CN104535315B - Self-locking air spring compressing force and fatigue strength integrated detecting device - Google Patents
Self-locking air spring compressing force and fatigue strength integrated detecting device Download PDFInfo
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- CN104535315B CN104535315B CN201510006152.7A CN201510006152A CN104535315B CN 104535315 B CN104535315 B CN 104535315B CN 201510006152 A CN201510006152 A CN 201510006152A CN 104535315 B CN104535315 B CN 104535315B
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Abstract
The invention discloses a self-locking air spring compressing force and fatigue strength integrated detecting device. The self-locking air spring compressing force and fatigue strength integrated detecting device comprises a workbench. A motor installation base, a linear guide rail and an air cylinder installation base are sequentially installed on the workbench in a linear mode. A guide rod is arranged between the motor installation base and the air cylinder installation base in a connected mode. A workpiece supporting sliding block and a thrust sliding block are movably arranged on the guide rod. The thrust sliding block is provided with a force sensor correspondingly matched with the workpiece supporting sliding block. The workpiece supporting sliding block is located between the air cylinder installation base and the thrust sliding block. The thrust sliding block is in sliding fit with the linear guide rail. A stepping motor is installed on the motor installation base and is in transmission connection with the thrust sliding block. An unlocking air cylinder is installed on the air cylinder installation base, and the output end of the unlocking air cylinder is correspondingly matched with the workpiece supporting sliding block. According to the self-locking air spring compressing force and fatigue strength integrated detecting device, the structure is simple and reasonable, operation is convenient, the labor intensity is low, the working efficiency is high, the machining cost is effectively reduced, the measuring precision is improved, and the controllability is higher.
Description
Technical field
The present invention relates to air spring detection equipment technical field, particularly to a kind of self-locking air spring compression
Power and fatigue strength integrated detection equipment.
Background technology
Air spring of a great variety, self-locking air spring is one of which, the feature of self-locking air spring
Being to be provided with operation switch in the end of piston rod, the control switched by operation can be parked in stroke
Optional position.Therefore self-locking air spring is at armarium, chair used during beauty-care, furniture, aviation, palace car
The fields such as seat are widely used.
Self-locking air spring needs to carry out F1 (i.e. compression stress) and fatigue strength test after assembling completes,
Wherein, F1 is force value conventional in the force value definition of air spring, that is the force value being indicated on Product labelling,
GB is defined as the static force value at air spring compression 10mm, in reality is measured, the measurement mark in industry
Standard is first piston rod to be compressed 10mm, makes it reply 5mm the most again, and that now measures is actual F1 value.
At present self-locking air spring is carried out F1 and fatigue strength test is typically with being accomplished manually, concrete operations
Step is: be first placed in operating table surface by workpiece, and artificial pressing operation switchs, and makes workpiece unlock,
The most manually press piston rod, make piston rod compression first compress 10mm, then return 5mm, now measure
F1 value;After F1 value is measured, then by manually repeatedly pressing piston rod (usually 3 to 5 times), observe work
Whether part there is the phenomenon such as abnormal sound, gas leakage, tests with the fatigue strength to workpiece.Use above-mentioned people
The defect of work operation is: labor strength is big, and work efficiency is low, and each workman is only capable of bearing
Blame a workbench so that artificial input cost is higher;Furthermore, manual operation error is higher, workpiece
Stroke accuracy is difficult to control, and causes certainty of measurement and controllability the most relatively low.
Summary of the invention
Present invention aims to defect and the deficiency of prior art, it is provided that a kind of simple and reasonable,
Easy to operate, labor intensity is less, work efficiency is higher, effectively reduce processing cost, improve and measure essence
Self-locking air spring compression stress that exactness, controllability are higher and fatigue strength integrated detection equipment.
For achieving the above object, the present invention is by the following technical solutions:
Self-locking air spring compression stress of the present invention and fatigue strength integrated detection equipment, including work
Station, described workbench is linearly sequentially installed with motor mount, linear guides and cylinder and installs
Seat, is connected with guide rod between described motor mount and described cylinder mounting seat, described guide rod divides
It is not movably set with workpiece support slide block and pushing slide block, described pushing slide block is provided with and described workpiece
The force transducer of support slipper corresponding matching, described workpiece support slide block is positioned at described cylinder mounting seat and institute
Stating between pushing slide block, described pushing slide block coordinates with described linear guides sliding, described motor mount
On motor is installed, described motor is connected by ball leading screw driving with described pushing slide block,
Solution lock cylinder, the outfan of described solution lock cylinder and described workpiece support are installed in described cylinder mounting seat
Slide block corresponding matching.
Further, described workbench is additionally provided with human-machine interface control device, described force transducer,
Described motor, described solution lock cylinder are all connected with described human-machine interface control device control signal.
Further, described workpiece support slide block being provided with the first proximity switch, described first close to opening
Close and be connected with described human-machine interface control device control signal.
Further, described workbench is provided with a pair matched with described pushing slide block second close
Switch, two described second proximity switches are all connected with described human-machine interface control device control signal.
Further, the end face of described cylinder mounting seat is provided with matches with described workpiece support slide block
Boss, described boss is provided with through hole, and the outfan of described solution lock cylinder is inserted in described through hole.
The invention have the benefit that a kind of self-locking air spring compression stress that the present invention provides and tired strong
Degree integration special inspecting equipment, under original state, the piston rod of workpiece is fully extended, and now operation is opened
Pass makes workpiece be in self-locking state, during work, is first placed on workpiece support slide block by workpiece to be detected,
Specifically, workpiece piston rod senses towards the outfan of solution lock cylinder, the tail end of workpiece cylinder barrel towards power
Device;After workpiece has been placed, start motor, drive pushing slide block to advance, directly by ball screw
Contact to force transducer with the cylinder barrel of workpiece;And then in solving lock cylinder, it is filled with compressed gas, by solving
The operation switch of the outfan pressing piston rod end of lock cylinder, makes workpiece unlock;After unblock, again open
Dynamic motor, drives pushing slide block to move on 10mm, now shows that the compression travel of piston rod is
10mm, then makes motor invert, and drives pushing slide block to retreat 5mm, and the compression travel making piston rod is
5mm, the force value obtained now by force transducer is then for the F1 value (i.e. compressing force value) of workpiece;F1 value is surveyed
After having tried, repeatedly moved back and forth by step motor drive pushing slide block, make piston rod synchronize to make big row
Journey moves back and forth, it is achieved the test to workpiece fatigue strength.
Compared with existing manual mode of operation, the present invention is by arranging motor and ball screw so that
Being prone to grasp the stroke of piston rod during work, structure is arranged simply, operates more convenient, is effectively increased
The precision measured, makes controllability of the present invention higher, and, owing to using mechanical type processing, add actual
During work, each workman can at least control two detection equipment of the present invention, not only reduces
The labor intensity of workman, improves work efficiency, the most effectively saves artificial input cost.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the present invention.
In Fig. 1:
1, workbench;2, motor mount;21, motor;22, ball screw;3, linearly lead
Rail;4, cylinder mounting seat;41, lock cylinder is solved;42, boss;5, guide rod;6, workpiece support slide block;
61, the first proximity switch;7, pushing slide block;71, the second proximity switch;8, force transducer;9, people
Machine interface control device;10, workpiece;11, piston rod.
Detailed description of the invention
The present invention is further illustrated below in conjunction with the accompanying drawings.
Self-locking air spring compression stress as shown in Figure 1 and fatigue strength integrated detection equipment, including work
Station 1, workbench 1 is linearly sequentially installed with motor mount 2, linear guides 3 and cylinder peace
Dress seat 4, is connected with guide rod 5 between motor mount 2 and cylinder mounting seat 4, on guide rod 5 respectively
It is movably set with workpiece support slide block 6 and pushing slide block 7, pushing slide block 7 is provided with sliding with workpiece support
The force transducer 8 of block 6 corresponding matching, workpiece support slide block 6 is positioned at cylinder mounting seat 4 and pushing slide block 7
Between, pushing slide block 7 coordinates with linear guides 3 sliding, and motor mount 2 is provided with motor
21, motor 21 is in transmission connection, in cylinder mounting seat 4 by ball screw 22 with pushing slide block 7
Solution lock cylinder 41 is installed, solves outfan and workpiece support slide block 6 corresponding matching of lock cylinder 41.
The above constitutes the agent structure of the present invention.The operation principle of the present invention is: under original state,
The piston rod 11 of workpiece 10 is fully extended, and now operation switch makes workpiece be in self-locking state, during work,
First workpiece 10 to be detected is placed on workpiece support slide block 6, specifically, the piston of workpiece 10
Bar 11 is towards the outfan of solution lock cylinder 41, and the tail end of the cylinder barrel of workpiece 10 is towards force transducer 8;Work
After part 10 has been placed, start motor 21, drive pushing slide block 7 to advance by ball screw 22,
Until force transducer 8 contacts with the cylinder barrel of workpiece 10;And then it is filled with compressed gas in solving lock cylinder 41
Body, switchs by solving the operation of outfan pressing piston rod 11 end of lock cylinder 41, makes workpiece unlock;
After unblock, it is again started up motor 21, drives pushing slide block 7 to move on 10mm, now show to live
The compression travel of stopper rod 11 is 10mm, then makes motor 21 invert, and drives pushing slide block 7 to retreat
5mm, the compression travel making piston rod 11 is 5mm, and the force value obtained now by force transducer 8 is then work
The F1 value (i.e. compressing force value) of part;After F1 value test completes, drive pushing slide block by motor 21
Move back and forth for more than 7 time, make piston rod 11 synchronize to make large stroke reciprocating, it is achieved tired strong to workpiece 10
The test of degree.
Compared with existing manual mode of operation, the present invention by arranging motor 21 and ball screw 22,
Make the stroke being prone to grasp piston rod 11 during work, operate more convenient, be effectively increased the essence of measurement
Degree, makes controllability of the present invention higher, and, owing to using mechanical type processing, in the actual course of processing,
Each workman can at least control two detection equipment of the present invention, not only reduces the work of workman
Intensity, improves work efficiency, the most effectively saves artificial input cost.
As a kind of preferred implementation of the present invention, in order to make automaticity of the present invention higher, work
Human-machine interface control device 9, force transducer 8, motor 21, solution lock cylinder it is additionally provided with on platform 1
41 are all connected with human-machine interface control device 9 control signal, specifically, solve lock cylinder 41 and man-machine boundary
Face controls to be provided with electromagnetic valve between device 9, and human-machine interface control device 9 is by controlling the dynamic of electromagnetic valve
Make, and then the duty solving lock cylinder 41 is controlled.
The first proximity switch 61, the first proximity switch 61 and man machine interface it is provided with on workpiece support slide block 6
Control device 9 control signal to connect.By arranging the first proximity switch 61, when workpiece 10 is placed on workpiece
Time on support slipper 6, the first proximity switch 61 feels optical signal, and by human-machine interface control device 9
Automatically control motor 21 and solution lock cylinder 41 works.
In order to control the limit travel of pushing slide block 7, workbench 1 is provided with and matches with pushing slide block 7
A pair second proximity switches 71 closed, two the second proximity switches 71 are all controlled with human-machine interface control device 9
Signal processed connects.
The boss 42 matched with workpiece support slide block 6, boss it is provided with on the end face of cylinder mounting seat 4
42 are provided with through hole, and the outfan solving lock cylinder 41 is inserted in through hole.When workpiece 10 is placed on workpiece
Time on support slipper 6, the effect of support piston rod 11 can be effectively played by arranging boss 42, make
Workpiece 10 is placed more stable.
The above is only the better embodiment of the present invention, therefore all according to described in present patent application scope
Structure, feature and principle done equivalence change or modify, be all included in present patent application scope
In.
Claims (5)
1. self-locking air spring compression stress and fatigue strength integrated detection equipment, it is characterised in that: include
Workbench, described workbench is linearly sequentially installed with motor mount, linear guides and cylinder peace
Dress seat, is connected with guide rod, on described guide rod between described motor mount and described cylinder mounting seat
It is movably set with workpiece support slide block and pushing slide block respectively, described pushing slide block is provided with and described work
The force transducer of part support slipper corresponding matching, described workpiece support slide block be positioned at described cylinder mounting seat with
Between described pushing slide block, described pushing slide block coordinates with described linear guides sliding, and described motor is installed
Being provided with motor on Zuo, described motor is connected by ball leading screw driving with described pushing slide block,
Solution lock cylinder, the outfan of described solution lock cylinder and described workpiece support are installed in described cylinder mounting seat
Slide block corresponding matching.
Self-locking air spring compression stress the most according to claim 1 and fatigue strength integration detection set
It is standby, it is characterised in that: it is additionally provided with human-machine interface control device on described workbench, described force transducer,
Described motor, described solution lock cylinder are all connected with described human-machine interface control device control signal.
Self-locking air spring compression stress the most according to claim 2 and fatigue strength integration detection set
It is standby, it is characterised in that: it is provided with the first proximity switch on described workpiece support slide block, described first close
Switch is connected with described human-machine interface control device control signal.
Self-locking air spring compression stress the most according to claim 2 and fatigue strength integration detection set
It is standby, it is characterised in that: it is provided with a pair second matched with described pushing slide block on described workbench and connects
Nearly switch, two described second proximity switches are all connected with described human-machine interface control device control signal.
Self-locking air spring compression stress the most according to claim 1 and fatigue strength integration detection set
It is standby, it is characterised in that: it is provided with on the end face of described cylinder mounting seat and matches with described workpiece support slide block
The boss closed, described boss is provided with through hole, and the outfan of described solution lock cylinder is inserted in described through hole.
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CN107702989B (en) * | 2017-09-29 | 2024-05-28 | 上海驰助汽车零部件有限公司 | Horizontal straight line fatigue testing machine |
CN108398253B (en) * | 2018-03-15 | 2020-06-12 | 深圳市千业精密金属有限公司 | Spring fatigue life test bed equipment |
CN110440131A (en) * | 2019-06-05 | 2019-11-12 | 宁波力品格自动化科技有限公司 | A kind of gas spring gas-flow closure machine |
CN110700104B (en) * | 2019-10-17 | 2021-02-26 | 中国十七冶集团有限公司 | Construction platform of suspension bridge suspender tensioning equipment and use method |
CN116164916B (en) * | 2023-04-25 | 2023-06-23 | 广州市瑞盈金属结构有限公司 | Stamping workpiece automated inspection equipment |
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US6363793B2 (en) * | 1998-01-02 | 2002-04-02 | Automotive Systems Laboratory, Inc. | Compressive Villari effect seatbelt tension sensor |
DE10229219A1 (en) * | 2002-06-28 | 2004-01-22 | Bühler AG | Path measurement sensor for dosing unit outlet flap measures the force change in a return spring |
CN201016848Y (en) * | 2007-01-06 | 2008-02-06 | 美的集团有限公司 | Air spring testing device |
CN202204631U (en) * | 2011-09-21 | 2012-04-25 | 邵阳市通达汽车零部件制造有限公司 | Air spring double-workstation force measurement device |
CN103018025B (en) * | 2012-12-04 | 2015-06-10 | 宁波禾采医疗器械有限公司 | Air spring testing device |
CN204422178U (en) * | 2015-01-07 | 2015-06-24 | 宁波力品格自动化科技有限公司 | Self-locking air spring force of compression and fatigue strength integrated detection equipment |
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