CN104532486B - 3D mesh cloth sewing machine - Google Patents
3D mesh cloth sewing machine Download PDFInfo
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- CN104532486B CN104532486B CN201510042829.2A CN201510042829A CN104532486B CN 104532486 B CN104532486 B CN 104532486B CN 201510042829 A CN201510042829 A CN 201510042829A CN 104532486 B CN104532486 B CN 104532486B
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- sewing
- screen cloths
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- table top
- frame
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Abstract
The invention provides a 3D mesh cloth sewing machine. The 3D mesh cloth sewing machine comprises a sewing device, and a material supply device for conveying a large amount of 3D mesh cloth to the sewing device; the sewing device comprises a sewing rack, and a sewing table which is mounted on the sewing rack and through which the large amount of 3D mesh cloth horizontally pass; a plurality of sewing units are arranged in a row on the sewing rack, wherein the plurality of sewing units are arranged at equal intervals in the width direction of the sewing table to synchronously sew the large amount of 3D mesh cloth on the sewing table in a single line manner; each sewing unit comprises a sewing needle which is positioned above a corresponding sewing opening and can act up and down, and a rotating shuttle which is positioned below the corresponding sewing opening and matched with a quilting seam. With the adoption of the 3D mesh cloth sewing machine, a single line is used only for sewing, a backing line is not required to be mounted, and thus the use is convenient; the plurality of sewing units are used for directly sewing through a single needle and the single line at a time, so that the working efficiency is improved.
Description
Technical field
The present invention relates to a kind of tailoring machine, specifically a kind of 3D screen cloths tailoring machine.
Background technology
The making of existing 3D mesh mattress core, if generally use the 3D screen cloths that chemical adhesive pair dry tablet overlaps successively entering
Row bonding.3D screen cloths are carried out first cut into the 3D screen cloth pieces of size needed for 3D mesh mattress cores, then by chemical adhesion
Agent is applied on 3D screen cloths, is so repeated after operation, if the 3D screen cloth pieces that dry tablet is coated with chemical adhesive are overlapped successively, shape
Into a 3D screen cloth square.Because needing to carry out the air-dried process of a period of time using chemical adhesive, time-consuming for making.
Also there is not a kind of tailoring machine now, if pair dry tablet 3D screen cloths are directly sewed, if by dry tablet 3D screen cloths by single
Pin single line one-shot forming, is sewed together.And the mattress core made using chemical adhesive, it is not foldable, can not wash, together
When using long-time after, easy degumming easily loosens between 3D screen cloth pieces, causes mattress core to deform.
The content of the invention
The present invention provides a kind of 3D screen cloths tailoring machine, and its main purpose is to overcome the making of existing 3D mesh mattress core
The 3D screen cloths for overlapping successively are bonded using chemical adhesive, the drawbacks of chemical adhesive contains formaldehyde, human body are damaged.And
And make efficiency is low, the problems such as inconvenient operation.
In order to solve above-mentioned technical problem, the present invention is adopted the following technical scheme that：
A kind of 3D screen cloths tailoring machine, including apparatus for sewing and by several 3D screen cloths be conveyed to apparatus for sewing feed dress
Put, the apparatus for sewing includes sewing frame and is installed in sewing frame and for allowing what several 3D screen cloth levels passed through
Sewing table top, offers several sewing mouths on the sewing table top, the sewing frame is provided with a row along sewing mesa width side
Several sewing units that single line sewing is synchronized to sewing several 3D screen cloths on table top are placed with upwards and equidistantly, often
It is individual sewing unit include be located at it is corresponding sewing mouth top and can move up and down sewing pin, positioned at it is corresponding sewing mouth lower section and
If the alignment ring that rotatable rotating shuttle, the bobbin for winding a ball of string and a ball of string coordinate and on compacting sewing table top
The presser feet of dry 3D screen cloth, each sewing pin drives the sewing line in alignment ring to be sew with long stitches with rotating shuttle through corresponding sewing mouth
Seam coordinates.
The feeding device includes horizontal feed frame, is installed on horizontal feed frame and for placing monovolume 3D screen cloths
Several placement units and the feeding roller being installed on the left of sewing frame, each placement unit is used to place a monovolume 3D net
Cloth, the feeding roller include upper and lower arranged for interval and between the adjustable upper feeding roller in gap and lower feeding roller, the lower feeding roller lead to
Cross the first power set and drive it to rotate and will be located in several monovolumes 3D screen cloths one first for overlapping successively in gap and be sent to
On sewing table top.
The feeding device also includes being installed in the discharge roller on the right side of sewing frame, and the discharge roller includes upper and lower arranged for interval
And between the adjustable top discharge roller in gap and bottom discharge roller, the bottom discharge roller by the second power set drive its rotate will folder
Several monovolumes 3D screen cloths one first overlapped successively in gap send sewing table top.
Also include trimming device, the trimming device includes that respectively corresponding being installed in sews the forward and backward side of table top and for right
Several 3D screen cloths for overlapping successively after single line sewing carry out the left and right side sickle of trimming.
The left and right side sickle is laser cutter or electric scissors sickle.
The sewing frame is provided with and is transversely mounted bar, and this is transversely mounted the top that bar is located at sewing table top, the horizontal peace
Dress bar is hollow structure, and this is transversely mounted inside bar and is provided with a drive rod that can be moved up and down, the drive along its length
The equidistant arranged for interval in bottom of lever has several sewing pins.
The sewing pin is made up of steel alloy, and the thickness of pin is controlled within six millimeters.
The 3rd power set that the sewing frame is provided with lateral rotation axle and drives lateral rotation axle to rotate, each
Rotating shuttle is installed in the underface of corresponding sewing mouth, and is connected with lateral rotation axle by a connection piece.
The sewing frame is additionally provided with positioned at the cross tube being transversely mounted above bar, and each alignment ring includes upper alignment ring
With lower alignment ring, alignment ring is equally spaced on the cross tube on several, several lower alignment rings be equally spaced in
It is described to be transversely mounted bar upper end.
The gap of the feeding roller and discharge roller is controlled in 3-20cm.
Knowable to the above-mentioned description of this invention, compared to the prior art, it is an advantage of the current invention that：This 3D screen cloth tailoring machines
Structure is novel, and several 3D screen cloths are synchronized with the sewing of single needle single line, and one-shot forming greatly improves production efficiency, per hour
The production of the mattress core of 20-50 beds can be completed.Sewed using single needle single line, without the need for bottoming line, part is used less, and is conveniently changed
Line；Glue is not used to connect between several 3D screen cloths, direct single needle single line is disposably sewed, environment friendly and pollution-free, zero formaldehyde, greatly
Mattress core safety in utilization is improve greatly.Using the design of trimming device, the mattress core edge that several 3D screen cloths are formed is automatic
Cutting, automation mechanized operation is easy to use.
Description of the drawings
Fig. 1 is the schematic diagram of the present invention.
Fig. 2 is the schematic diagram of apparatus for sewing overlook direction in the present invention.
Fig. 3 is the schematic diagram that table top sewing oral area point is sewed in the present invention.
Fig. 4 is the lateral schematic diagram in apparatus for sewing discharging side in the present invention, and wherein bottom discharge roller is not drawn into.
Fig. 5 is the schematic diagram of single sewing unit in the present invention.
Fig. 6 is the schematic diagram of feeding roller in the present invention.
Specific embodiment
The specific embodiment of the present invention is illustrated with reference to the accompanying drawings
Embodiment one
Referring to the drawings 1, accompanying drawing 2, accompanying drawing 3 and accompanying drawing 5.A kind of 3D screen cloths tailoring machine, including apparatus for sewing 1 and will be some
Individual 3D screen cloths are conveyed to the feeding device 2 of apparatus for sewing 1, and the apparatus for sewing 1 includes sewing frame 101 and is installed in sewing
In frame 101 and for allowing the sewing table top 102 that several 3D screen cloth levels pass through, offer on the sewing table top 102 some
Individual sewing mouth 103, the sewing frame 101 is provided with a row along the sewing width of table top 102 and is equidistantly placed with opposite joint
Several 3D screen cloths synchronize several sewing units 104 of single line sewing on table top processed 102, and each sewing unit 104 is wrapped
The sewing pin 1041 that includes positioned at corresponding sewing mouth 103 top and can move up and down, positioned at the corresponding lower section of sewing mouth 103 and can
Alignment ring 1044 and stitch for suppressing that the rotating shuttle 1042 of rotation, the bobbin 1043 for winding a ball of string and a ball of string coordinate
The presser feet 1045 of several 3D screen cloths on table top processed 102, each sewing pin 1041 drives the sewing line in alignment ring 1044 to wear
Cross corresponding sewing mouth 103 carries out quilting cooperation with rotating shuttle 1042.By the sewing pin during the rotation of rotating shuttle 1042
Sewing line on 1041 triggers to form a coil, and the sewing pin 1041 passes through the coil with sewing line, coil is triggered, shape
Into a section, it is not necessary to bottoming line, it is not necessary to change bottom line, convenient production.Also include trimming device 3, the trimming device 3 includes
Correspond to respectively and be installed in the sewing forward and backward side of table top 102 and for several 3D screen cloths for overlapping successively after sewing to single line
Carry out the left and right side sickle 301 of trimming.The left and right side sickle 301 is laser cutter or electric scissors sickle,
The left and right side edge cutter 301 completed the 3D screen cloths for overlapping successively sewing in apparatus for sewing 1, and left and right directly can be carried out to it
The trimming on both sides, reduces manpower, improves work efficiency.
Referring to the drawings 1, accompanying drawing 4 and accompanying drawing 6.The feeding device 2 includes horizontal feed frame 201, is installed in horizontal feed
On frame 201 and for placing several placement units 202 of monovolume 3D screen cloths and being installed in sending for the left side of sewing frame 101
Material roller 203, each placement unit 202 be used for place a monovolume 3D screen cloth, the feeding roller 203 include upper and lower arranged for interval and
Between the adjustable upper feeding roller 2031 in gap and lower feeding roller 2032, the lower feeding roller 2032 pass through the band of the first power set 2033
Move it and rotate and will be located in several monovolumes 3D screen cloths one first for overlapping successively in gap and be sent on sewing table top 102.Institute
Stating several placement units 202 can be while places multireel 3D screen cloths, the 3D screen cloths that formation is overlapped successively are dynamic through described first
Power apparatus 2033 drive upper and lower feeding roller 2031,2032, and the 3D screen cloths for overlapping successively are transported on the sewing table top 102.
The feeding device 2 also includes being installed in the discharge roller 204 on the right side of sewing frame 101, and the discharge roller 204 is included between the upper and lower every cloth
Put and between the adjustable top discharge roller 2041 in gap and bottom discharge roller（It is not drawn in accompanying drawing）, the bottom discharge roller（In accompanying drawing not
Draw）Its rotation is driven to be located in several monovolumes 3D screen cloths one overlapped successively in gap by the second power set 205
First is sent sewing table top 102.The discharge roller 204 through second power set 205 drive top discharge roller 2041, under go out
Material roller（It is not drawn in accompanying drawing）, the 3D screen cloths for overlapping successively are transferred out into the apparatus for sewing 1.The feeding roller 203 and will go out
The gap of material roller 204 is controlled in 3-20cm, and thickness changes after the number of plies of 3D screen cloths changes, and is adjusted the feeding roller 203 and is gone out
The gap of material roller 204 coordinates 3D screen cloth thickness, preferably completes feed and feeding.
Referring to the drawings 1 and accompanying drawing 4.The sewing frame 101 is provided with and is transversely mounted bar 105, and this is transversely mounted 105, bar
In the top of sewing table top 102, it is hollow structure that this is transversely mounted bar 105, and this is transversely mounted inside bar 105 along its length
A drive rod 106 that can be moved up and down is provided with, the equidistant arranged for interval in bottom of the drive rod 106 has described in several
Sewing pin 1041.Some described sewing pins 1041, the 3D screen cloths that can be overlapped successively to the sewing pin 1041 simultaneously are once
Property can complete the suture of many needlework, improve work efficiency.It is made up of steel alloy, is not allowed using pin 1041 is sewed made by steel alloy
Easily get rusty and fracture, and sew the thickness of pin 1041 and control within six millimeters, the sewing pin 1041 is more than six millimeters of appearances
Easily the 3D screen cloths for overlapping successively thorn is appeared, the loosening of sewing line is caused.
Referring to the drawings 1, accompanying drawing 3, accompanying drawing 4 and accompanying drawing 5.The sewing frame 101 is provided with lateral rotation axle 107 and drives
The 3rd power set 108 that dynamic lateral rotation axle is rotated, each rotating shuttle 1042 be installed in corresponding sewing mouth 103 just under
Side, and be connected with lateral rotation axle 107 by a connection piece 109.The sewing frame 101 is additionally provided with positioned at laterally peace
The cross tube 110 of the top of dress bar 105, each alignment ring 1044 includes upper alignment ring 10441 and lower alignment ring 10442, some
Individual upper alignment ring 10441 is equally spaced on the cross tube 110, and several lower alignment rings 10442 are equally spaced in institute
State and be transversely mounted the upper end of bar 105.Upper alignment ring 10441 and lower alignment ring of the sewing line through alignment ring 1044
10442, it is then passed through sewing pin 1401, the bobbin 1043 that a ball of string is wound when preventing cabling rotates, and drives sewing line movement so that phase
The sewing line tangled up and knotted of neighbour's sewing unit 104.
The specific embodiment of the present invention is above are only, but the design concept of the present invention is not limited thereto, it is all to utilize this
Design carries out the change of unsubstantiality to the present invention, all should belong to the behavior for invading the scope of the present invention.
Claims (9)
1. a kind of 3D screen cloths tailoring machine, including apparatus for sewing and by several 3D screen cloths be conveyed to apparatus for sewing feed dress
Put, it is characterised in that：The apparatus for sewing includes sewing frame and is installed in sewing frame and for allowing several 3D nets
The sewing table top that cloth level passes through, offers several sewing mouths on the sewing table top, the sewing frame is provided with a row along seam
It is placed with mesa width direction processed and equidistantly and synchronizes some of single line sewing to sewing several 3D screen cloths on table top
Individual sewing unit, each sewing unit is included positioned at the corresponding sewing pin that sew mouth top and can move up and down, positioned at correspondence
Sewing mouth lower section and the alignment ring that coordinates of rotatable rotating shuttle, the bobbin for winding a ball of string and a ball of string and for pressing
The presser feet of several 3D screen cloths on system sewing table top, each sewing pin drives the sewing line in alignment ring to pass through corresponding sewing
Mouth carries out quilting cooperation with rotating shuttle, and the sewing line on the sewing pin is triggered to form a line by the rotating shuttle during rotating
Circle, the sewing pin band sewing line passes through the coil, and coil is triggered, and forms a section, and the sewing frame is provided with laterally
Mounting rod, this is transversely mounted the top that bar is located at sewing table top, and it is hollow structure that this is transversely mounted bar, and this is transversely mounted inside bar
A drive rod that can be moved up and down is provided with along its length, and the equidistant arranged for interval in bottom of the drive rod has some
The individual sewing pin.
2. a kind of 3D screen cloths tailoring machine as claimed in claim 1, it is characterised in that：The feeding device includes horizontal feed
Frame, it is installed on horizontal feed frame and for placing several placement units of monovolume 3D screen cloths and being installed in sewing frame
Left side feeding roller, each placement unit be used for place a monovolume 3D screen cloth, the feeding roller include upper and lower arranged for interval and
Between the adjustable upper feeding roller in gap and lower feeding roller, the lower feeding roller drives its rotation to be located in by the first power set
Several monovolumes 3D screen cloths one first overlapped successively in gap are sent on sewing table top.
3. a kind of 3D screen cloths tailoring machine as claimed in claim 1 or 2, it is characterised in that：The feeding device also includes installing
In sewing frame on the right side of discharge roller, the discharge roller include upper and lower arranged for interval and between the adjustable top discharge roller in gap and under
Discharge roller, the bottom discharge roller drives its rotation to be located in several monovolumes overlapped successively in gap by the second power set
First of 3D screen cloths one send sewing table top.
4. a kind of 3D screen cloths tailoring machine as claimed in claim 1 or 2, it is characterised in that：Also include trimming device, the trimming dress
Put and be installed in the forward and backward side of sewing table top and for several 3D nets for overlapping successively after sewing to single line including corresponding to respectively
Cloth carries out the left and right side sickle of trimming.
5. a kind of 3D screen cloths tailoring machine as claimed in claim 4, it is characterised in that：The left and right side sickle is laser
Sickle or electric scissors sickle.
6. a kind of 3D screen cloths tailoring machine as claimed in claim 1, it is characterised in that：The sewing pin is made up of steel alloy, and
And the thickness of pin is controlled within six millimeters.
7. a kind of 3D screen cloths tailoring machine as claimed in claim 1, it is characterised in that：The sewing frame is provided with lateral rotation
The 3rd power set that axle and driving lateral rotation axle are rotated, each rotating shuttle is installed in the underface of corresponding sewing mouth, and
And be connected with lateral rotation axle by a connection piece.
8. a kind of 3D screen cloths tailoring machine as claimed in claim 5, it is characterised in that：The sewing frame is additionally provided with positioned at horizontal
Cross tube above mounting rod, each alignment ring includes upper alignment ring and lower alignment ring, the equidistant cloth of alignment ring on several
It is placed on the cross tube, several lower alignment rings are equally spaced and are transversely mounted bar upper end in described.
9. a kind of 3D screen cloths tailoring machine as claimed in claim 3, it is characterised in that：The gap of the feeding roller and discharge roller is equal
Control is in 3-20cm.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510042829.2A CN104532486B (en) | 2015-01-28 | 2015-01-28 | 3D mesh cloth sewing machine |
| TW104105433A TWI530600B (en) | 2015-01-28 | 2015-02-16 | A 3D mesh sewing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510042829.2A CN104532486B (en) | 2015-01-28 | 2015-01-28 | 3D mesh cloth sewing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104532486A CN104532486A (en) | 2015-04-22 |
| CN104532486B true CN104532486B (en) | 2017-04-12 |
Family
ID=52848097
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510042829.2A Active CN104532486B (en) | 2015-01-28 | 2015-01-28 | 3D mesh cloth sewing machine |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN104532486B (en) |
| TW (1) | TWI530600B (en) |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1962987A (en) * | 2006-11-17 | 2007-05-16 | 李德锵 | Numerically controlled single-needle quilter |
| DE202007019663U1 (en) * | 2007-05-09 | 2015-03-11 | Nähmaschinenfabrik Emil Stutznäcker GmbH & Co. KG | Multi-needle sewing machine for sewing large-area sewing material |
| CN201501972U (en) * | 2009-06-08 | 2010-06-09 | 袁一水 | Sewing machine for sewing bedquilt |
| CN103352313A (en) * | 2013-06-26 | 2013-10-16 | 常熟市大发经编织造有限公司 | Mesh cloth adopting sandwich structure and 3D warp knitted cushion based on perspiration and moisture absorption fibers |
| CN204417792U (en) * | 2015-01-28 | 2015-06-24 | 三明市华纺纺织科技发展有限公司 | A kind of 3D screen cloth tailoring machine |
-
2015
- 2015-01-28 CN CN201510042829.2A patent/CN104532486B/en active Active
- 2015-02-16 TW TW104105433A patent/TWI530600B/en not_active IP Right Cessation
Also Published As
| Publication number | Publication date |
|---|---|
| TW201627549A (en) | 2016-08-01 |
| CN104532486A (en) | 2015-04-22 |
| TWI530600B (en) | 2016-04-21 |
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