CN104537234A - One-dimensional high-low-pressure turbine transition flow channel optimization design method - Google Patents
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Abstract
本发明公开了一种高低压涡轮过渡流道一维优化设计方法,用于解决现有方法实用性差的技术问题。技术方案是采用贝塞尔曲线构建满足过渡流道几何约束的端壁型线方程。继而生成满足正交多项式的扰动量,并对生成扰动量中过大者进行修正,以防止扰动后流道畸形。并以已有过渡流道几何型线方程为基础,生成新的高低压涡轮过渡流道型线方程。再由高低压涡轮过渡流道中线上的流动控制方程求解出流场性能参数。以总压恢复系数为优化目标函数,采用复合形法直至迭代结果满足精度要求为止。本发明采用贝塞尔曲线为基础构建了高低压涡轮过渡流道的型线方程,对高低压涡轮过渡流道进行优化。克服了现有方法不适用于扩张角度较大的急扩型流道的问题,实用性强。
The invention discloses a one-dimensional optimal design method for a high-low pressure turbine transition channel, which is used to solve the technical problem of poor practicability of the existing method. The technical solution is to use Bezier curves to construct the end wall profile equation that satisfies the geometric constraints of the transition channel. Then generate disturbances satisfying the orthogonal polynomials, and correct the one that is too large in order to prevent the flow channel from being deformed after the disturbance. And based on the existing transition channel geometry line equation, a new high and low pressure turbine transition channel profile equation is generated. Then, the flow field performance parameters are obtained by solving the flow control equation on the middle line of the transition flow channel of the high and low pressure turbine. Taking the total pressure recovery coefficient as the optimization objective function, the composite method is adopted until the iterative results meet the accuracy requirements. The invention uses the Bezier curve as the basis to construct the profile equation of the high-low pressure turbine transition channel, and optimizes the high-low pressure turbine transition channel. The method overcomes the problem that the existing method is not suitable for the rapidly expanding flow channel with a relatively large expansion angle, and has strong practicability.
Description
技术领域technical field
本发明涉及一种高低压涡轮过渡流道设计方法,特别是涉及一种高低压涡轮过渡流道一维优化设计方法。The invention relates to a design method for a high-low pressure turbine transition channel, in particular to a one-dimensional optimization design method for a high-low pressure turbine transition channel.
背景技术Background technique
连接高压涡轮和低压涡轮的涡轮过渡流道是大涵道燃气涡轮发动机的重要部件,气流在涡轮过渡流道中需经历减速扩压过程。由经典扩压器理论可知,气流在扩压通道中极易分离,为了避免分离造成流动损失,必须增加通道轴向长度以减轻扩压程度,而增加轴向长度必然带来涡轮重量和成本的增加。The turbine transition channel connecting the high-pressure turbine and the low-pressure turbine is an important part of the large bypass gas turbine engine, and the air flow in the turbine transition channel needs to undergo a deceleration and diffusion process. According to the classic diffuser theory, the air flow is easily separated in the diffuser channel. In order to avoid the flow loss caused by the separation, the axial length of the channel must be increased to reduce the degree of diffusion, and the increase in the axial length will inevitably bring about the increase in the weight and cost of the turbine. Increase.
长久以来,涡轮过渡流道设计问题并未受到足够的重视,设计方法止步于经典扩压器理论,但随着航空发动机技术的发展,核心机尺寸不断减小,涡轮材料耐受温度不断提高,涡轮冷却技术长足发展,经典过渡流道设计方法已经不能满足当下航空发动机设计的需求。For a long time, the design of the turbine transition passage has not received enough attention, and the design method has stopped at the classic diffuser theory. However, with the development of aero-engine technology, the size of the core engine has been continuously reduced, and the temperature tolerance of the turbine material has been continuously increased. Turbine cooling technology has developed rapidly, and the classic transition channel design method can no longer meet the needs of current aero-engine design.
文献“基于一维模型的涡轮过渡流道优化设计《推进技术》2012年第2期第179至184页”公开了一种一维涡轮过渡流道性能预测方法。该方法首先应明确设计的几何条件,根据已知条件完成过渡流道初始设计;继而以初始设计的流道为基准,给定满足正交条件的扰动基函数,对原有设计曲线进行扰动;接着以压力恢复系数和总压恢复系数的加权平均为目标函数,采用单纯形法优化,迭代数次直至达到所需精度,则完成过渡流道的一维优化设计。The document "Optimum Design of Turbine Transition Flow Passage Based on One-Dimensional Model "Propulsion Technology", Issue 2, 2012, Pages 179-184" discloses a performance prediction method for one-dimensional turbine transition flow passage. In this method, the geometrical conditions of the design should be clarified first, and the initial design of the transition flow channel should be completed according to the known conditions; then, based on the initially designed flow channel, the perturbation basis function satisfying the orthogonal condition should be given to perturb the original design curve; Then, the weighted average of the pressure recovery coefficient and the total pressure recovery coefficient is used as the objective function, and the simplex method is used for optimization, and iterated several times until the required accuracy is achieved, then the one-dimensional optimization design of the transition channel is completed.
现有方法不能用于扩张角度较大的急扩型流道设计,适用范围较窄。The existing method cannot be used for the design of the rapidly expanding flow channel with a large expansion angle, and the applicable range is narrow.
发明内容Contents of the invention
为了克服现有方法实用性差的不足,本发明提供一种高低压涡轮过渡流道一维优化设计方法。该方法采用贝塞尔曲线构建满足过渡流道几何约束的端壁型线方程。继而生成满足正交多项式的扰动量,并对生成扰动量中过大者进行修正,以防止扰动后流道畸形。并以已有过渡流道几何型线方程为基础,生成新的高低压涡轮过渡流道型线方程。然后,由高低压涡轮过渡流道中线上的流动控制方程求解出流场性能参数。最后,以总压恢复系数为优化目标函数,采用复合形法直至迭代结果满足精度要求为止。本发明采用贝塞尔曲线为基础构建了高低压涡轮过渡流道的型线方程,采用带约束的复合形法,对高低压涡轮过渡流道进行优化。克服了背景技术方法不适用于扩张角度较大的急扩型流道的问题,实用性强。In order to overcome the disadvantage of poor practicability of the existing methods, the present invention provides a method for one-dimensional optimal design of transition flow channels of high and low pressure turbines. In this method, the Bezier curve is used to construct the end wall profile equation that satisfies the geometric constraints of the transition channel. Then generate disturbances satisfying the orthogonal polynomials, and correct the one that is too large in order to prevent the flow channel from being deformed after the disturbance. And based on the existing transition channel geometry line equation, a new high and low pressure turbine transition channel profile equation is generated. Then, the flow field performance parameters are solved from the flow control equation on the midline of the high-low pressure turbine transition channel. Finally, the total pressure recovery coefficient is used as the optimization objective function, and the composite method is used until the iterative results meet the accuracy requirements. The invention uses the Bezier curve as the basis to construct the profile equation of the high-low pressure turbine transition channel, and adopts the compound shape method with constraints to optimize the high-low pressure turbine transition channel. The method overcomes the problem that the method in the background technology is not suitable for the rapidly expanding flow channel with a relatively large expansion angle, and has strong practicability.
本发明解决其技术问题所采用的技术方案是:一种高低压涡轮过渡流道一维优化设计方法,其特点是采用以下步骤:The technical solution adopted by the present invention to solve the technical problem is: a one-dimensional optimal design method for the high-low pressure turbine transition channel, which is characterized in that the following steps are adopted:
根据已知流道进出口尺寸和几何形状,根据公式(1)计算θc并确定Lm。θc是当量圆锥扩张角;Lm是过渡流道子午长度;A1是过渡流道进口法向面积;A2是过渡流道出口法向面积。According to the size and geometry of the inlet and outlet of the known flow channel, calculate θ c and determine L m according to the formula (1). θ c is the equivalent conical expansion angle; L m is the meridian length of the transition channel; A 1 is the normal area of the transition channel inlet; A 2 is the normal area of the transition channel outlet.
将涡轮过渡流道的机匣及轮毂型线分别用两条带有5个控制点的4阶贝塞尔曲线来构建,每条曲线的参数化方程为公式(2)。是Bernstein多项式;m是多项式的阶数;t是曲线的控制参数,其取值范围为0到1;Ni是控制点坐标。The casing and hub profile of the turbine transition channel are respectively constructed by two 4th-order Bezier curves with 5 control points, and the parametric equation of each curve is formula (2). is the Bernstein polynomial; m is the order of the polynomial; t is the control parameter of the curve, and its value ranges from 0 to 1; N i is the coordinate of the control point.
由几何约束已知流道进、出口中线的半径和斜率,预设中线的二阶导数在进、出口处的值为0,求得曲线初始设计方程。The radius and slope of the inlet and outlet centerlines of the flow channel are known from the geometric constraints, and the value of the second-order derivative of the preset centerline is 0 at the inlet and outlet, and the initial design equation of the curve is obtained.
扰动基函数采用满足下列条件的正交多项式。i是基函数阶次;L是过渡流道轴向长度。The perturbation basis functions use orthogonal polynomials satisfying the following conditions. i is the order of the basis function; L is the axial length of the transition channel.
当x=0.0或L时,
第一个基函数为满足公式(3)的阶次最低的多项式,更高阶次的基函数既应该满足公式(3),同时应满足公式(4)。The first basis function is the lowest-order polynomial that satisfies formula (3), and the higher-order basis functions should satisfy both formula (3) and formula (4).
扰动即为正交多项式基函数的线性叠加。The perturbation is the linear superposition of the orthogonal polynomial basis functions.
将所得扰动最大值与0.05h(0)相比较。若扰动最大值大于0.05h(0)则将所得扰动量等缩小至最大值与0.05h(0)相等。h(0)是流道进口高度。Compare the resulting perturbation maximum with 0.05h(0). If the maximum value of the disturbance is greater than 0.05h(0), then reduce the obtained disturbance to the maximum value equal to 0.05h(0). h(0) is the height of the runner inlet.
用公式(5)所示的函数2范数进行无量纲化。Dimensionlessization is performed with the function 2 norm shown in Equation (5).
P1(x)=x3(L-x)3 P 1 (x)=x 3 (Lx) 3
扰动的参考基准为当前涡轮过渡流道型线。The reference base of the disturbance is the current turbine transition channel profile.
求解公式(6)、(7)、(8)和(9),即一维流动控制方程,解得流道的性能参数。Solve the formulas (6), (7), (8) and (9), that is, the one-dimensional flow control equation, and solve the performance parameters of the flow channel.
式中,r是流道中线半径;b是垂直于中线的流道宽度;Cm是子午速度;ρ是密度;B是考虑附面层及分离影响的堵塞因子;是质量流量;C是全速度;m是子午流线方向;p是静压;Cθ是切向速度;φ是子午流线与轴线的夹角;cf是表面摩擦系数;IC是曲率损失项;ID是扩散损失项;H是总焓;h是静焓。In the formula, r is the radius of the centerline of the flow channel; b is the width of the flow channel perpendicular to the center line; C m is the meridional velocity; ρ is the density; B is the blockage factor considering the influence of the boundary layer and separation; C is the mass flow rate; C is the full velocity; m is the direction of the meridian streamline; p is the static pressure; C θ is the tangential velocity; φ is the angle between the meridian streamline and the axis; c f is the surface friction coefficient; IC is the curvature loss term; ID is the diffusion loss term; H is the total enthalpy; h is the static enthalpy.
优化目标函数为公式10。σ是总压恢复系数。The optimization objective function is formula 10. σ is the total pressure recovery coefficient.
maxobj=σ (10)maxobj=σ (10)
采用带约束的复合形法优化求得新的型面方程。The new surface equation is obtained by optimizing with the complex shape method with constraints.
以复合形各顶点逼近距离满足给定精度为标准判断是否收敛,收敛则优化结束,不收敛则生成新的扰动量,重复自生成扰动基函数开始新的优化过程。The approximation distance of each vertex of the composite shape satisfies the given accuracy as the standard to judge whether it is converged. If it converges, the optimization will end. If it does not converge, a new disturbance will be generated. Repeat the self-generated disturbance basis function to start a new optimization process.
本发明的有益效果是:该方法采用贝塞尔曲线构建满足过渡流道几何约束的端壁型线方程。继而生成满足正交多项式的扰动量,并对生成扰动量中过大者进行修正,以防止扰动后流道畸形。并以已有过渡流道几何型线方程为基础,生成新的高低压涡轮过渡流道型线方程。然后,由高低压涡轮过渡流道中线上的流动控制方程求解出流场性能参数。最后,以总压恢复系数为优化目标函数,采用复合形法直至迭代结果满足精度要求为止。本发明采用贝塞尔曲线为基础构建了高低压涡轮过渡流道的型线方程,采用带约束的复合形法,对高低压涡轮过渡流道进行优化。克服了背景技术方法不适用于扩张角度较大的急扩型流道的问题,实用性强。The beneficial effect of the invention is that: the method adopts the Bezier curve to construct the end wall profile line equation satisfying the geometric constraints of the transition channel. Then generate disturbances satisfying the orthogonal polynomials, and correct the one that is too large in order to prevent the flow channel from being deformed after the disturbance. And based on the existing transition channel geometry line equation, a new high and low pressure turbine transition channel profile equation is generated. Then, the flow field performance parameters are solved from the flow control equation on the midline of the high-low pressure turbine transition channel. Finally, the total pressure recovery coefficient is used as the optimization objective function, and the composite method is used until the iterative results meet the accuracy requirements. The invention uses the Bezier curve as the basis to construct the profile equation of the high-low pressure turbine transition channel, and adopts the compound shape method with constraints to optimize the high-low pressure turbine transition channel. The method overcomes the problem that the method in the background technology is not suitable for the rapidly expanding flow channel with a relatively large expansion angle, and has strong practicability.
下面结合附图和具体实施方式对本发明作详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1是本发明高低压涡轮过渡流道一维优化设计方法的流程图。Fig. 1 is a flow chart of the one-dimensional optimal design method for the high-low pressure turbine transition channel of the present invention.
图2是本发明方法得到的流道型线图,虚线为优化前,实线为优化后。Fig. 2 is the flow path profile diagram that the method of the present invention obtains, and the dotted line is before optimization, and the solid line is after optimization.
具体实施方式Detailed ways
参照图1-2。本发明高低压涡轮过渡流道一维优化设计方法具体步骤如下:Refer to Figure 1-2. The specific steps of the one-dimensional optimal design method for the high-low pressure turbine transition channel of the present invention are as follows:
根据已知流道进出口尺寸和几何形状,本实例给定初始约束条件如下表:According to the known size and geometry of the inlet and outlet of the runner, the initial constraints given in this example are as follows:
则根据公式(1)计算θc并确定Lm。依据公式1求得当量扩张角θc=17.6895°,该流道为一急扩流道。Then calculate θ c according to formula (1) and determine L m . According to Formula 1, the equivalent expansion angle θ c =17.6895° is obtained, and the flow channel is a rapidly expanding flow channel.
θc是当量圆锥扩张角;Lm是过渡流道子午长度;A1是过渡流道进口法向面积;A2是过渡流道出口法向面积。θ c is the equivalent conical expansion angle; L m is the meridian length of the transition channel; A 1 is the normal area of the transition channel inlet; A 2 is the normal area of the transition channel outlet.
将涡轮过渡流道的机匣及轮毂型线分别用两条带有5个控制点的4阶贝塞尔曲线来构建,每条曲线的参数化方程为公式(2)。是Bernstein多项式;m是多项式的阶数;t是曲线的控制参数,其取值范围为0到1;Ni是控制点坐标。The casing and hub profile of the turbine transition channel are respectively constructed by two 4th-order Bezier curves with 5 control points, and the parametric equation of each curve is formula (2). is the Bernstein polynomial; m is the order of the polynomial; t is the control parameter of the curve, and its value ranges from 0 to 1; N i is the coordinate of the control point.
由几何约束已知流道进、出口中线的半径和斜率,预设中线的二阶导数在进、出口处的值为0,求得曲线初始设计方程。The radius and slope of the inlet and outlet centerlines of the flow channel are known from the geometric constraints, and the value of the second-order derivative of the preset centerline is 0 at the inlet and outlet, and the initial design equation of the curve is obtained.
扰动基函数采用满足下列条件的正交多项式。i是基函数阶次;L是过渡流道轴向长度。The perturbation basis functions use orthogonal polynomials satisfying the following conditions. i is the order of the basis function; L is the axial length of the transition channel.
当x=0.0或L时,
第一个基函数为满足公式(3)的阶次最低的多项式,更高阶次的基函数既应该满足公式(3),同时应满足公式(4)。The first basis function is the lowest-order polynomial that satisfies formula (3), and the higher-order basis functions should satisfy both formula (3) and formula (4).
扰动即为正交多项式基函数的线性叠加。The perturbation is the linear superposition of the orthogonal polynomial basis functions.
将所得扰动最大值与0.05h(0)相比较。若扰动最大值大于0.05h(0)则将所得扰动量等缩小至最大值与0.05h(0)相等。h(0)是流道进口高度。Compare the resulting perturbation maximum with 0.05h(0). If the maximum value of the disturbance is greater than 0.05h(0), then reduce the obtained disturbance to the maximum value equal to 0.05h(0). h(0) is the height of the runner inlet.
用公式(5)所示的函数2范数进行无量纲化。Dimensionlessization is performed with the function 2 norm shown in Equation (5).
P1(x)=x3(L-x)3 P 1 (x) = x 3 (Lx) 3
扰动的参考基准为当前涡轮过渡流道型线。The reference base of the disturbance is the current turbine transition channel profile.
求解公式(6)、(7)、(8)和(9),即一维流动控制方程,解得流道的性能参数。Solve the formulas (6), (7), (8) and (9), that is, the one-dimensional flow control equation, and solve the performance parameters of the flow channel.
式中,r是流道中线半径;b是垂直于中线的流道宽度;Cm是子午速度;ρ是密度;B是考虑附面层及分离影响的堵塞因子;是质量流量;C是全速度;m是子午流线方向;p是静压;Cθ是切向速度;φ是子午流线与轴线的夹角;cf是表面摩擦系数;IC是曲率损失项;ID是扩散损失项;H是总焓;h是静焓。In the formula, r is the radius of the centerline of the flow channel; b is the width of the flow channel perpendicular to the center line; C m is the meridional velocity; ρ is the density; B is the blockage factor considering the influence of the boundary layer and separation; C is the mass flow rate; C is the full velocity; m is the direction of the meridian streamline; p is the static pressure; C θ is the tangential velocity; φ is the angle between the meridian streamline and the axis; c f is the surface friction coefficient; IC is the curvature loss term; ID is the diffusion loss term; H is the total enthalpy; h is the static enthalpy.
优化目标函数为公式10。σ是总压恢复系数。The optimization objective function is formula 10. σ is the total pressure recovery coefficient.
maxobj=σ (10)maxobj=σ (10)
采用带约束的复合形法优化求得新的型面方程。The new surface equation is obtained by optimizing with the complex shape method with constraints.
以复合形各顶点逼近距离满足给定精度为标准判断是否收敛,收敛则优化结束,不收敛则生成新的扰动量,重复自生成扰动基函数开始新的优化过程。The approximation distance of each vertex of the composite shape satisfies the given accuracy as the standard to judge whether it is converged. If it converges, the optimization will end. If it does not converge, a new disturbance will be generated. Repeat the self-generated disturbance basis function to start a new optimization process.
本实施例给定用于求解控制方程的气动参数,如下表:In this embodiment, the aerodynamic parameters for solving the control equation are given, as shown in the following table:
参照图1,经273步迭代后达到精度要求优化后流道形线。Referring to Fig. 1, after 273 steps of iteration, the optimized flow channel shape line is achieved to meet the precision requirements.
参照图2,可见流道优化前后对比图,图中虚线为优化前高低压涡轮过渡流道型线,实线为优化后高低压涡轮过渡流道型线。Referring to Figure 2, we can see the comparison diagram before and after the optimization of the flow channel. The dotted line in the figure is the profile line of the high-low pressure turbine transition channel before optimization, and the solid line is the profile line of the high-low pressure turbine transition channel after optimization.
本例计算了一急扩型过渡流道,优化前压力恢复系数Cp为0.561,总压损失系数ω为0.0135,优化后压力恢复系数Cp为0.585,总压损失系数为ω为0.0109,总压损失系数降低达19.3%。。In this example, a rapidly expanding transition channel is calculated. Before optimization, the pressure recovery coefficient Cp is 0.561, and the total pressure loss coefficient ω is 0.0135. After optimization, the pressure recovery coefficient Cp is 0.585, and the total pressure loss coefficient is 0.0109. The coefficient is reduced by 19.3%. .
由本例可见,对现有方法无法优化的一维急扩流道,本方法优化效果仍旧较好。It can be seen from this example that the optimization effect of this method is still good for the one-dimensional rapid expansion channel that cannot be optimized by the existing methods.
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