CN104536377A - Electroplating detection robot - Google Patents

Electroplating detection robot Download PDF

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Publication number
CN104536377A
CN104536377A CN201410782872.8A CN201410782872A CN104536377A CN 104536377 A CN104536377 A CN 104536377A CN 201410782872 A CN201410782872 A CN 201410782872A CN 104536377 A CN104536377 A CN 104536377A
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CN
China
Prior art keywords
robot
control desk
module
control console
platform carrier
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410782872.8A
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Chinese (zh)
Other versions
CN104536377B (en
Inventor
秦勇峰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIANGSU BAOLI AUTOMATION TECHNOLOGY Co Ltd
Original Assignee
JIANGSU BAOLI AUTOMATION TECHNOLOGY Co Ltd
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Application filed by JIANGSU BAOLI AUTOMATION TECHNOLOGY Co Ltd filed Critical JIANGSU BAOLI AUTOMATION TECHNOLOGY Co Ltd
Priority to CN201410782872.8A priority Critical patent/CN104536377B/en
Publication of CN104536377A publication Critical patent/CN104536377A/en
Application granted granted Critical
Publication of CN104536377B publication Critical patent/CN104536377B/en
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Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/37Measurements
    • G05B2219/37398Thickness
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/39Robotics, robotics to robotics hand
    • G05B2219/39484Locate, reach and grasp, visual guided grasping
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/40Robotics, robotics mapping to robotics vision
    • G05B2219/40543Identification and location, position of components, objects

Landscapes

  • Engineering & Computer Science (AREA)
  • Human Computer Interaction (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Length Measuring Devices With Unspecified Measuring Means (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

An electroplating detection robot comprises a control console. A device installation rack as long as the control console is arranged at the upper portion of the control console. A belt conveyor is arranged at the lower portion of the device installation rack. A robot installation module and a test table module are arranged at the half portion of the bottom of the inner side of the device installation rack. A camera is visually installed in the device installation rack and the focal distance of the camera is aligned with the test table module. The control console is composed of an integrated industrial personal computer and an HMI control console. The robot installation module is composed of a horizontal multi-joint four-axis high-speed picking robot and a vacuum sucker. The test table module comprises a test platform carrier. A thickness measurement cylinder is arranged in a groove of the test platform carrier and provided with a plated layer thickness detection bar. A weighing cylinder, a weighing sensor and a rotary stepping motor are sequentially arranged below the test platform carrier. The electroplating detection robot has the advantages that a machine and vision are integrated, locating accuracy, the automation degree and efficiency are high, the device structure is simple and compact, strength is high, corrosion is resisted, the performance is stable and reliable, and service life is long.

Description

A kind of plating measuring robots
Technical field
The present invention and technical field of mechanical equipment, especially relate to a kind of plating measuring robots
Background technology
Coin is incused by base cake, and the quality of base cake directly affects the quality of finished product, and therefore the process of base cake is a very the key link.The base cake be punched down from alloy silver is very coarse, rough and surrounding has burr, need further finishing, concrete steps are: the column annealing furnace of the similar special stirring machine of profile put into by base cake by (1), annealing furnace rotates, and high temperature carries out sofening treatment to base cake; (2) the base cake after annealing softening is placed in the acid of dilution or liquid soap and cleans; (3) by special machinery and equipment to the polishing of base cake edging, through above process after base cake just can directly be used for impression coin; Meanwhile, in other pattern shop, design formwork starts; Traditional checkout equipment is complicated, and equipment performance is stable not, and the accuracy that robot captures is not high, the efficiency that impact is produced.
Summary of the invention
For overcoming the problems referred to above, technical scheme of the present invention is as follows:
A kind of plating measuring robots, comprise control desk, control desk top is provided with equal with control desk length, the equipment mounting frame that width is slightly narrow, equipment mounting frame bottom is provided with band conveyor, equipment mounting frame inside bottom 1/2nd place is provided with mounting robot module and test board module, and camera vision is arranged in equipment mounting frame, and focal length aims at test board module.
Described control desk is made up of integral type industrial computer and HMI control desk.
Robot module is made up of horizontal articulated 4 axle high-speed picking-up robots and vacuum cup.
Test board module comprises test platform carrier, and the groove of test platform carrier is provided with thickness measuring cylinder, and thickness measuring cylinder is provided with thickness of coating detector bar, is provided with cylinder of weighing successively under test platform carrier, LOAD CELLS and rotary step motor.
The center of described test board module is provided with universal stage.
Described universal stage is provided with position, eight holes.
Described hole bit interval 45 degree.
Described rotary step motor rotates 45 degree at every turn.
Advantage of the present invention is: the comprehensive one of machine vision, and accurate positioning is high, and automaticity is high, and speed is fast, and efficiency is high; Equipment framework is simply compact, and epistasis is high, corrosion-resistant, stable and reliable for performance, and the life-span is long.
Accompanying drawing explanation
Fig. 1 is the structural representation of present device.
Fig. 2 is the structural representation of robot module of the present invention.
Fig. 3 is the structural representation of test board module in the present invention.
Fig. 4 is motion flow schematic diagram of the present invention.
Embodiment
As shown in Figure 1,2,3, 4, a kind of plating measuring robots, comprise control desk 1, control desk 1 top is provided with equal with control desk 1 length, the equipment mounting frame 2 that width is slightly narrow, equipment mounting frame bottom is provided with band conveyor 3, it is characterized in that, equipment mounting frame 2 inside bottom 1/2nd place is provided with mounting robot module 4, and test board module 5, camera vision 6 is arranged in equipment mounting frame 2, and focal length aims at test board module 5.
Control desk 1 is made up of integral type industrial computer 7 and HMI control desk 8.
Robot module 4 is made up of horizontal articulated 4 axle high-speed picking-up robots 9 and vacuum cup 10.
Test board module 5 comprises test platform carrier 11, the groove of test platform carrier 11 is provided with thickness measuring cylinder 12, thickness measuring cylinder 12 is provided with thickness of coating detector bar 13, and test platform carrier is provided with cylinder 14 of weighing 11 times successively, LOAD CELLS 15 and rotary step motor 16.
The center of described test board module 5 is provided with universal stage.
Described universal stage is provided with position, eight holes.
Described hole bit interval 45 degree.
State rotary step motor 16 and rotate 45 degree at every turn.
Motion flow:
1. coin: first utilize corner block to divide the base cake of 2 tunnel rarenesses from vibratory screening apparatus; Recycling triangle is scraped coin device and is scraped as one deck by the multilayer base cake flow on belt; Finally scraping coin device with triangle is separated more evenly be beneficial to vision and take pictures again by one deck base cake.
2. capture: robot and vision system closely cooperate, camera is taken pictures in real time to the base cake flowed through, each bat is got 10 pieces of base pie chart pictures and picture position is passed to robot, robot is in conjunction with feedback position of encoder and picture position, determine the 1st piece of base cake position captured, if capture unsuccessfully, again capture the 2nd piece of base cake ... until accurately grab base cake.The base cake caught is put into rotary table and to be weighed position, hole by robot.
3. weigh: cylinder of weighing drive LOAD CELLS and pallet carrier up, sensor apparatus reading quality data when base cake drops on pallet completely.
4. rotate: universal stage is divided into position, 8 holes, each hole bit interval 45 degree, adopt step motor to drive universal stage to rotate 45 degree, base cake will from weighing, thickness measuring, and the coin station that falls transmits successively, goes round and begins again at every turn.
5. thickness measuring: thickness measuring cylinder drives Thicknesser probe descending, probe contacts base cake surface also stops 1 second, and thickness measuring calculating is machine-readable gets thickness of coating data.
6. fall coin: after thickness measuring, turntable rotates 45 degree, and the base cake measured falls into belt from coin droping hole, completes a measuring period.
The above; be only the specific embodiment of the present invention, but protection scope of the present invention is not limited thereto, any those of ordinary skill in the art are in the technical scope disclosed by the present invention; the change that can expect easily or replacement, all should be encompassed within protection scope of the present invention.Therefore, the protection domain that protection scope of the present invention should limit with claims is as the criterion.

Claims (5)

1. a plating measuring robots, comprise control desk (1), control desk (1) top is provided with the equipment mounting frame (2) equal with control desk (1) length, equipment mounting frame bottom is provided with band conveyor (3), it is characterized in that: equipment mounting frame (2) inside bottom 1/2nd place is provided with mounting robot module (4) and test board module (5), camera vision (6) is arranged in equipment mounting frame (2), and focal length aims at test board module (5);
Described control desk (1) is made up of integral type industrial computer (7) and HMI control desk (8);
Robot module (4) is made up of horizontal articulated 4 axle high-speed picking-up robots (9) and vacuum cup (10);
Test board module (5) comprises test platform carrier (11), the groove of test platform carrier (11) is provided with thickness measuring cylinder (12), thickness measuring cylinder (12) is provided with thickness of coating detector bar (13), cylinder of weighing (14) is provided with successively, LOAD CELLS (15) and rotary step motor (16) under test platform carrier (11).
2. one plating measuring robots according to claim 1, is characterized in that: the center of described test board module (5) is provided with universal stage.
3. one plating measuring robots according to claim 2, is characterized in that: described universal stage is provided with position, eight holes.
4. one plating measuring robots according to claim 3, is characterized in that: described hole bit interval 45 degree.
5. one plating measuring robots according to claim 1, is characterized in that: described rotary step motor (16) rotates 45 degree at every turn.
CN201410782872.8A 2014-12-18 2014-12-18 One kind plating detection robot Active CN104536377B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410782872.8A CN104536377B (en) 2014-12-18 2014-12-18 One kind plating detection robot

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410782872.8A CN104536377B (en) 2014-12-18 2014-12-18 One kind plating detection robot

Publications (2)

Publication Number Publication Date
CN104536377A true CN104536377A (en) 2015-04-22
CN104536377B CN104536377B (en) 2018-04-10

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CN201410782872.8A Active CN104536377B (en) 2014-12-18 2014-12-18 One kind plating detection robot

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109387165A (en) * 2018-09-10 2019-02-26 武汉纺织大学 A kind of sheet workpiece automatic detection device and method
CN114959856A (en) * 2022-06-27 2022-08-30 嘉兴宇诚电子科技有限公司 Electronic component electroplating system

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0917035A2 (en) * 1997-11-12 1999-05-19 Masahiro Watanabe An automatic three-dimension engraving device
CN202361953U (en) * 2011-11-28 2012-08-01 上海通彩自动化设备有限公司 Automatic weighing and gauging device
CN203643012U (en) * 2013-11-28 2014-06-11 江苏保力自动化科技有限公司 Coin base plating layer detecting apparatus
CN104044924A (en) * 2014-06-06 2014-09-17 中国建材国际工程集团有限公司 Multi-axis bridge frame type glass online stacking machine about stacking manipulator
CN204270104U (en) * 2014-12-18 2015-04-15 江苏保力自动化科技有限公司 A kind of plating measuring robots

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0917035A2 (en) * 1997-11-12 1999-05-19 Masahiro Watanabe An automatic three-dimension engraving device
CN202361953U (en) * 2011-11-28 2012-08-01 上海通彩自动化设备有限公司 Automatic weighing and gauging device
CN203643012U (en) * 2013-11-28 2014-06-11 江苏保力自动化科技有限公司 Coin base plating layer detecting apparatus
CN104044924A (en) * 2014-06-06 2014-09-17 中国建材国际工程集团有限公司 Multi-axis bridge frame type glass online stacking machine about stacking manipulator
CN204270104U (en) * 2014-12-18 2015-04-15 江苏保力自动化科技有限公司 A kind of plating measuring robots

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109387165A (en) * 2018-09-10 2019-02-26 武汉纺织大学 A kind of sheet workpiece automatic detection device and method
CN114959856A (en) * 2022-06-27 2022-08-30 嘉兴宇诚电子科技有限公司 Electronic component electroplating system

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