Summary of the invention
The technical problem to be solved is to provide in a kind of reclaimed rubber refining process to collect cooling down, roll film, weighs, cuts the full-automatic reclaimed rubber cooling roller that glue etc. is multifunctional integrated.
For solving above-mentioned technical problem, the technical scheme is that full-automatic reclaimed rubber cooling roller, including roll film frame, being rotatablely equipped with at least one transfer roller changing direction of advance for film in described roll film frame, at least one described transfer roller is hollow roll and the swivel joint being connected to supply coolant;Described roll film frame below the described transfer roller of end is rotatablely equipped with film cut roll roller, the roll film frame between described transfer roller and the described film cut roll roller of end is provided with film and holds and put device; Described film cut roll roller is connected with finished product glue output device; Described transfer roller and described film cut roll roller are connected to roller driving mechanism;
Described film cut roll roller includes cut roll roll body, and one end of described cut roll roll body is provided with power input shaft, and described power input shaft is connected to friction clutch, and described friction clutch is connected with described roller driving mechanism; The other end of described cut roll roll body is provided with roll body and supports axle, it is hollow axle that described roll body supports axle, it is rotatablely equipped with leading screw in described cut roll roll body, one end of described leading screw is stretched out described roll body support axle and is connected to cutting driving device, it is positioned on the described leading screw of described cut roll roll body and is set with screw, described screw is provided with Cutter apron, described Cutter apron is provided with and cuts glue cutter, described cut roll roll body is provided with parallel with described leading screw cuts glue groove, described in cut glue cutter stretch out described in cut outside glue groove;
Described film cut roll roller outer surface is provided with and film head is captured the film grabbing device at described film cut roll roller outer surface.
As preferred technical scheme, described roller driving mechanism includes main motor, described main motor is connected to change speed gear box, is connected by drive mechanism power between described transfer roller, and the clutch end of described change speed gear box connects one of them described transfer roller by drive mechanism power.
As preferred technical scheme, one of them described transfer roller connects described friction clutch by drive mechanism power.
As preferred technical scheme, described cutting driving device includes section motor, the clutch end of described section motor is connected to reductor, described reductor is connected to electromagnetic clutch by chain wheel driving mechanism, the outfan of described electromagnetic clutch is provided with flexible clutch, and the outfan of described flexible clutch is fixedly attached to described leading screw.
As preferred technical scheme, described film is held and is put the film that device includes being rotatably installed in described roll film frame and hold and put axle, described film is held to put and is installed with film on axle and holds and put plate, described film is held the lower limb putting plate and is provided with film and holds and put tooth, described film is held and is put plate and be positioned at the top of film, described roll film frame is installed with to hold and puts axle device of rotation driving.
As preferred technical scheme, described in hold and put the electric magnet that axle device of rotation driving includes being fixedly mounted in described roll film frame.
As preferred technical scheme, described film grabbing device includes being arranged on the film of described film cut roll roller outer surface and captures pin.
As preferred technical scheme, described finished product glue output device includes output frame, described output frame rotates and is provided with some outlet rollers, and described outlet roller outer cover is equipped with output belt, the end of described output frame is provided with output motor, and described output motor is in transmission connection to described outlet roller.
Owing to have employed technique scheme, full-automatic reclaimed rubber cooling roller, including roll film frame, described roll film frame being rotatablely equipped with at least one transfer roller changing direction of advance for film, at least one described transfer roller is hollow roll and the swivel joint being connected to supply coolant; Described roll film frame below the described transfer roller of end is rotatablely equipped with film cut roll roller, the roll film frame between described transfer roller and the described film cut roll roller of end is provided with film and holds and put device;Described film cut roll roller is connected with finished product glue output device, described transfer roller and described film cut roll roller are connected to roller driving mechanism, described film cut roll roller includes cut roll roll body, and one end of described cut roll roll body is provided with power input shaft, and described power input shaft is connected to friction clutch, and described friction clutch is connected with described roller driving mechanism, the other end of described cut roll roll body is provided with roll body and supports axle, it is hollow axle that described roll body supports axle, it is rotatablely equipped with leading screw in described cut roll roll body, one end of described leading screw is stretched out described roll body support axle and is connected to cutting driving device, it is positioned on the described leading screw of described cut roll roll body and is set with screw, described screw is provided with Cutter apron, described Cutter apron is provided with and cuts glue cutter, described cut roll roll body is provided with parallel with described leading screw cuts glue groove, described in cut glue cutter stretch out described in cut outside glue groove, described film cut roll roller outer surface is provided with and film head is captured the film grabbing device at described film cut roll roller outer surface, the method have the advantages that transfer roller is for transmitting film, film is cooled down by the process transmitted, and cut roll roll body is for quantitatively batching film, to facilitate the cutting cutting glue cutter to use, film hold put device for the film of delivery end after cutting is held put fixing, to prevent film from returning, and the end of film after cutting can be pricked and take the surface being fixed on cut roll roll body by film grabbing device, after facilitating cut film to depart from from described cut roll roll body surface, the film continuing to carry is batched fixing by cut roll roll body smoothly, the present invention collects cooling, section, conveyings etc. are multi-functional to be integrated, there is advantage highlighted below:
1, simple in construction, it is simple to operation, strong adaptability.
2, good cooling effect, reclaimed rubber steady quality.
3, an operable multiple stage of people (more than three), production cost is low.
4, automaticity is high, and labor intensity is low.
5, the suitability is wide, is applicable to the refiner roll film of various model, easily realizes production line balance.
6, technique is advanced, it is not necessary to being undertaken film lowering the temperature with spreading out, floor space is little.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is expanded on further. In the following detailed description, some one exemplary embodiment of the present invention is only described by the mode of explanation. Undoubtedly, those of ordinary skill in the art will be consequently realised that, when without departing from the spirit and scope of the present invention, it is possible to by various different modes, described embodiment is modified. Therefore, accompanying drawing and description are inherently illustrative, rather than are used for limiting scope of the claims.
As depicted in figs. 1 and 2, full-automatic reclaimed rubber cooling roller, including roll film frame 1, described roll film frame 1 side is provided with film cut roll controller 30, described film cut roll controller 30 is controller conventional in manufacturing enterprise, is substantially carried out the processing parameter setting of each equipment, the speed setting of each motor, operation time setting etc., for the content known by those of ordinary skill in the art, it is not described in detail in this.
As shown in Figure 1, Figure 2, shown in Fig. 3 and Fig. 5, described roll film frame 1 is rotatablely equipped with at least one transfer roller 2 changing direction of advance for film, at least one described transfer roller 2 is hollow roll and the swivel joint 3 being connected to supply coolant, described swivel joint 3 is connected to water inlet pipe, for carrying coolant in described transfer roller 2, to reduce the temperature of film, described roll film frame 1 below the described transfer roller 2 of end is rotatablely equipped with film cut roll roller, described transfer roller 2 and described film cut roll roller and is connected to roller driving mechanism. Described roller driving mechanism includes main motor 4, described main motor 4 is connected to change speed gear box 5, connected by drive mechanism power between described transfer roller 2, the clutch end of described change speed gear box 5 connects one of them described transfer roller 2 by drive mechanism power, can be connected by actuating device between adjacent two transfer rollers 2, thus connecting into power concatenation form, to realize the driving of multiple described transfer roller 2.
As shown in Figure 3, described film cut roll roller includes cut roll roll body 6, one end of described cut roll roll body 6 is provided with power input shaft 7, described power input shaft 7 is connected to friction clutch 8, one of them described transfer roller 2 connects described friction clutch 8 by drive mechanism power, described friction clutch 8 is connected with described roller driving mechanism, the described friction clutch 8 content known by those of ordinary skill in the art, act as herein according on described cut roll roll body 6 be wound around film number, adjust the rotating speed of described cut roll roll body 6, well can coordinate with the rotating speed of transfer roller each described 2, the other end of described cut roll roll body 6 is provided with roll body and supports axle 9, it is hollow axle that described roll body supports axle 9, it is rotatablely equipped with leading screw 10 in described cut roll roll body 6, one end of described leading screw 10 is stretched out described roll body support axle 9 and is connected to cutting driving device, it is positioned on the described leading screw 10 of described cut roll roll body 6 and is set with screw 11, described screw 11 is provided with Cutter apron 12, described Cutter apron 12 is provided with and cuts glue cutter 13, described cut roll roll body 6 is provided with parallel with described leading screw 10 cuts glue groove 14, described cut glue cutter 13 stretch out described in cut outside glue groove 14, described glue cutter 13 of cutting can arrange on described Cutter apron 12 and is symmetrical arranged two, cut glue groove 14 described in corresponding and be also provided with two, can certainly the size of film as required, can also arrange and cut glue cutter 13 described in other respective numbers and cut glue groove 14, not by the restriction of the present embodiment.Described roll film frame 1 above described cut roll roll body 6 is provided with two installing racks relatively, limit switches 15 it is respectively mounted bottom described installing rack, described limit switch 15 is connected to described film cut roll controller 30, the described limit switch 15 at two ends formed described in cut glue cutter 13 reciprocal effective travel insurance control system. It is also equipped with batching enumerator 16 in the side of described cut roll roll body 6, batches the number of turns of film for measuring described cut roll roll body 6, detect the quality of its film batched according to this, to be controlled the action of cutting driving device by described film cut roll controller 30.
As shown in Figure 6, described cutting driving device includes section motor 17, the clutch end of described section motor 17 is connected to reductor 18, described reductor 18 is connected to electromagnetic clutch 19 by chain wheel driving mechanism, described electromagnetic clutch 19 can realize quickly combining or departing from, the outfan of described electromagnetic clutch 19 is provided with flexible clutch 20, and the outfan of described flexible clutch 20 is fixedly attached to described leading screw 10.
The present embodiment is by batching the connection of enumerator 16 and described film cut roll controller 30, it is achieved the roll film number of turns automatically reading cut roll roll body 6 of film cut roll controller 30, and then realizes function of weighing. The number of turns instruction on cut roll roll body 6 that described cutting driving device detects according to film cut roll controller 30, control described section motor 17 and described electromagnetic clutch 19 action, deliver torque to described leading screw 10, described leading screw 10 rotates and drives described screw 11 that fast offset occurs, move to its other end from one end of described cut roll roll body 6, complete to cut glue action. Due to section motor 17 can forward or reverse, and then cut the reciprocating motion of glue cutter 13 described in achieving, meet the program requirement automatically cutting glue.
The major parameter of each several part of the present embodiment:
Adapted power: 3.7KW;
Cut roll roll body rotating speed: 40��50r/min;
Cutting amplitude: 700��900mm;
Leading screw: 4R50��50S2;
Clipping time: 2.0��3.5S;
Production efficiency: 3.0��5.0T;
Colloid temperature :��40 DEG C;
Operation number: 3/people.
As shown in Fig. 1, Fig. 7 and Fig. 8, the roll film frame 1 between described transfer roller 2 and the described film cut roll roller of end is provided with film and holds and put device; Described film is held and is put the film that device includes being rotatably installed in described roll film frame and hold and put axle 22, described film is held to put and is installed with film on axle 22 and holds and put plate 21, described film is held the lower limb putting plate 21 and is provided with film and holds and put tooth 23, described film is held and is put plate 21 and be positioned at the top of film, described roll film frame is installed with to hold and puts axle device of rotation driving. In the present embodiment, described in hold and put the electric magnet that axle device of rotation driving includes being fixedly mounted in described roll film frame.
When described film cut roll controller 30 control described electric magnet 24 be energized time, iron core within described electric magnet 24 is adsorbed by solenoid, drive described film to hold to put axle 22 and rotate, make described film hold the described film putting plate 21 lower end to hold and put tooth 23 and be plugged on adhesive tape, it is prevented that the film being wound on transfer roller produces rollback phenomenon when cutting. After cutting, described film cut roll controller 30 controls described solenoid dead electricity, discharges its iron core, and under the effect of the internal return spring of described electric magnet 24, its iron core is followed described film and held and put axle 22 and rotate self-return, waits holding next time and lets alone business.
As shown in Figure 4, described film cut roll roller outer surface is provided with and film head is captured the film grabbing device at described film cut roll roller outer surface, and described film grabbing device includes being arranged on the film of described film cut roll roller outer surface and captures pin 25. Film hold put device for the film of delivery end after cutting is held put fixing, to prevent film from returning, and the end of film after cutting can be pricked and take the surface being fixed on cut roll roll body 6 by film grabbing device, after facilitating cut film to depart from from described cut roll roll body 6 surface, the film continuing to carry is batched fixing by cut roll roll body 6 smoothly
As in figure 2 it is shown, described film cut roll roller is connected with finished product glue output device; Described finished product glue output device includes output frame 26, described output frame 26 rotates and is provided with some outlet rollers 27, described outlet roller 27 outer cover is equipped with output belt 28, the end of described output frame 26 is provided with output motor 29, described output motor 29 is in transmission connection to described outlet roller 27, for the film of well cutting being outwards delivered to appointment position, it is simple to pack, stack. The control end of described output motor 29 is connected to described film cut roll controller 30, and described film cut roll controller 30 is for controlling the start and stop of described output motor 29, to coordinate the work of each several part in described roll film frame 1.
The operation principle of the present embodiment is:
First starting transfer roller 2, depending on presetting described change speed gear box 5 to the suitable rotational speed of linear velocity of slice, now described transfer roller 2 and described cut roll roll body 6 operate simultaneously, and make constant speed or differential speed rotation by the control of described film cut roll controller 30. when the film transport of refiner output is to correct position before described roll film frame 1, artificial by film from the bottom of described transfer roller 2, inner side imports, deliver to above the described transmission of upside, under the rotarily driving of described transfer roller 2, film can be involved on described cut roll roll body 6 voluntarily, batch enumerator 16 described in now to start to read the number of turns, carry out meter weight. when curling weight reaches setting value, described film cut roll controller 30 controls described output motor 29 and starts, described output belt 28 is driven to run, described film cut roll controller 30 controls described main motor 4 and stops, film hold put device work clamp film, prevent it from returning, now described section motor 17 works, described electromagnetic clutch 19 combines, so that described leading screw 10 rotates, drive the displacement of described screw 11, quickly move thus cutting glue cutter 13 described in driving, cut off the film on described cut roll roll body 6, described glue cutter 13 of cutting cuts off and arrives after film when limiting position, under the cooperation of described limit switch 15 and described film cut roll controller 30, control described electromagnetic clutch 19 to depart from, the stall of described leading screw 10, described cut glue cutter 13 stop motion, and finished product film just automatically falls on described output belt 28, under the cooperation of described output motor 29, it is sent to correct position, described film cut roll controller 30 then controls described output motor 29 and described output belt 28 is out of service.
Then, described section motor 17 receives the instruction of described film cut roll controller 30 and is again started up, control simultaneously described film hold put device release film, so that film is descending, batch enumerator 16 described in now and read the number of turns again, when curling weight reaches setting value, described film cut roll controller 30 controls described output motor 29 and starts, described output belt 28 is driven to run, described film cut roll controller 30 controls described main motor 4 and stops, film hold put device work clamp film, prevent it from returning, now described section motor 17 works, described electromagnetic clutch 19 combines, so that described leading screw 10 rotates backward, described screw 11 is driven to move to return, quickly move thus cutting glue cutter 13 described in driving, cut off the film on described cut roll roll body 6, described return of cutting after glue cutter 13 cuts off film arrives qualifying bit when putting, under the cooperation of described limit switch 15 and described film cut roll controller 30, control described electromagnetic clutch 19 to depart from, the stall of described leading screw 10, described cut glue cutter 13 stop motion, and finished product film just automatically falls on described output belt 28, under the cooperation of described output motor 29, it is sent to correct position, described film cut roll controller 30 then controls described output motor 29 and the stop motion of described output belt 28.
The present embodiment works repeatedly according to above-mentioned two big steps, it is achieved the cooling of film, quantitatively section and conveying.
The present invention has advantage highlighted below:
1, simple in construction, it is simple to operation, strong adaptability.
2, good cooling effect, reclaimed rubber steady quality.
3, an operable multiple stage of people (more than three), production cost is low.
4, automaticity is high, and labor intensity is low.
The ultimate principle of the present invention, principal character and advantages of the present invention have more than been shown and described. Skilled person will appreciate that of the industry; the present invention is not restricted to the described embodiments; described in above-described embodiment and description is that principles of the invention is described; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements both fall within the claimed scope of the invention. Claimed scope is defined by appending claims and equivalent thereof.