch; Described limit switch and motor are electrically connected.
Wet stack device for black tea manufacture of the present invention is set to further: be respectively equipped with a baffle plate in the both sides of described vehicle frame, conveyer belt is between two baffle plates.
Wet stack device for black tea manufacture of the present invention is set to further: described discharging mechanism of deblocking comprises frame, reductor, some sour jujube bars and tea retaining plate; Wherein, described frame is horizontally installed on tea retaining plate; Described reductor is installed on the side of frame, it is provided with a drive sprocket; Described each sour jujube bar is articulated on tea retaining plate; One is established by movable sprocket in one end of each sour jujube bar; Wherein one is connected by chain with drive sprocket by movable sprocket; All the other are connected by chain between two by movable sprocket; The quil of length interphase distribution is provided with in described sour jujube bar.
Wet stack device for black tea manufacture of the present invention is set to further: described sour jujube bar is specifically provided with four, and these four sour jujube bars are arranged in parallel from top to bottom; Spacing between adjacent two sour jujube bars is 350mm.
Wet stack device for black tea manufacture of the present invention is set to further: described active transmission mechanism comprises motor, reductor, transition axis, driving shaft and active five horn rings; Wherein, described motor, reductor are installed on fuselage respectively, and both are connected by some bead apexes and realize transmission; Described transition axis is articulated on fuselage, and it is connected by a pair oscillating bearing with reductor; Transition sprocket wheel is installed on described transition axis; Described driving shaft is articulated in the tail end of fuselage, and which is provided with initiatively drive sprocket, described active drive sprocket is connected by the second driving chain with transition sprocket wheel; Described active five horn ring is installed on driving shaft.
Wet stack device for black tea manufacture of the present invention is set to further: described passive transmission mechanism comprises driven axle and passive five horn rings; Described driven axle is articulated in the front end of fuselage; Described passive five horn rings are installed on driven axle; Described chain is engaged on active five horn rings and passive five horn rings.
Wet stack device for black tea manufacture of the present invention is also set to: described driving shaft and driven axle are respectively equipped with some rolling bearing units, and described rolling bearing units are installed on a roll adjustment frame, and described roll adjustment frame is installed on fuselage by an adjusting screw(rod).
Compared with prior art, the present invention has following beneficial effect:
1. the distribution system of the wet stack device for black tea manufacture of the present invention is by moving back and forth in orbit, tealeaves can be evenly distributed in the wet stack device for black tea manufacture, tealeaves is piled high 1.5 ~ 1.7 meters, avoid tealeaves to be deposited in the centre of the wet stack device for black tea manufacture; Meanwhile, it adopts a motor, and the cost reducing equipment is low.
2. the tealeaves that lump after fermentation can deblock by the discharging of the wet stack device for black tea manufacture of the present invention mechanism of deblocking, and make discharging evenly, discharging speed is controlled, is convenient to the processing of subsequent technique; Meanwhile, sour jujube bar can also stop tealeaves, and tealeaves entirety can be avoided to topple over, and controls load.
3. the active transmission mechanism of the wet stack device for black tea manufacture of the present invention adopts large transmission speed ratio, thus can drive tealeaves slowly, avoids tealeaves bonding with the inwall of fermentation machine during the fermentation, and makes fermentation time reach 6-8 hour; Meanwhile, it also has the plurality of advantages such as easy to adjust, stable transmission.
Accompanying drawing explanation
Fig. 1 is the structural representation of the wet stack device for black tea manufacture of the present invention.
Fig. 2 is the front view of the distributor gear in Fig. 1.
Fig. 3 is the top view of Fig. 2.
Fig. 4 is the side view of Fig. 2.
Fig. 5 is the schematic diagram of the active transmission mechanism in Fig. 1.
Fig. 6 is the schematic diagram of the passive transmission mechanism in Fig. 1.
Fig. 7 is the side view of Fig. 6.
Fig. 8 is the partial enlarged drawing at I place in Fig. 1.
Fig. 9 is that discharging in Fig. 1 is deblocked the front view of mechanism.
Figure 10 is that discharging in Fig. 1 is deblocked the side view of mechanism.
Detailed description of the invention
Refer to shown in Figure of description 1 to accompanying drawing 10, the present invention is a kind of wet stack device for black tea manufacture, and it is made up of fuselage 2, distributor gear 3, initiatively transmission mechanism 4, passive transmission mechanism 5, chain 6, stock supporting plate 7, discharging a few part such as mechanism 8 and the flat transfer mechanism 9 of discharging of deblocking.
Wherein, described distributor gear 3 is arranged on the top of fuselage 2, and it is for being evenly distributed on tealeaves in fuselage 2, tealeaves is piled high 1.5 ~ 1.7 meters, avoids tealeaves to be deposited in the centre of fuselage 2.Described active transmission mechanism 4 is arranged on the rear end bottom fuselage 2; Described passive transmission mechanism 5 is arranged on the front end bottom fuselage 2.Described chain 6 connects initiatively transmission mechanism 4 and passive transmission mechanism 5, and is driven by active transmission mechanism 4.Described stock supporting plate 7 is connected with chain 6, and links with chain 6, and it carries tealeaves, and tealeaves can be made slowly mobile in fuselage 2.Described discharging mechanism 8 of deblocking is arranged on the rear end of fuselage 2, and is positioned at initiatively above transmission mechanism 4, and it is for carrying out discharging by the tealeaves after fermentation.The flat transfer mechanism 9 of described discharging is arranged on the below of initiatively transmission mechanism 4, and it is for delivering to next process by the tea leaf conveying of discharging.
Further, described distributor gear 3 is made up of a few part such as track 31, vehicle frame 32, wheel 33, point gas-distributing motor 34, drive roll 35, driven roll 36 and conveyer belt 37.
Wherein, described track 31 is installed on fuselage 2, and along the front and back of fuselage 2 to layout.
The front-end and back-end of described vehicle frame 32 are provided with described wheel 33.Described wheel 33 is arranged on track 31, and can move back and forth along track 31.A walking sprocket wheel 331 is provided with in a wherein wheel 33.
Described point of gas-distributing motor 34 is immobilizated on vehicle frame, and it is provided with a drive sprocket 38.This point of gas-distributing motor 4 is clockwise and anticlockwise motor.
Described drive roll 35, driven roll 36 are articulated on vehicle frame 32 respectively, and spacing is between the two 1.3m.One end of described drive roll 35 is provided with a drive sprocket 39, and this drive sprocket 39 is connected by a chain drive-belt 310 with drive sprocket 38.One end of described driven roll 36 is provided with drive sprocket 311, and this drive sprocket 311 is connected by a driving chain 312 with walking sprocket wheel 331.
Described conveyer belt 37 is set on drive roll 35 and driven roll 36, and it is for carrying tealeaves, and tealeaves is fallen in fuselage 2.
Described track 31 is provided with a pair limit switch 313, and described vehicle frame 32 is between this is to limit switch 313.Described limit switch 313 and a point gas-distributing motor 34 are electrically connected, and can control point positive and negative rotation of gas-distributing motor 34.
Be respectively equipped with a baffle plate 314 in the both sides of described vehicle frame 32, conveyer belt 37 is between two baffle plates 314.
The operation principle of described distributor gear 3 is as follows:
1. point gas-distributing motor 34 rotates, and makes drive sprocket 38 drive drive sprocket 39, and drive sprocket 39 links drive roll 35 again; Can driving conveying belt 37 after described drive roll 35 rotates, the tealeaves on conveyer belt 37 is fallen in fuselage 2.
2. conveyer belt 37 links driven roll 36, and driven roll 36 drives drive sprocket 311, drives walking sprocket wheel 331 again by drive sprocket 311; By walking sprocket wheel 331, wheel 33 is walked on track 31, and the direction that wheel 33 is walked is consistent with conveyer belt 37 rotation direction.
3., when wheel 33 touches limit switch 313, a point gas-distributing motor 34 rotates backward, and repeats said process, thus realizes uniform distribution tealeaves.
Described active transmission mechanism 4 is made up of a few parts such as motor 42, reductor 43, transition axis 44, driving shaft 45 and active five horn rings 46.
Wherein, described motor 42, reductor 43 are installed on fuselage 2 respectively, and both are connected by some bead apexes 411 and realize transmission.Described motor 42 is frequency-conversion and speed-regulation motor, thus can carry out frequency control.The reductor that described reductor 43 adopts transmission speed ratio large.
Described transition axis 44 is articulated on fuselage 2, and it is connected by a pair oscillating bearing 412 with reductor 43, thus makes reductor 43 drive transition axis 44 to rotate.On described transition axis 44, transition sprocket wheel 441 is installed.
Described driving shaft 45 is articulated in the tail end of fuselage 2, which is provided with drive sprocket 413, and described drive sprocket 413 is connected by the second driving chain 14 with transition sprocket wheel 412.Described active five horn ring 46 is installed on driving shaft 45.
Described passive transmission mechanism 5 comprises driven axle 57 and passive five horn rings 58.Described driven axle 57 is articulated in the front end of fuselage 2.Described passive five horn rings 58 are installed on driven axle 57, and it is identical with the structure of active five horn rings 56.
Described chain 6 is combined on active five horn rings 46 and passive five horn rings 58, and is driven by active five horn rings 46.
Further, described driving shaft 45 and driven axle 57 are respectively equipped with some rolling bearing units 15, described rolling bearing units 15 are installed on a roll adjustment frame 16, and described roll adjustment frame 16 is installed on fuselage 2 by an adjusting screw(rod) 17, so just can regulate the spacing between driving shaft 45 and driven axle 57.
The operation principle of described active transmission mechanism 4, passive transmission mechanism 5 is as follows: by motor 42 successively transmission speed reducer 43, oscillating bearing 412, transition axis 44; By the transition sprocket wheel 412 transmission drive sprocket 413 of transition axis 44, driving shaft 45 is rotated; Described driving shaft 45 interlock initiatively five horn rings 46, make initiatively five horn rings 46 drive chain 6; Thereupon, the stock supporting plate 7 on chain 6 also links, and makes the tealeaves slowly movement that is positioned on stock supporting plate 7, and tealeaves is fermented in movement, ensures that tea leaf fermentation fermentation time is 6-8 hour, makes tea leaf fermentation reach optimum state.
Described discharging mechanism 8 of deblocking is made up of a few parts such as frame 81, discharging reductor 82, some sour jujube bars 83 and tea retaining plates 4.
Wherein, described frame 81 is horizontally installed on tea retaining plate 84.Described discharging reductor 82 is installed on the side of frame 81, it is provided with a drive sprocket 85.
Described each sour jujube bar 83 is articulated on tea retaining plate 84.One is established by movable sprocket 87 in one end of each sour jujube bar 83.Wherein one is connected by chain 88 with drive sprocket 85 by movable sprocket 87; All the other are connected by chain 88 between two by movable sprocket 87.The quil 89 of length interphase distribution is provided with in described sour jujube bar 83.
In the present embodiment, described sour jujube bar 83 is specifically provided with four, and these four sour jujube bars 83 are arranged in parallel from top to bottom.Spacing between adjacent two sour jujube bars 83 is 350mm.
The deblock operation principle of mechanism 8 of described discharging is as follows: described discharging reductor 82 is by drive sprocket 85, drive sprocket 85 by chain 88 drive topmost by movable sprocket 87, and passed through chain 88 transmission successively by between movable sprocket 87, thus make each sour jujube bar 83 synchronous axial system; The tealeaves of caking deblocks by the quil 89 on sour jujube bar 83.
Above detailed description of the invention is only the preferred embodiment of this creation, and not in order to limit this creation, any amendment made within all spirit in this creation and principle, equivalent replacement, improvement etc., within the protection domain that all should be included in this creation.
Claims (9)
1. for a wet stack device for black tea manufacture, it is characterized in that: comprise fuselage, mechanism and the flat transfer mechanism of discharging are deblocked in distributor gear, initiatively transmission mechanism, passive transmission mechanism, chain, stock supporting plate, discharging; Wherein, described distributor gear is arranged on the top of fuselage; Described active transmission mechanism is arranged on the rear end of fuselage bottom; Described passive transmission mechanism is arranged on the front end of fuselage bottom; Described chain connects initiatively transmission mechanism and passive transmission mechanism, and is driven by active transmission mechanism; Described stock supporting plate is connected with chain; Described discharging mechanism of deblocking is arranged on the rear end of fuselage, and is positioned at initiatively above transmission mechanism; The flat transfer mechanism of described discharging is arranged on the below of initiatively transmission mechanism.
2. as claimed in claim 1 for the wet stack device of black tea manufacture, it is characterized in that: described distributor gear comprises track, vehicle frame, wheel, point gas-distributing motor, drive roll, driven roll and conveyer belt; Wherein, described track installation is on fuselage; The front-end and back-end of described vehicle frame are provided with described wheel; Described wheel is arranged in orbit, and can move back and forth along track; Described point of gas-distributing motor is immobilizated on vehicle frame, and it is provided with a drive sprocket; Described drive roll, driven roll are articulated on vehicle frame respectively; One end of described drive roll is provided with a drive sprocket, and this drive sprocket is connected by a chain drive-belt with drive sprocket; One end of described driven roll is provided with drive sprocket; Be provided with a walking sprocket wheel in a wherein wheel, this walking sprocket wheel is connected by a driving chain with drive sprocket; Described conveyer belt is set on drive roll and driven roll.
3., as claimed in claim 1 for the wet stack device of black tea manufacture, it is characterized in that: described track is provided with a pair limit switch, described vehicle frame is between this is to limit switch; Described limit switch and motor are electrically connected.
4., as claimed in claim 3 for the wet stack device of black tea manufacture, it is characterized in that: be respectively equipped with a baffle plate in the both sides of described vehicle frame, conveyer belt is between two baffle plates.
5. as claimed in claim 1 for the wet stack device of black tea manufacture, it is characterized in that: described discharging mechanism of deblocking comprises frame, discharging reductor, some sour jujube bars and tea retaining plate; Wherein, described frame is horizontally installed on tea retaining plate; Described discharging reductor is installed on the side of frame, it is provided with a drive sprocket; Described each sour jujube bar is articulated on tea retaining plate; One is established by movable sprocket in one end of each sour jujube bar; Wherein one is connected by chain with drive sprocket by movable sprocket; All the other are connected by chain between two by movable sprocket; The quil of length interphase distribution is provided with in described sour jujube bar.
6., as claimed in claim 5 for the wet stack device of black tea manufacture, it is characterized in that: described sour jujube bar is specifically provided with four, these four sour jujube bars are arranged in parallel from top to bottom; Spacing between adjacent two sour jujube bars is 350mm.
7. as claimed in claim 1 for the wet stack device of black tea manufacture, it is characterized in that: described active transmission mechanism comprises motor, reductor, transition axis, driving shaft and active five horn rings; Wherein, described motor, reductor are installed on fuselage respectively, and both are connected by some bead apexes and realize transmission; Described transition axis is articulated on fuselage, and it is connected by a pair oscillating bearing with reductor; Transition sprocket wheel is installed on described transition axis; Described driving shaft is articulated in the tail end of fuselage, and which is provided with initiatively drive sprocket, described active drive sprocket is connected by the second driving chain with transition sprocket wheel; Described active five horn ring is installed on driving shaft.
8., as claimed in claim 7 for the wet stack device of black tea manufacture, it is characterized in that: described passive connecting gear comprises driven axle and passive five horn rings; Described driven axle is articulated in the front end of fuselage; Described passive five horn rings are installed on driven axle; Described chain is engaged on active five horn rings and passive five horn rings.
9. as claimed in claim 8 for the wet stack device of black tea manufacture, it is characterized in that: described driving shaft and driven axle are respectively equipped with some rolling bearing units, described rolling bearing units are installed on a roll adjustment frame, and described roll adjustment frame is installed on fuselage by an adjusting screw(rod).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510016851.XA CN104543069A (en) | 2015-01-13 | 2015-01-13 | Pile-fermentation device for black tea production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510016851.XA CN104543069A (en) | 2015-01-13 | 2015-01-13 | Pile-fermentation device for black tea production |
Publications (1)
| Publication Number | Publication Date |
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| CN104543069A true CN104543069A (en) | 2015-04-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510016851.XA Withdrawn CN104543069A (en) | 2015-01-13 | 2015-01-13 | Pile-fermentation device for black tea production |
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| Country | Link |
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| CN (1) | CN104543069A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105166153A (en) * | 2015-10-10 | 2015-12-23 | 华中农业大学 | Method and device for dark tea pile fermentation |
| CN109353841A (en) * | 2018-11-29 | 2019-02-19 | 浙江越丰茶叶机械有限公司 | A kind of air-cooled feeding fresh tea leaf hutch |
| CN109362908A (en) * | 2018-12-27 | 2019-02-22 | 苏州肯美特设备集成有限公司 | A kind of tea leaf fermentation pile fermentation automation equipment |
| CN112913940A (en) * | 2021-03-09 | 2021-06-08 | 昆明船舶设备集团有限公司 | Tea pile fermentation device and method based on automatic splicing movable material bearing platform |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2233930Y (en) * | 1995-06-28 | 1996-08-28 | 甘肃省酒泉糖厂 | Sugar beet particle quantitative feeding machine |
| CN102613327A (en) * | 2012-04-13 | 2012-08-01 | 广西壮族自治区梧州茶厂 | Automatic fermentation control device and automatic fermentation process for liubao tea |
| CN202603525U (en) * | 2012-04-13 | 2012-12-19 | 广西壮族自治区梧州茶厂 | Automatic control device for Liupu tea fermentation |
| CN202657628U (en) * | 2012-04-29 | 2013-01-09 | 江苏天奇物流系统工程股份有限公司 | Reciprocating trolley type conveyer |
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2015
- 2015-01-13 CN CN201510016851.XA patent/CN104543069A/en not_active Withdrawn
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2233930Y (en) * | 1995-06-28 | 1996-08-28 | 甘肃省酒泉糖厂 | Sugar beet particle quantitative feeding machine |
| CN102613327A (en) * | 2012-04-13 | 2012-08-01 | 广西壮族自治区梧州茶厂 | Automatic fermentation control device and automatic fermentation process for liubao tea |
| CN202603525U (en) * | 2012-04-13 | 2012-12-19 | 广西壮族自治区梧州茶厂 | Automatic control device for Liupu tea fermentation |
| CN202657628U (en) * | 2012-04-29 | 2013-01-09 | 江苏天奇物流系统工程股份有限公司 | Reciprocating trolley type conveyer |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105166153A (en) * | 2015-10-10 | 2015-12-23 | 华中农业大学 | Method and device for dark tea pile fermentation |
| CN105166153B (en) * | 2015-10-10 | 2020-02-18 | 华中农业大学 | Dark tea pile fermentation method and device |
| CN109353841A (en) * | 2018-11-29 | 2019-02-19 | 浙江越丰茶叶机械有限公司 | A kind of air-cooled feeding fresh tea leaf hutch |
| CN109353841B (en) * | 2018-11-29 | 2024-04-26 | 浙江越丰茶叶机械有限公司 | Fresh She Chucang boxes of forced air cooling pay-off tealeaves |
| CN109362908A (en) * | 2018-12-27 | 2019-02-22 | 苏州肯美特设备集成有限公司 | A kind of tea leaf fermentation pile fermentation automation equipment |
| CN112913940A (en) * | 2021-03-09 | 2021-06-08 | 昆明船舶设备集团有限公司 | Tea pile fermentation device and method based on automatic splicing movable material bearing platform |
| CN112913940B (en) * | 2021-03-09 | 2024-03-26 | 昆明船舶设备集团有限公司 | Tea pile fermentation device and method based on automatic splicing movable material bearing table |
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Application publication date: 20150429 |
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