CN104528055B - Continuous packaging machine novel high speed transverse and longitudinal seal drive heating device and control method thereof - Google Patents
Continuous packaging machine novel high speed transverse and longitudinal seal drive heating device and control method thereof Download PDFInfo
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- CN104528055B CN104528055B CN201410813524.2A CN201410813524A CN104528055B CN 104528055 B CN104528055 B CN 104528055B CN 201410813524 A CN201410813524 A CN 201410813524A CN 104528055 B CN104528055 B CN 104528055B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/26—Devices specially adapted for producing transverse or longitudinal seams in webs or tubes
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Abstract
The present invention relates to a kind of continuous packaging machine novel high speed transverse and longitudinal seal drive heating device and control method thereof, continuous packaging machine novel high speed transverse and longitudinal seal drive heating device includes vertical sealing roller transmission and heater, vertically sealed roller transmission and heater and electric control system, transverse and longitudinal seal roller transmission all uses high-temperature bearing supporting structure, ensure the high running accuracy of transverse and longitudinal seal roller high speed rotating, the uniformity consistency of sealing pressure, the stability of packer complete machine high-speed cruising.Vertical sealing roller heater uses ring-shaped pottery encapsulation heating wire structure, it is ensured that fixed, be unlikely to deform, aoxidize, and overall dimensions concordance and interchangeability good, it is easy to assemble and change.Vertically sealed roller heater uses bar-shaped heater structure to ensure, and the heat transfer efficiency of two sealing surfaces is high, vertically sealed roller high-speed rotation heat loss is little, suitably temperature sensor installation position, ensure that temperature measurement accuracy, it is adaptable to the control of the production process of continuous packaging machine novel high speed transverse and longitudinal seal roller transmission and heating.
Description
Technical field
The invention belongs to packing mechanical equipment field, relate to a kind of continuous packaging machine novel high speed transverse and longitudinal seal drive heating
Device and control method thereof, be particularly suited for the control of the production process of continuous packaging machine novel high speed transverse and longitudinal seal transmission and heating
System.
Background technology
Continuous packaging machine is the domestic and international main packaging facilities of material plastic flexible package, and with the fast fortune of complete machine packaging speed
Row feature is widely used in packer and manufactures enterprise and the manufacturing enterprise of plastic sheeting material package.Continuous packaging machine
The characteristics of motion is that two vertical sealing rollers have the traction of longitudinal pulling bag and longitudinal sealing two effect, and motor process is continuous print;Two is horizontal
The characteristics of motion of envelope roller is continuous way, and the effect taken turns by mechanical eccentric, it is ensured that the movement velocity of both is sealed in horizontal sealing
The line moved with longitudinal sealing at chalaza
Speed sync.Production process based on continuous packaging machine material package: longitudinal pulling bag is drawn, transverse and longitudinal seal seals,
Blanking filling and right, transverse and longitudinal seal sealing operation is again very important production process.It is directly connected to the packaging effect of finished bag
Really (sealing formation degree, sealing tight type-air tight, not material leakage).Along with the development of novel high speed packaging machine, i.e. packer
The complete machine packaging speed of service constantly improves, and improves transverse and longitudinal seal sealing effect, it has also become ensure to improve complete machine packaging speed
Degree important step.
The continuous packaging machine commonly used transverse and longitudinal seal drive mechanism manufactured the most both at home and abroad and the heating of transverse and longitudinal seal roller
Mode.
1. vertical sealing roller motion structure feature
1. vertical sealing roller uses bearing liner set with the support of vertical sealing roller support.
Bearing liner set is usually: a kind of nodular cast iron watt set;One is brasses set.Both use process to cut both ways.?
A little can determine that the coefficient of friction difference between bearing liner set, vertical sealing roller power transmission shaft, vertical sealing roller support three eventually, join between three
Close gap difference, axial concentricity difference between three, be all to cause uniform force in vertical sealing roller rotary course, envelope roller to seal
The uniformity of resultant pressure, rotation torque optimality, several factors such as susceptiveness of rotary course, it is difficult to ensure drawing of longitudinal traction
Bag paper feed effect.
2. two vertical sealing roller heating collars use 110VAC series-fed.
One is that the vertical sealing roller heating collar heating-up time is long, affects intensification efficiency;Two is the heater strip series connection of vertical sealing roller heating collar
Link, when installing and using, needs two heater strips need to match uses (static direct current resistance value is necessary identical), and otherwise resistance value is little
Resistance wire, easily damages after powering on, and affects material package and produce.
3. vertical sealing roller heating collar uses mica insulator, uses manual production to make.
Heater strip realizes insulating with heater strip (metal material) by mica insulator, is usually manual processing system
Make.So the assembly technology of vertical sealing roller heating collar, assembling artificial proficiency level, the responsibility of assembly crewman, overall dimensions
Concordance and interchangeability are all to cause heating collar crudy key factor, and yielding, oxidizable etc..Its also direct relation
The safety (person and equipment safety) of packaging machine.
2. vertically sealed roller motion structure feature
1. vertically sealed roller uses bearing liner set with linking of vertically sealed roller support.
Bearing liner set is usually: a kind of nodular cast iron watt set;One is brasses set.Both use process to cut both ways.?
A little can determine that the coefficient of friction difference between bearing liner set, vertical sealing roller power transmission shaft, vertical sealing roller support three eventually, join between three
Closing gap difference, between three, axial concentricity is all to cause uniform force in vertical sealing roller rotary course, vertically sealed roller
The uniformity of sealing pressure, rotation torque optimality, several factors such as susceptiveness of rotary course, it is difficult to ensure vertically sealed roller motion
Stability and horizontal sealing sealing effect.
2. vertically sealed roller bar-shaped heater is arranged on the centre position of vertically sealed roller.
It is to utilize heat-conduction principle rod to be added that the temperature of vertically sealed roller sealing surface is dependent on the bar-shaped heater in centre position
Hot device temperature conduction is to sealing surface.Temperature difference between sample temperature and the sealing surface of general bar-shaped heater is about 45 degree,
Being clearly temperature leak big, power loss also strengthens;And in vertically sealed roller rotary course, temperature varying coefficient is with rotary speed
Different and change, so affect the sealing effect of vertically sealed roller and sealing quality.
3. two vertically sealed rollers use 110VAC to process power supply.
One is that the bar-shaped heater heating-up time is long, affects intensification efficiency;Two is the heater strip series connection link of bar-shaped heater,
When installing and using, need the heater strip of two bar-shaped heater need to match uses (static direct current resistance value must identical), otherwise electric
The resistance wire that resistance is little, easily damages after powering on, and affects material package and produce.
4. sensor for measuring temperature (thermocouple) is arranged on a vertically sealed roller side fixed support (temperature of sampled point and horizontal stroke
The temperature error of envelope roller sealing surface is general >=and 50 degree.
Transverse and longitudinal seal roller rotating moving part (transverse and longitudinal seal roller, transverse and longitudinal seal roll shaft, transverse and longitudinal seal roller support) structures shape in a word
The uniformity of transverse and longitudinal seal roller rotation, the stationarity of turning moment, the safety of heating rotary course;Transverse and longitudinal seal roller heating link knot
The stability that structure have impact on the reliability of heater block (heater strip), packaging produces.Same transverse and longitudinal seal roller heating link installs knot
Structure have impact on concordance and the thermal adaptability of finished bag packaging effect under packer high-speed motion.
Summary of the invention
To be solved by this invention problematically, overcome the deficiencies in the prior art, it is provided that a kind of continuous packaging machine is novel
High speed transverse and longitudinal seal drive heating device and control method thereof, the present invention be directed to high-speed continuous packaging machine complete machine packaging speed,
Research and develop matched novelty transverse and longitudinal seal roller motion structure and heating link, raw to meet the continuous packaging machine developed by leaps and bounds
Produce the needs manufactured.
The present invention solves it and technical problem is that and take techniques below scheme to realize:
A kind of continuous packaging machine novel high speed transverse and longitudinal seal drive heating device provided according to the present invention, including vertical sealing roller
Transmission and heater, vertically sealed roller transmission and heater and electric control system, described vertical sealing roller transmission and heater
Including vertical sealing roller drive mechanism, vertical sealing roller heating arrangements and vertical sealing roller mechanical, hand-driven governor motion, wherein vertical sealing roller drive mechanism
High-temperature bearing is supported by vertical sealing roller power input gear, longitudinal sealing transmission change gear one, longitudinal sealing transmission change gear two, vertical sealing roller
One, vertical sealing roller supports high-temperature bearing two, longitudinal sealing drive roll room temperature self-aligning bearing, longitudinal sealing driven voller room temperature self-aligning bearing, vertical sealing roller
Outboard shafts, vertical sealing roller inner shafts, longitudinal sealing drive roll, longitudinal sealing driven voller form, and vertical sealing roller outboard shafts, vertical sealing roller inner shafts fill respectively
On vertical sealing roller fore-stock, vertical sealing roller after-poppet, longitudinal sealing drive roll is fixed nut by longitudinal sealing drive roll and is packed in vertical sealing roller
On side shaft, longitudinal sealing driven voller is fixed nut by longitudinal sealing driven voller and is packed on vertical sealing roller outboard shafts, and vertical sealing roller supports high temperature axle
Holding a forward position being contained in vertical sealing roller inner shafts, vertical sealing roller supports high-temperature bearing two and is contained in the front of vertical sealing roller outboard shafts
Putting, longitudinal sealing drive roll room temperature self-aligning bearing is contained in the rear positions of vertical sealing roller inner shafts, and longitudinal sealing driven voller room temperature self-aligning bearing fills
In the rear positions of vertical sealing roller outboard shafts, vertical sealing roller power input gear and longitudinal sealing transmission change gear one are contained in inside vertical sealing roller
The medium position of axle, longitudinal sealing transmission change gear two is contained in the medium position of vertical sealing roller outboard shafts, longitudinal sealing transmission change gear two
It is meshed with longitudinal sealing transmission change gear one;Vertical sealing roller heating arrangements is driven by the lead-in wire perforation of longitudinal sealing drive roll heating collar, longitudinal sealing
The lead-in wire perforation of roller heating collar, longitudinal sealing drive roll ring-shaped pottery heating collar, longitudinal sealing driven voller ring-shaped pottery heating collar, heater conduction
Slip ring one, heater conducting slip ring two, longitudinal sealing temperature transducer, vertical sealing roller thermometric slide block, thermometric slide block pressure regulation groups of springs
Become, vertical sealing roller inner shafts leaves the lead-in wire perforation of longitudinal sealing drive roll heating collar, vertical sealing roller outboard shafts leaves longitudinal sealing driven voller and adds
Gas ket lead-in wire perforation, longitudinal sealing drive roll ring-shaped pottery heating collar is contained on vertical sealing roller inner shafts, and longitudinal sealing driven voller ring-shaped pottery adds
Gas ket is contained on vertical sealing roller outboard shafts, and vertical sealing roller thermometric slide block is contained on longitudinal sealing drive roll, and longitudinal sealing temperature transducer is contained in longitudinal sealing
On roller thermometric slide block, one end of vertical sealing roller thermometric slide block regulates spring equipped with thermometric slide block pressure, heater conducting slip ring one, adds
Hot device conducting slip ring two connects vertical sealing roller heater 220V power line-zero line, longitudinal sealing temperature controller output electromagnetism relay respectively
Device closing of contact line-live wire;Vertical sealing roller mechanical, hand-driven governor motion is lifted screw mandrel, longitudinal sealing pressure regulation set, vertical sealing roller by longitudinal sealing
Lifting nut, longitudinal sealing pressure regulating spring, vertical sealing roller plain bearing housing composition, vertical sealing roller plain bearing housing is contained in vertical sealing roller and supports
On high-temperature bearing two, longitudinal sealing lifting screw mandrel is contained on vertical sealing roller plain bearing housing, and longitudinal sealing lifting screw mandrel is respectively provided with longitudinal sealing pressure
Power regulation spring, longitudinal sealing pressure regulation set, vertical sealing roller lifting nut;Described vertically sealed roller transmission and heater include vertically sealed roller
Drive mechanism, vertically sealed roller heating arrangements and vertically sealed roller mechanical, hand-driven regulation machine, wherein vertically sealed roller drive mechanism is defeated by horizontal sealing power
Enter sprocket wheel, first order gear teeth wheels, second level gear teeth wheels, horizontal sealing drive roll transmission change gear, horizontal sealing driven voller biography
Dynamic change gear, vertically sealed roller support high-temperature bearing one, vertically sealed roller supports high-temperature bearing two, vertically sealed roller supports high-temperature bearing three, horizontal stroke
Envelope roller supports high-temperature bearing four, horizontal sealing drive roll, horizontal sealing driven voller composition, and horizontal sealing drive roll, horizontal sealing driven voller are attached separately to horizontal stroke
In envelope roller right support frame, vertically sealed roller left support frame, vertically sealed roller bracing frame connecting plate is connected to vertically sealed roller right support frame and vertically sealed roller
Between left support frame, vertically sealed roller support high-temperature bearing one, vertically sealed roller support high-temperature bearing two are attached separately to horizontal sealing and fix bearing
On seat one, horizontal sealing fixed bearing block two, vertically sealed roller supports high-temperature bearing three, vertically sealed roller supports and is attached separately to horizontal stroke on high-temperature bearing four
On envelope roller plain bearing housing one, vertically sealed roller plain bearing housing two, horizontal sealing power input sprocket, second level gear teeth wheels, horizontal sealing
Drive roll transmission change gear is attached separately on horizontal sealing drive roll, and first order change-speed gearing is assembled in vertically sealed roller right support frame,
First order change-speed gearing group is meshed with horizontal sealing power input sprocket, second level gear teeth wheels respectively, horizontal sealing driven voller transmission
Change gear is contained on horizontal sealing driven voller, and actively horizontal sealing transmission change gear is meshed with driven horizontal sealing transmission change gear;Horizontal
Envelope roller heating arrangements is by the lead-in wire perforation of horizontal sealing drive roll heating collar, the lead-in wire perforation of horizontal sealing driven voller heating collar, the heating of horizontal sealing rod
Terminal one fixed by device power line, terminal two fixed by horizontal sealing bar-shaped heater power line, the fixing end of horizontal sealing bar-shaped heater power line
Son three, horizontal sealing bar-shaped heater power line fix terminal four, horizontal sealing drive roll rod type heater power lead-zero line, horizontal sealing actively
The roller rod type heater temperature controller output relay closing of contact-live wire, horizontal sealing driven voller rod type heater power lead-zero
Line, the horizontal sealing driven voller rod type heater temperature controller output relay closing of contact-live wire, horizontal sealing drive roll heater conduct electricity
Slip ring, horizontal sealing driven voller heater conducting slip ring, temperature sensor one, temperature sensor two, temperature transducer conducting slip ring one,
Temperature transducer conducting slip ring two, bar-shaped heater one, bar-shaped heater two, bar-shaped heater three, bar-shaped heater four, horizontal sealing
Drive roll temperature sensor terminal, horizontal sealing driven voller temperature sensor terminal, horizontal sealing drive roll heater conduction are sliding
Ring insulating support, horizontal sealing driven voller heater conducting slip ring insulating support, horizontal sealing drive roll power supply fix screw, horizontal sealing driven voller
Power supply fixes screw composition, horizontal sealing drive roll leaves the lead-in wire perforation of horizontal sealing drive roll heating collar, horizontal sealing driven voller leaves horizontal stroke
Envelope driven voller heating collar lead-in wire is bored a hole, and bar-shaped heater one, bar-shaped heater two are attached separately on horizontal sealing drive roll, and rod heats
Device three, bar-shaped heater four are attached separately on horizontal sealing driven voller, and temperature sensor one is contained on horizontal sealing drive roll, temperature sensor
Two are contained on horizontal sealing driven voller, and horizontal sealing drive roll heater conducting slip ring, horizontal sealing driven voller heater conducting slip ring are attached separately to
On horizontal sealing drive roll, horizontal sealing driven voller, horizontal sealing drive roll temperature sensor terminal is located at temperature transducer conducting slip ring one
On the horizontal sealing drive roll heater conducting slip ring insulating support at place, horizontal sealing driven voller temperature sensor terminal is located at thermometric and passes
On horizontal sealing driven voller heater conducting slip ring insulating support at sensor conducting slip ring two, horizontal sealing bar-shaped heater power line is fixed
Terminal one, horizontal sealing bar-shaped heater power line are fixed terminal two and are respectively provided at the horizontal sealing at horizontal sealing drive roll heater conducting slip ring
On drive roll heater conducting slip ring insulating support, horizontal sealing bar-shaped heater power line fixes terminal three, horizontal sealing bar-shaped heater
Power line is fixed terminal four and is respectively provided at the horizontal sealing driven voller heater conducting slip ring at horizontal sealing driven voller heater conducting slip ring
On insulating support, horizontal sealing drive roll rod type heater power lead-zero line is connected to horizontal sealing drive roll power supply and fixes on screw, horizontal sealing
It is solid that the drive roll rod type heater temperature controller output relay closing of contact-live wire is connected to horizontal sealing bar-shaped heater power line
On fixed end two, horizontal sealing driven voller rod type heater power lead-zero line is connected to horizontal sealing driven voller power supply and fixes on screw, horizontal sealing
It is solid that the driven voller rod type heater temperature controller output relay closing of contact-live wire is connected to horizontal sealing bar-shaped heater power line
On fixed end four;Vertically sealed roller mechanical, hand-driven governor motion is carried by horizontal sealing plain bearing housing one, horizontal sealing plain bearing housing two, vertically sealed roller
Wire drawing bar one, vertically sealed roller lifting screw mandrel two, vertically sealed roller lifting nut one, vertically sealed roller lifting nut two, vertically sealed roller sealing pressure are adjusted
Joint set one, vertically sealed roller sealing pressure regulation set two, vertically sealed roller sealing pressure regulation spring one, vertically sealed roller sealing pressure regulation spring
Two compositions, vertically sealed roller lifting screw mandrel one, vertically sealed roller lifting screw mandrel two are attached separately to horizontal sealing plain bearing housing one, horizontal sealing sliding bearing
On seat two, vertically sealed roller lifting screw mandrel one is respectively provided with vertically sealed roller sealing pressure regulation spring one, the regulation of vertically sealed roller sealing pressure
Set one, vertically sealed roller lifting nut one, vertically sealed roller lifting screw mandrel two is respectively provided with vertically sealed roller sealing pressure regulation spring two, horizontal sealing
Roller sealing pressure regulation set two, vertically sealed roller lifting nut two.
The present invention solves it and technical problem is that and take techniques below scheme to realize further:
The input of aforesaid packaging machine system controller connects horizontal sealing benchmark input pickup, photoelectricity respectively with mark input
Sensor, system on off control switch, and the outfan of packaging machine system controller connects longitudinal sealing respectively and controls interface, horizontal sealing control
Interface, vertically sealed roller stepper motor driver, longitudinal sealing controls the outfan of interface and is linked in sequence vertical sealing roller stepper motor driver, vertical
Envelope roller drive stepping motor, horizontal sealing control interface outfan be linked in sequence vertically sealed roller stepper motor driver, vertically sealed roller drive
Motor.
The control method of a kind of continuous packaging machine novel high speed transverse and longitudinal seal drive heating device, it includes
Following steps:
(1) under horizontal sealing reference sensor input signal effect, packaging machine system controller can be automatically according to horizontal sealing benchmark
Stepping needed for position output vertically sealed roller drive stepping motor and direction signal, control vertically sealed roller and move to correct position;
(2) transverse and longitudinal seal temperature controller arranges parameter execution to longitudinal sealing ring-shaped pottery heating collar and horizontal sealing rod according to temperature
The temperature heating operation of heater;
(3) packaging machine system controller waiting system enabling signal, presses system power-on switch signal;
(4) under system power-on switch signal function, packaging machine system controller according to arrange packer bag is long and light
Electricity, with mark parameter output corresponding pulses signal, controls interface and vertical sealing roller stepper motor driver by longitudinal sealing, controls vertical sealing roller
Motor starts vertical sealing roller, performs packaging material longitudinal traction pulling bag and longitudinal sealing operation;
(5) the vertically sealed roller motion link of packaging machine system controller follows the tracks of the movement velocity of vertical sealing roller immediately, works as vertical sealing roller
Pulling bag traction reach that certain bag is long or photoelectricity with dimensioning time, in units of millimeter, start vertically sealed roller and rotate, and revolve with vertical sealing roller
Turn linear velocity to synchronize at horizontal sealing sealing, realize vertically sealed roller sealing operation in this case;
(6) vertically sealed roller sealing operation terminates, and quickly runs to the wait of vertically sealed roller benchmark origin position, now packer meeting
It is automatically performed material package (granule, powder, beans class blanking filling) operation;
(7) material blanking filling operation terminates, and continuous packaging machine continues executing with longitudinal direction pulling bag traction and longitudinally heating, horizontal stroke
Envelope roller sealing, material blanking filling operation;Circulate successively, it is achieved the production cycle of the packaging of material.
The present invention compared with prior art has significant advantage and a beneficial effect:
(1) vertical sealing roller transmission uses high-temperature bearing supporting structure: one is to ensure that the high running accuracy of vertical sealing roller high speed rotating;
Two uniformity being to ensure that vertical sealing roller sealing pressure and concordance;Three are to ensure that stablizing of continuous packaging machine complete machine high-speed cruising
Property.
(2) vertically sealed roller motion uses high-temperature bearing supporting structure: one is to ensure that the high running accuracy of vertically sealed roller high speed rotating;
Two uniformities being to ensure that vertically sealed roller sealing pressure and concordance and rotation torque optimality;Three are to ensure that and ensure that continuously
The stability of formula packer complete machine high-speed cruising.
(3) vertical sealing roller heater use ring-shaped pottery encapsulation heating wire structure: one be to ensure that fixed, be difficult to
Deformation, the most oxidizable;Two are to ensure that overall dimensions concordance and interchangeability are good, it is easy to assemble and change.
(4) vertical sealing roller heating uses 220VAC to power: one is to ensure that when vertical sealing roller rotates, ring-shaped pottery heating collar and longitudinal sealing
High reliability that roller rotates together and heat transference efficiency.Two are and avoid 110VAC two heater strips of powering not mate and bring wherein one
Root heater strip rapid wear phenomenon, it is ensured that the high service life of longitudinal sealing ring-shaped pottery heater.
(5) horizontal sealing heater uses bar-shaped heater structure, and is placed near vertically sealed roller sealing surface, and i.e. one
Vertically sealed roller disposes two rod heating collars near two sealing surfaces, and one is to ensure that the heat transfer efficiency of two sealing surfaces
Height, vertically sealed roller high-speed rotation heat loss is little;Two is that suitable temperature sensor (thermocouple) disposes
Position, it is ensured that temperature measurement accuracy.
(6) horizontal sealing heating collar uses 220VAC to power: one is to ensure that when vertically sealed roller rotates, heating collar and longitudinal sealing
The high reliability that roller rotates together and the transmission thermal efficiency;Two is to avoid 110VAC to power the heating of two bar-shaped heater
Silk series connection (resistance value is different) is not mated and is brought a wherein heater strip rapid wear phenomenon, it is ensured that the high use of horizontal sealing bar-shaped heater
Life-span.
In a word, packaging speed of the present invention is fast, packs bag wide ranges, and finished bag packaging is effective, packing control (bag,
Sealing, material filling) precision height, complete machine takes up room little, and mechanical transmission component configuration is simple, mechanical transmission component low cost,
Manufacturing efficiency is high.The present invention is that domestic continuous packaging machine manufactures the pioneering of industry, fills up country's continuous way packaging
The blank that machine is manufactured.
The detailed description of the invention of the present invention is shown in detail in by following example and accompanying drawing thereof.
Accompanying drawing explanation
Fig. 1 is vertical sealing roller transmission and the heating arrangements main TV structure schematic diagram of the present invention;
Fig. 2 is vertical sealing roller transmission and the heating arrangements right TV structure schematic diagram of the present invention;
Fig. 3 is vertical sealing roller transmission and the heating arrangements plan structure schematic diagram of the present invention;
Fig. 4 is vertically sealed roller transmission and the heating arrangement main TV structure schematic diagram of the present invention;
Fig. 5 is vertically sealed roller transmission and the heating arrangement right TV structure schematic diagram of the present invention;
Fig. 6 is vertically sealed roller transmission and the heating arrangement plan structure schematic diagram of the present invention;
Fig. 7 is the electric control system block diagram of the present invention.
Wherein: 11. vertical sealing roller power input gears, 12. longitudinal sealing transmission change gears one, 12'. longitudinal sealing transmission change gear
Two, 13. longitudinal sealing drive roll heating collar lead-in wire perforation, the lead-in wire perforation of 13'. longitudinal sealing driven voller heating collar, 14. longitudinal sealing axles support high temperature
Bearing one, 14'. longitudinal sealing axle supports high-temperature bearing two, 15. longitudinal sealing drive roll room temperature self-aligning bearings, 15'. longitudinal sealing driven voller room temperature
Self-aligning bearing, 16. vertical sealing roller outboard shafts, 17. vertical sealing roller inner shafts, 18. longitudinal sealing drive rolls, 19. longitudinal sealing driven vollers, 120. longitudinal sealings
Roller fore-stock, 121. vertical sealing roller after-poppets, 122. longitudinal sealing drive roll ring-shaped pottery heating collars, 122'. longitudinal sealing driven voller annular is made pottery
Porcelain heating collar, 123. vertical sealing roller heater 220V power lines-zero line, 123'. longitudinal sealing temperature controller output electromagnetic relay touches
Point closed line-live wire, 124. longitudinal sealing drive roll heating collar conducting slip rings, 124'. longitudinal sealing driven voller heating collar conducting slip ring, 125.
Longitudinal sealing temperature transducer, 126. vertical sealing roller thermometric slide blocks, 127. thermometric slide block pressure regulation springs, 128. vertical sealing roller sliding bearings
Seat, 129. longitudinal sealing sealing pressure regulation springs, 130. vertical sealing roller lifting screw mandrels, 131. vertical sealing roller sealing pressure regulation sets, 132.
Vertical sealing roller lifts nut, and 133. longitudinal sealing drive roll rollers fix nut, and 133'. longitudinal sealing driven voller roller fixes nut, 21. horizontal sealing power
Input sprocket, 22. first order gear teeth wheels, 23. second level gear teeth wheels, 24. horizontal sealing drive roll transmission change gears,
24'. horizontal sealing driven voller transmission change gear, 251. vertically sealed rollers support high-temperature bearing one, and 252. vertically sealed rollers support high-temperature bearing two,
253. vertically sealed rollers support high-temperature bearing three, and 254. vertically sealed rollers support high-temperature bearing four, 26. vertically sealed roller plain bearing housings one, 26'.
Vertically sealed roller plain bearing housing two, 27. horizontal sealing drive rolls, 28. horizontal sealing driven vollers, 29. vertically sealed roller right support frame, 210. vertically sealed rollers are left
Bracing frame, 211. horizontal sealing drive roll heating collar lead-in wire perforation, the lead-in wire perforation of 211'. horizontal sealing driven voller heating collar, 212. horizontal sealings are solid
Dead axle bearing one, 212'. horizontal sealing fixed bearing block two, 213. horizontal sealing drive roll heater conducting slip ring insulating supports, 213'. is horizontal
Envelope driven voller heater conducting slip ring insulating support, 2141. horizontal sealing bar-shaped heater power lines fix terminal one, 2142. horizontal sealings
Terminal two fixed by bar-shaped heater power line, and 2143. horizontal sealing bar-shaped heater power lines fix terminal three, 2144. horizontal sealing rods
Heater power lead fixes terminal four, 2151. horizontal sealing drive roll rod type heater power leads-zero line, 2152. horizontal sealing home roll rod type
The heater temperature controller output relay closing of contact-live wire, 2153. horizontal sealing driven voller rod type heater power leads-zero line,
2154. horizontal sealings are from the roller rod type heater temperature controller output relay closing of contact-live wire, 216. horizontal sealing drive roll heaters
Conducting slip ring, 216'. horizontal sealing driven voller heater conducting slip ring, 217. temperature sensors one, 217'. temperature sensor two,
218. temperature transducer conducting slip rings one, 218'. temperature transducer conducting slip ring two, 2191. bar-shaped heater one, 2192. rods
Shape heater two, 2193. bar-shaped heater three, 2194. bar-shaped heater four, 220. horizontal sealing drive roll temperature sensor wiring
Terminal, 220', horizontal sealing driven voller temperature sensor terminal, 221. vertically sealed roller lifting screw mandrels one, 221'. vertically sealed roller lifting silk
Bar 2 222. vertically sealed roller lifting nut one, 222'. vertically sealed roller lifting nut 2 223. vertically sealed roller sealing pressure regulation set one,
223'. vertically sealed roller sealing pressure regulation set 2 224. horizontal sealing resultant pressure regulation spring one, 224'. horizontal sealing resultant pressure regulation spring
Two, 225. vertically sealed roller rack connecting plates, 226. horizontal sealing drive roll power supplys fix screw, and 226'. horizontal sealing driven voller power supply fixes spiral shell
Nail.
Detailed description of the invention
Below in conjunction with accompanying drawing and preferred embodiment, to the detailed description of the invention provided according to the present invention, structure, feature and
Effect, after describing in detail such as.
A kind of continuous packaging machine novel high speed transverse and longitudinal seal drive heating device as shown in Fig. 1~7, passes including vertical sealing roller
Dynamic and heater, vertically sealed roller transmission and heater and electric control system, described vertical sealing roller transmission and heater bag
Include vertical sealing roller drive mechanism, vertical sealing roller heating arrangements and vertical sealing roller mechanical, hand-driven governor motion, wherein vertical sealing roller drive mechanism by
Vertical sealing roller power input gear, longitudinal sealing transmission change gear one, longitudinal sealing transmission change gear two, vertical sealing roller support high-temperature bearing
One, vertical sealing roller supports high-temperature bearing two, longitudinal sealing drive roll room temperature self-aligning bearing, longitudinal sealing driven voller room temperature self-aligning bearing, vertical sealing roller
Outboard shafts, vertical sealing roller inner shafts, longitudinal sealing drive roll, longitudinal sealing driven voller form, vertical sealing roller outboard shafts 16, vertical sealing roller inner shafts 17 points
Not being contained on vertical sealing roller fore-stock 120, vertical sealing roller after-poppet 121, longitudinal sealing drive roll 18 fixes nut 133 by longitudinal sealing drive roll
Being packed on vertical sealing roller inner shafts, longitudinal sealing driven voller 19 is fixed nut 133' by longitudinal sealing driven voller and is packed in vertical sealing roller outboard shafts
On, vertical sealing roller supports high-temperature bearing 1 and is contained in the forward position of vertical sealing roller inner shafts, and vertical sealing roller supports high-temperature bearing two 14' dress
In the forward position of vertical sealing roller outboard shafts, longitudinal sealing drive roll room temperature self-aligning bearing 15 is contained in the rear positions of vertical sealing roller inner shafts,
Longitudinal sealing driven voller room temperature self-aligning bearing 15' is contained in the rear positions of vertical sealing roller outboard shafts, and vertical sealing roller power input gear 11 is with vertical
Envelope transmission change gear 1 is contained in the medium position of vertical sealing roller inner shafts, and longitudinal sealing transmission change gear two 12' is contained in vertical sealing roller
The medium position of outboard shafts, longitudinal sealing transmission change gear two is meshed with longitudinal sealing transmission change gear one;Vertical sealing roller power inputs
Gear 11 directly can be driven by motor, it is possible to is directly driven by servomotor.Difference between the two is mainly being configured to
(step motor drive deployment cost about 600-800 unit in basis;Servomotor deployment cost needs 2700-3600 unit), small-sized the most vertical
Formula continuous packaging machine and right, be typically chosen stepper motor arrangement drive.
Vertical sealing roller heating arrangements is bored a hole by the lead-in wire perforation of longitudinal sealing drive roll heating collar, longitudinal sealing driven voller heating collar lead-in wire, is indulged
Envelope drive roll ring-shaped pottery heating collar, longitudinal sealing driven voller ring-shaped pottery heating collar, heater conducting slip ring one, heater conduction are sliding
Ring two, longitudinal sealing temperature transducer, vertical sealing roller thermometric slide block, thermometric slide block pressure regulation spring composition, vertical sealing roller inner shafts stays
There is the lead-in wire perforation 13 of longitudinal sealing drive roll heating collar, vertical sealing roller outboard shafts leaves longitudinal sealing driven voller heating collar lead-in wire perforation 13', vertical
Envelope drive roll ring-shaped pottery heating collar 122 is contained on vertical sealing roller inner shafts, and longitudinal sealing driven voller ring-shaped pottery heating collar 122' is contained in
On vertical sealing roller outboard shafts, vertical sealing roller thermometric slide block 126 is contained on longitudinal sealing drive roll, longitudinal sealing temperature transducer 125(thermocouple) dress
On vertical sealing roller thermometric slide block, one end of vertical sealing roller thermometric slide block regulates spring 127 equipped with thermometric slide block pressure, and heater conducts electricity
Slip ring 1, heater conducting slip ring two 124' connect vertical sealing roller heater 220V power line-zero line 123, longitudinal sealing temperature respectively
Degree controller output electromagnetic relay closing of contact line-live wire 123', two lead-in wires export for longitudinal sealing temperature controller relay
The break-make temperature of contact controls, and realizes, by two conducting slip rings, the link in parallel that two longitudinal sealing ring-shaped pottery heating collars control.
Vertical sealing roller mechanical, hand-driven governor motion is lifted screw mandrel, longitudinal sealing pressure regulation set, vertical sealing roller lifting nut by longitudinal sealing, is indulged
Seal pressure regulation spring, vertical sealing roller plain bearing housing composition, vertical sealing roller plain bearing housing 128 is contained in vertical sealing roller and supports high-temperature bearing
On two, longitudinal sealing lifting screw mandrel 130 is contained on vertical sealing roller plain bearing housing, and longitudinal sealing lifting screw mandrel is respectively provided with the regulation of longitudinal sealing pressure
Spring 129, longitudinal sealing pressure regulation set 131, vertical sealing roller lifting nut 132;
Described vertically sealed roller transmission and heater include vertically sealed roller drive mechanism, vertically sealed roller heating arrangements and vertically sealed roller machine
Tool manually regulates machine, and wherein vertically sealed roller drive mechanism is by horizontal sealing power input sprocket, first order gear teeth wheels, second level speed change
Gear train, horizontal sealing drive roll transmission change gear, horizontal sealing driven voller transmission change gear, vertically sealed roller support high-temperature bearing one, horizontal stroke
Envelope roller supports high-temperature bearing two, vertically sealed roller supports high-temperature bearing three, vertically sealed roller supports high-temperature bearing four, horizontal sealing drive roll, horizontal sealing
Driven voller forms, and horizontal sealing drive roll 27, horizontal sealing driven voller 28 are attached separately to vertically sealed roller right support frame 29, vertically sealed roller left support frame
On 210, vertically sealed roller bracing frame connecting plate 225 is connected between vertically sealed roller right support frame and vertically sealed roller left support frame, and vertically sealed roller props up
Support high-temperature bearing 1, vertically sealed roller support and are attached separately to horizontal sealing fixed bearing block 1 on high-temperature bearing 2 252, horizontal sealing is fixed
On bearing block two 212', vertically sealed roller supports high-temperature bearing 3 253, vertically sealed roller supports and is attached separately to horizontal sealing on high-temperature bearing 4 254
On roller plain bearing housing 1, vertically sealed roller plain bearing housing two 26', horizontal sealing power input sprocket 21, second level gear teeth wheels
23, horizontal sealing drive roll transmission change gear 24 is attached separately on horizontal sealing drive roll, and first order gear teeth wheels 22 are contained in vertically sealed roller
In right support frame, first order change-speed gearing group is meshed with horizontal sealing power input sprocket, second level gear teeth wheels respectively, horizontal sealing
Driven voller transmission change gear 24' is contained on horizontal sealing driven voller, actively horizontal sealing transmission change gear and driven horizontal sealing transmission break-in
Gear is meshed;Horizontal sealing power input sprocket 21 directly can be driven by motor, it is possible to by driven by servomotor.Between the two
Difference mainly on deployment cost (step motor drive deployment cost about 800-1000 unit;Servomotor deployment cost needs
3500-4000 unit), right with regard to minitype vertical type continuous packaging machine, it is typically chosen stepper motor arrangement and drives.First order gear teeth
Wheels 22 and second level gear teeth wheels 23 can not use, and directly use step motor drive horizontal sealing power input sprocket i.e.
Can.
Vertically sealed roller heating arrangements is by the lead-in wire perforation of horizontal sealing drive roll heating collar, the lead-in wire perforation of horizontal sealing driven voller heating collar, horizontal stroke
Terminal one fixed by bar-shaped heater power line to envelope, terminal two fixed by horizontal sealing bar-shaped heater power line, horizontal sealing bar-shaped heater electricity
Terminal three fixed by source line, terminal four fixed by horizontal sealing bar-shaped heater power line, horizontal sealing drive roll rod type heater power lead-zero
Line, the horizontal sealing drive roll rod type heater temperature controller output relay closing of contact-live wire, horizontal sealing driven voller rod type heater
Power line-zero line, the horizontal sealing driven voller rod type heater temperature controller output relay closing of contact-live wire, horizontal sealing drive roll
Heater conducting slip ring, horizontal sealing driven voller heater conducting slip ring, temperature sensor one, temperature sensor two, temperature transducer
Conducting slip ring one, temperature transducer conducting slip ring two, bar-shaped heater one, bar-shaped heater two, bar-shaped heater three, rod add
Hot device four, horizontal sealing drive roll temperature sensor terminal, horizontal sealing driven voller temperature sensor terminal, horizontal sealing drive roll add
Hot device conducting slip ring insulating support, horizontal sealing driven voller heater conducting slip ring insulating support, horizontal sealing drive roll power supply fix screw,
Horizontal sealing driven voller power supply fix screw composition, horizontal sealing drive roll leaves horizontal sealing drive roll heating collar lead-in wire perforation 211, horizontal sealing from
Leaving horizontal sealing driven voller heating collar lead-in wire perforation 211' on action roller, bar-shaped heater 1, bar-shaped heater 2 2192 are respectively
Being contained on horizontal sealing drive roll, bar-shaped heater 3 2193, bar-shaped heater 4 2194 are attached separately on horizontal sealing driven voller, and temperature passes
Sensor one 217(thermocouple) it is contained on horizontal sealing drive roll, temperature sensor two (thermocouple) 217' is contained on horizontal sealing driven voller, horizontal
Envelope drive roll heater conducting slip ring 216, horizontal sealing driven voller heater conducting slip ring 216' are attached separately to horizontal sealing drive roll, horizontal sealing
On driven voller, horizontal sealing drive roll temperature sensor terminal 220 is located at the horizontal sealing master at temperature transducer conducting slip ring 1
On action roller heater conducting slip ring insulating support 213, horizontal sealing driven voller temperature sensor terminal 220'(horizontal sealing driven voller temperature
Degree sensor wire terminal structure is identical with horizontal sealing drive roll temperature sensor terminal minor structure, omits and be not drawn in figure), if
On horizontal sealing driven voller heater conducting slip ring insulating support 213' at temperature transducer conducting slip ring two 218', (horizontal sealing from
Action roller heater conducting slip ring insulating support structure is identical, in figure with horizontal sealing drive roll heater conducting slip ring insulating support structure
Omission is not drawn into), terminal 1 fixed by horizontal sealing bar-shaped heater power line, terminal two fixed by horizontal sealing bar-shaped heater power line
2142 are respectively provided on the horizontal sealing drive roll heater conducting slip ring insulating support at horizontal sealing drive roll heater conducting slip ring, horizontal
Terminal 3 2143 fixed by bar-shaped heater power line to envelope, horizontal sealing bar-shaped heater power line is fixed terminal 4 2144 and is respectively provided at horizontal stroke
On horizontal sealing driven voller heater conducting slip ring insulating support at envelope driven voller heater conducting slip ring, horizontal sealing drive roll rod type adds
Hot device power line-zero line 2151 is connected to horizontal sealing drive roll power supply and fixes on screw 226, horizontal sealing drive roll rod type heter temperature
The controller output relay closing of contact-live wire 2152 is connected to horizontal sealing bar-shaped heater power line and fixes on terminal two, horizontal sealing
Driven voller rod type heater power lead-zero line 2153 is connected to horizontal sealing driven voller power supply and fixes on screw 226', horizontal sealing driven voller
The rod type heater temperature controller output relay closing of contact-live wire 2154 is connected to horizontal sealing bar-shaped heater power line and fixes
On terminal four;Vertically sealed roller mechanical, hand-driven governor motion is by horizontal sealing plain bearing housing one, horizontal sealing plain bearing housing two, vertically sealed roller lifting
Screw mandrel one, vertically sealed roller lifting screw mandrel two, vertically sealed roller lifting nut one, vertically sealed roller lifting nut two, the regulation of vertically sealed roller sealing pressure
Set one, vertically sealed roller sealing pressure regulation set two, vertically sealed roller sealing pressure regulation spring one, vertically sealed roller sealing pressure regulation spring two
Composition, vertically sealed roller lifting screw mandrel 1, vertically sealed roller lifting screw mandrel two 221' are attached separately to horizontal sealing plain bearing housing 1, horizontal sealing
On plain bearing housing two 26', vertically sealed roller lifting screw mandrel 1 is respectively provided with vertically sealed roller sealing pressure regulation spring 1, horizontal stroke
Envelope roller sealing pressure regulation set 1, vertically sealed roller lifting nut 1, vertically sealed roller lifting screw mandrel two 221' is respectively provided with horizontal stroke
Envelope roller sealing pressure regulation spring two 224', vertically sealed roller sealing pressure regulation set two 223', vertically sealed roller lifting nut two 222'.
The input of packaging machine system controller connects horizontal sealing benchmark input pickup, photoelectricity respectively with mark input sensing
Device, system on off control switch, and the outfan of packaging machine system controller connects longitudinal sealing control interface respectively, horizontal sealing controls to connect
Mouthful, vertically sealed roller stepper motor driver, longitudinal sealing controls the outfan of interface and is linked in sequence vertical sealing roller stepper motor driver, longitudinal sealing
Roller drive stepping motor, horizontal sealing control interface outfan be linked in sequence vertically sealed roller stepper motor driver, vertically sealed roller drive step
Enter motor.
A kind of control method of continuous packaging machine novel high speed transverse and longitudinal seal drive heating device, it comprises the following steps:
(1) under horizontal sealing reference sensor input signal effect, packaging machine system controller can be automatically according to horizontal sealing benchmark
Stepping needed for position output vertically sealed roller drive stepping motor and direction signal, control vertically sealed roller and move to correct position;
(2) transverse and longitudinal seal temperature controller arranges parameter execution to longitudinal sealing ring-shaped pottery heating collar and horizontal sealing rod according to temperature
The temperature heating operation of heater;
(3) packaging machine system controller waiting system enabling signal, presses system power-on switch signal;
(4) under system power-on switch signal function, packaging machine system controller according to arrange packer bag is long and light
Electricity, with mark parameter output corresponding pulses signal, controls interface and vertical sealing roller stepper motor driver by longitudinal sealing, controls vertical sealing roller
Motor starts vertical sealing roller, performs packaging material longitudinal traction pulling bag and longitudinal sealing operation;
(5) the vertically sealed roller motion link of packaging machine system controller follows the tracks of the movement velocity of vertical sealing roller immediately, works as vertical sealing roller
Pulling bag traction reach that certain bag is long or photoelectricity with dimensioning time, in units of millimeter, start vertically sealed roller and rotate, and revolve with vertical sealing roller
Turn linear velocity to synchronize at horizontal sealing sealing, realize vertically sealed roller sealing operation in this case;
(6) vertically sealed roller sealing operation terminates, and quickly runs to the wait of vertically sealed roller benchmark origin position, now packer meeting
It is automatically performed material and includes granule, powder, beans class blanking filling operation;
(7) material blanking filling operation terminates, and continuous packaging machine continues executing with longitudinal direction pulling bag traction and longitudinally heating, horizontal stroke
Envelope roller sealing, material blanking filling operation;Circulate successively, it is achieved the production cycle of the packaging of material.
The operation principle of the present invention:
The three elements that continuous packaging machine packaging produces include packaging material longitudinal traction (pulling bag) and longitudinal sealing, laterally seal
The production processes such as conjunction, material filling.The innovation invention it is important that the packaging material longitudinal traction of continuous packaging machine and longitudinal sealing
And horizontal two links of sealing, and blanking filling link is one independent.And continuous packaging machine packaging material longitudinal traction is with vertical
To sealing and horizontal two links of sealing, be mutually rely on, interrelated, machine driving is moved the most independently.Generally,
Continuous packaging machine System Working Principle is described as follows:
One. the continuous packaging machine system preparatory stage:
The most electrically prepare:
1. system input signal (horizontal sealing benchmark, photoelectricity with mark, system start and stop), packaging machine system controller,
System output (vertical sealing roller stepper motor driver, vertical sealing roller drive stepping motor, vertically sealed roller motor
Driver, vertically sealed roller drive stepping motor) between signal wiring errorless, possess the service condition that powers on.
2. between temperature controller and the vertical sealing roller heating circuit of longitudinal sealing ring-shaped pottery heating collar, horizontal sealing rod heating
Between temperature controller and the vertically sealed roller heating circuit of device, sensor for measuring temperature (thermocouple) and transverse and longitudinal
Signal wiring between envelope heater temperature controller is errorless, possesses transverse and longitudinal seal heater and powers on heating condition.
2. machine driving prepares:
1. vertical sealing roller drive stepping motor and vertical sealing roller machine driving link are installed, debugging puts in place;Vertically sealed roller drives horizontal sealing
Roller machine driving link is installed, debugging puts in place.
2. the manual adjusting position of horizontal sealing benchmark terminates.
Two. continuous packaging machine power up phase:
1. electric control links powers on:
1. system input signal (horizontal sealing benchmark, photoelectricity with mark, system start and stop) sensor, packaging machine system controller, be
(vertical sealing roller stepper motor driver, vertical sealing roller drive stepping motor, vertically sealed roller stepper motor driver, vertically sealed roller drive in system output
Dynamic motor) the most charged.
2. transverse and longitudinal seal temperature controller, vertical sealing roller ring-shaped pottery heating collar are charged, and vertically sealed roller bar-shaped heater is charged.Transverse and longitudinal
Envelope roller heater realizes heating operation by arranging temperature.
2. transverse and longitudinal seal motion link powers on:
1., under horizontal sealing reference sensor input signal effect, packaging machine system controller can be automatically according to horizontal sealing benchmark position
Put the stepping needed for output vertically sealed roller drive stepping motor and direction signal, control vertically sealed roller and move to correct position.
2. transverse and longitudinal seal temperature controller arranges parameter execution to longitudinal sealing ring-shaped pottery heating collar and horizontal sealing rod according to temperature
The temperature heating operation of heater.
3. packaging machine system controller waiting system enabling signal (pressing system power-on switch signal).
Three. the invention continuous packaging machine system operation phase:
1. under system power-on switch signal function, packaging machine system controller can according to arrange packer bag is long and light
Electricity, with mark parameter output corresponding pulses signal, controls interface and vertical sealing roller stepper motor driver by longitudinal sealing, goes to control longitudinal sealing
Roller motor starts vertical sealing roller, performs packaging material longitudinal traction (pulling bag) and longitudinal sealing operation.
2. the vertically sealed roller motion link of packaging machine system controller follows the tracks of the movement velocity of vertical sealing roller immediately.When vertical sealing roller draws
Bag traction reach that certain bag is long or photoelectricity with dimensioning (in units of millimeter mm) time, start vertically sealed roller and rotate, and with longitudinal sealing
Vertically sealed roller sealing operation is realized under roller linear velocity synchronous regime.
3. vertically sealed roller sealing operation terminates, and quickly runs to the wait of vertically sealed roller benchmark origin position.Now packer meeting
It is automatically performed material (granule, powder, beans class) blanking filling operation.
4. material blanking filling operation terminates, and continuous packaging machine continues executing with longitudinal direction pulling bag traction and longitudinally heating, horizontal stroke
Envelope roller sealing, material blanking filling operation.Circulate successively, it is achieved the production cycle of the packaging of material.
The system of the present invention is run and control principle:
The envelope roll temperature of continuous packaging machine transverse and longitudinal seal controls to be independent, and it is right to be realized by transverse and longitudinal seal temperature controller respectively
Longitudinal sealing drive roll ring-shaped pottery heating collar 122, longitudinal sealing driven voller ring-shaped pottery heating collar 122' and horizontal sealing drive roll, horizontal sealing are driven
The temperature of four bar-shaped heater of roller controls.Including: packaging machine system controller, vertical sealing roller stepper motor driver, longitudinal sealing
Roller drive stepping motor (being used as servomotor), vertically sealed roller stepper motor driver, vertically sealed roller drive stepping motor, (also
Servomotor can be used).
Transverse and longitudinal seal roller mechanical movement principle:
Pulling bag (bag traction and longitudinal sealing), material filling that continuous packaging machine material package produces, laterally seal
In complete machine motor process, the present invention is substantially based on following several important step:
1. bag traction and longitudinal sealing move.Bag traction and longitudinal sealing motion directly use (motor or watch
Take motor) drive.I.e. motor or servomotor directly drives vertical sealing roller power input gear, according to packaging machine system
Controller bag bag is long and photoelectricity realizes the traction of accurate bag and longitudinal sealing operation with mark parameter arranges requirement.And vertical sealing roller
Motion is continuous way.
2. horizontal sealing sealing motion.Horizontal sealing sealing motion directly uses (motor or servomotor) to drive.
I.e. motor or servomotor directly drives horizontal sealing power input sprocket, and the vertically sealed roller speed of service is when the time comes
Follow the tracks of the vertical sealing roller speed of service, and ensure the linear speed that vertically sealed roller rotary speed rotates with vertical sealing roller at horizontal sealing sealing point
Degree synchronizes, to avoid the defective packed products bag waste product of packed products bag Cen bag and harmony bag to produce.Vertically sealed roller motion link is
It is step,
Ultimate principle is: system electrification, and vertically sealed roller is under horizontal sealing reference signal effect, and vertically sealed roller runs to an open position
(before this position powers on, can use manually regulation) waits;System is run, and packaging machine system controller is long and photoelectricity according to pulling bag bag
With mark driving parameter vertically sealed roller runs to respective bag length or photoelectricity with cursor position, complete vertically sealed roller sealing operation, and quickly return
Wait to reference position, circulate successively, complete longitudinal traction bag and longitudinal sealing, horizontal sealing sealing, (system is automatic in material filling
Realize material blanking operation) package production.The purpose of this operational mode: one is to ensure that pulling bag traction, and bag is long and photoelectricity
With target precision;Two is to expand continuous packaging machine bag length (this pattern bag length is up to 500mm);Three is between vertically sealed roller
Formula of having a rest motion mode, just as the motor pattern of intermittent packaging machine horizontal sealing heating rod, it is ensured that the packaging effect (bag of packed products bag
Finished bag is smooth, pouch-type good for dress).
3. longitudinal sealing and laterally seal control.
This vertical sealing roller and vertically sealed roller computer heating control all select the temperature control instrument of high construction quality.I.e. control accuracy≤
0.1 grade.And employing Adaptive PID Control, key temperatures controlling unit guarantees the overshoot of temperature of temperature control instrument, drift value
Minimum, temperature control stability is optimal.
Narration transverse and longitudinal seal roller motion principle and transverse and longitudinal seal roller heat treated principle in further detail below:
(1) vertical sealing roller motion principle:
First, manually adjustment longitudinal sealing sealing pressure regulates spring 129, vertical sealing roller lifts screw mandrel 130,
Vertical sealing roller sealing pressure regulation set 131, vertical sealing roller lifting nut 132, it is ensured that longitudinal sealing drive roll 18 and longitudinal sealing are driven
The mutual pressure of roller 19 meets longitudinal pulling bag, longitudinal sealing requirement.Work at motive drive source (motor or servomotor)
Under with, vertical sealing roller power input gear 11 rotates, and then drives longitudinal sealing transmission change gear 1, longitudinal sealing transmission change gear two
12 ', vertical sealing roller inner shafts 17, longitudinal sealing drive roll 18 rotate;Break-in effects based on two longitudinal sealing transmission change gears, cause indulging
Envelope roller outboard shafts 16, longitudinal sealing driven voller 19 rotate, under longitudinal sealing drive roll and the suitable sealing pressure effect of longitudinal sealing driven voller, it is achieved
Continuous packaging machine vertical sealing roller longitudinal direction pulling bag and longitudinal sealing operation.
Principle conclusion:
1. the present invention's it is crucial that at vertical sealing roller fore-stock 120 use longitudinal sealing axle support high-temperature bearing 1, longitudinal sealing
Axle supports high-temperature bearing two 14', uses longitudinal sealing drive roll room temperature self-aligning bearing one at vertical sealing roller after-poppet 121
15, longitudinal sealing driven voller room temperature self-aligning bearing two 15', it is ensured that one be vertical sealing roller motion time, high speed rotating essence
Degree height;Two be the concordance of vertical sealing roller sealing pressure and uniformity good;Three is that long-term high-speed cruising state is (vertical
To pulling bag paper feed, longitudinal sealing) good stability.I.e. longitudinal sealing bag traction pulling bag precision is the highest and longitudinal
Sealing effect is best.
2. precision and the error size of continuous packaging machine bag traction pulling bag is by vertical sealing roller rotating diameter running precision
Speed of service decision with power source.The innovation invention digital display one is to ensure that vertical sealing roller machining accuracy uses machine tool component
Processing criterion, it is achieved the machining accuracy of≤2 microns, meet machining accuracy requirement;Two is that power source uses motor
Or driven by servomotor, meet and drive high-speed cruising speed stability requirement.I.e. longitudinal sealing braking pulling motion moment of torsion is optimal.
3. the vertical sealing roller of the present invention uses numer centre machining, to ensure machining accuracy≤2 micron, meets packaging material and indulges
To traction precision and the most reliable demand sealing effect.
(2) vertical sealing roller heat treated principle
First, manually adjustment longitudinal sealing sealing pressure regulates spring 129, vertical sealing roller lifts screw mandrel 130,
Vertical sealing roller sealing pressure regulation set 131, vertical sealing roller lifting nut 132, it is ensured that longitudinal sealing drive roll 18 and longitudinal sealing are driven
The mutual pressure of roller 19 meets longitudinal pulling bag, longitudinal sealing requirement.Longitudinal sealing temperature heating system powers on, i.e. temperature controller work
Make.Then the work of longitudinal sealing temperature controller heating output relay, by arranging temperature requirement, realizes relay based on PID control model
Device contact controls.During heating, longitudinal sealing drive roll ring-shaped pottery heating collar 122 and longitudinal sealing driven voller ring-shaped pottery heating collar 122' are equal
Charged, i.e. longitudinal sealing temperature controller output electromagnetic relay closing of contact line-live wire 123 ' is charged, and longitudinal sealing drive roll and longitudinal sealing
The longitudinal sealing drive roll ring-shaped pottery heating collar 122 of driven voller, longitudinal sealing driven voller ring-shaped pottery heating collar 122 ' electricity transmitting procedure, all
It is by 220V alternating current power supply by longitudinal sealing drive roll heating collar conducting slip ring 124, longitudinal sealing driven voller heating collar conducting slip ring 124 '
Distribute to longitudinal sealing drive roll ring-shaped pottery heating collar 122, longitudinal sealing driven voller ring-shaped pottery heating collar 124 ' realizes temperature heating;If
Putting temperature to arrive, it is (defeated that temperature controller output stops heating
Go out relay contact to open), then the longitudinal sealing drive roll ring-shaped pottery heating collar of longitudinal sealing drive roll, longitudinal sealing driven voller
122, the equal power-off of longitudinal sealing driven voller ring-shaped pottery heating collar 122 ' heating circuit, stops heating.Circulate successively, complete longitudinal sealing actively
Roller and the heating operation of longitudinal sealing driven voller.
Principle conclusion:
1. the vertical sealing roller heating link of the present invention uses 220V Alternating Current Power Supply.Its power supply effect one is that firing rate is fast,
Improve for electrical heating efficiency;Two is to avoid 110V AC series need to process and solve longitudinal sealing drive roll, longitudinal sealing
Two electricity in the longitudinal sealing drive roll ring-shaped pottery heating collar of driven voller and longitudinal sealing driven voller ring-shaped pottery heating collar
The pairing (two resistance wire resistances must be identical) of resistance silk series connection is inconsistent, causes wherein resistance little
Longitudinal sealing drive roll ring-shaped pottery heating collar, longitudinal sealing driven voller ring-shaped pottery heating collar are easily damaged.
2. the vertical sealing roller heating link of the innovation invention uses longitudinal sealing drive roll ring-shaped pottery heating collar, the driven collars of longitudinal sealing
Shape ceramic heat circle, it is achieved vertical sealing roller longitudinal sealing demand.One is longitudinal sealing drive roll ring-shaped pottery heating collar and longitudinal sealing driven voller
Ring-shaped pottery heating collar, it is easy to standardized production;Processing and manufacturing, the concordance of member profile size, it is simple to install, safeguard, mutually
Transsexual good;Two is that longitudinal sealing drive roll ring-shaped pottery heating collar, longitudinal sealing driven voller ring-shaped pottery heating collar are unlikely to deform, are difficult to oxygen
Change, good insulation preformance, safe and reliable;Three is longitudinal sealing drive roll ring-shaped pottery heating collar, longitudinal sealing driven voller ring-shaped pottery heating collar
Being easy to fixed installation, thermal conduction effect is good, and temperature stability during vertical sealing roller high speed rotating is good.
3. the crucial selection construction quality≤0.1 grade temperature control instrument that vertical sealing roller sealing controls.Use self-adaptive PID control
Molding formula, it is ensured that the overshoot of vertical sealing roller temperature is optimal, plastic sheeting sealing temperatures strong adaptability, longitudinal direction
Sealing effect is best.I.e. vertical sealing roller longitudinal sealing effect is best.
(3) vertically sealed roller motion principle
First, vertically sealed roller lifting screw mandrel 1, vertically sealed roller lifting screw mandrel two 221', vertically sealed roller lifting are manually adjusted
Nut 1, vertically sealed roller lifting nut two 222', vertically sealed roller sealing pressure regulation set 1, vertically sealed roller sealing pressure regulation set
Two 223', horizontal sealing resultant pressure regulation spring 1, horizontal sealing resultant pressure regulation spring two 224', it is ensured that horizontal sealing drive roll 27 and horizontal stroke
The envelope mutual pressure of driven voller 28 meets sealing requirement.Under the effect of motive drive source (motor or servomotor), horizontal
Envelope power input sprocket 21 rotates, and then drives first order change-speed gearing 22, second level change-speed gearing 23 to rotate, and drives actively
Vertically sealed roller transmission change gear 24, driven vertically sealed roller transmission change gear 24', horizontal sealing drive roll support high-temperature bearing 1, horizontal stroke
Envelope driven voller supports high-temperature bearing 2 252, horizontal sealing drive roll supports high-temperature bearing 3 253, horizontal sealing driven voller supports high-temperature bearing
4 254, vertically sealed roller plain bearing housing 1, vertically sealed roller plain bearing housing two 26' rotate, it is achieved horizontal sealing drive roll and horizontal sealing are driven
Roller (break-in) in opposite directions rotates, and meets vertically sealed roller sealing operation.
Principle conclusion:
1. horizontal sealing drive roll is all used to support at the vertically sealed roller right support frame 29 of the present invention and at vertically sealed roller left support frame 210
High-temperature bearing 1, horizontal sealing driven voller support high-temperature bearing 2 252, horizontal sealing drive roll support high-temperature bearing 3 253, horizontal sealing from
Action roller supports high-temperature bearing 4 254, it is ensured that high speed rotating precision when being vertically sealed roller motion is high;Two is vertically sealed roller sealing pressure
Concordance and uniformity;Three is the stability of long-term high-speed cruising state (horizontal sealing sealing).
2. the bar-shaped heater 1 of the present invention, bar-shaped heater 2 2192, bar-shaped heater 3 2193, rod heating
Device 4 2194 is arranged near horizontal sealing drive roll 27 and horizontal sealing driven voller 28 sealing surface, it is ensured that vertically sealed roller high-speed cruising one is heat
Conduction is fast, heat loss is little;Two is the rational installation position of temperature transducer, it is ensured that temperature measurement accuracy.
3. horizontal sealing drive roll and horizontal sealing driven voller all use machine tool component processing criterion.Ensure machining accuracy≤2 micron, really
Protect horizontal sealing drive roll and horizontal sealing driven voller sealing precision and effect.In horizontal sealing drive mechanism, first order gear teeth wheels 22 are to change
Vertically sealed roller direction of rotation;Second level gear teeth wheels 23 change vertically sealed roller gear ratio;Time actually used, horizontal sealing power can be used defeated
Enter sprocket wheel 21 and directly drive actively vertically sealed roller transmission (break-in) gear 24, driven vertically sealed roller transmission (break-in) 24' gear.The first order
Change-speed gearing and second level change-speed gearing and the gear ratio relation of vertically sealed roller, by driving and can control vertically sealed roller motor or watch
The software taking motor realizes, and (inductance type NPN connects i.e. to install the benchmaring sensor of two vertically sealed roller end faces on horizontal sealing driving shaft
Nearly switch), vertically sealed roller can be realized and rotate a circle, two vertically sealed roller sealing surfaces all roll loop cycle once, complete horizontal sealing and move
Cycle of operation motion (vertically sealed roller rotates a circle, and two horizontal sealing signals detected) that power input sprocket 21 rotates a circle, eliminates
First order gear teeth wheels 22 and 23 liang of gear train mechanical arrangements of second level gear teeth wheels.
(4) vertically sealed roller heat treated principle
First, manually adjustment vertically sealed roller lifts screw mandrel 1, vertically sealed roller lifts screw mandrel two 221',
Vertically sealed roller lifting nut 1, vertically sealed roller lifting nut two 222', vertically sealed roller sealing pressure regulation set one
223, vertically sealed roller sealing pressure regulation set two 223', horizontal sealing resultant pressure regulation spring 1, horizontal sealing combined pressure
Power regulation spring two 224', it is ensured that horizontal sealing drive roll 27 and the mutual pressure of horizontal sealing driven voller 28 meet envelope
Close requirement.Horizontal sealing temperature heating system powers on, and 220VAC alternating current power supply passes through 214. horizontal sealing bar-shaped heater power supplys
Terminal 1 fixed by line, terminal 2 2142 fixed by horizontal sealing bar-shaped heater power line, horizontal sealing bar-shaped heater power line is fixed
Terminal 3 2143, horizontal sealing bar-shaped heater power line are fixed terminal 4 2144 and are connected to horizontal sealing drive roll rod type heater power source respectively
Line-zero line 2151, the horizontal sealing home roll rod type heater temperature controller output relay closing of contact-live wire 2152, horizontal sealing are driven
Roller rod type heater power lead-zero line 2153, horizontal sealing are from the roller rod type heater temperature controller output relay closing of contact-fire
Line 2154 i.e. passes through horizontal sealing drive roll heater conducting slip ring 216, horizontal sealing driven voller heater conducting slip ring 216' by 220VAC
Supply voltage distributes to the bar-shaped heater of four vertically sealed roller ends, makes the bar-shaped heater of four vertically sealed roller ends all carry
Electricity, by arranging temperature requirement, realizes relay contact control based on PID control model.During heating, horizontal sealing drive roll rod type heats
Device power line-zero line 2151, the horizontal sealing home roll rod type heater temperature controller output relay closing of contact-live wire 2152, horizontal stroke
Envelope driven voller rod type heater power lead-zero line 2153, horizontal sealing are from roller rod type heater temperature controller output relay contact
Guan Bi-live wire 2154 loop is the most charged, and four, horizontal sealing end bar-shaped heater is charged, and realizes according to self-adaptive PID pattern
Heating operation;Temperature parameter is set to horizontal sealing drive roll rod type heater power lead-zero line 2151, horizontal sealing home roll rod type heater
The temperature controller output relay closing of contact-live wire 2152, horizontal sealing driven voller rod type heater power lead-zero line 2153, horizontal stroke
Envelope is from the roller rod type heater temperature controller output relay closing of contact-live wire 2154 loop power-off, four, horizontal sealing end
Bar-shaped heater stops heating.Circulate successively, complete two vertically sealed roller horizontal sealing drive rolls, the heating operation of horizontal sealing driven voller.
Principle conclusion:
1. the vertically sealed roller heating link of the present invention uses 220V Alternating Current Power Supply.Its power supply effect one is that firing rate is fast,
Improve for electrical heating efficiency;Two is to avoid 110V AC series need to process and solve joining of two resistance wire series connection
Inconsistent to (two resistance wire resistances must be identical), cause the little heater of wherein resistance to be easily damaged
Reason.
2. four bar-shaped heater of the present invention be respectively disposed on horizontal sealing drive roll and horizontal sealing driven voller two to seal end face attached
Closely, it is ensured that the conduction of heat of vertically sealed roller high-speed cruising is fast, the few advantage of heat loss, greatly meets the sealing effect of vertically sealed roller.
3. the crucial construction quality≤0.1 grade temperature control instrument of selecting that vertically sealed roller sealing controls, employing Adaptive PID Control mould
Formula, it is ensured that the overshoot of vertical sealing roller temperature is minimum, plastic sheeting packaging material sealing temperatures adaptability is optimal, horizontal sealing sealing effect
Good, i.e. vertically sealed roller sealing effect is best.
Expected Results and purpose
The present invention can realize following effect according to theory analysis and experiment proof:
Continuous packaging machine vertical sealing roller the most of the present invention and vertically sealed roller use high-temperature bearing to support, and efficiently solve continuous way bag
Running accuracy during installation high speed rotating;The uniformity of envelope roller sealing pressure;The stability of packer high-speed cruising complete machine.
Continuous packaging machine vertical sealing roller the most of the present invention uses ring-shaped pottery heater.Its structure is prone to fixing, the most oxidizable,
On-deformable design concept, it is ensured that long term reliability;The concordance of ring-shaped pottery heater overall dimensions, simultaneously full
Foot packer vertical sealing roller install convenience and safeguard change interchangeability and agility.
Continuous packaging machine horizontal sealing heater the most of the present invention uses four, is respectively disposed near two vertically sealed roller sealing surfaces.
Ensure that heat conduction efficiency, the conduction of heat temperature loss that suppression vertically sealed roller high speed rotating runs;And reasonably temperature survey senses
Device position disposes, it is ensured that certainty of measurement.Meet the temperature control requirement of vertically sealed roller high-speed cruising.
The vertically sealed roller power input sprocket of continuous packaging machine vertically sealed roller the most of the present invention and the vertical sealing roller power of vertical sealing roller are defeated
Entering gear uses motor (or servomotor) to drive respectively, and speed ratio is 1:1.One is that transverse and longitudinal seal roller can be transported at high speeds
Row (experiment proves: 120 bags are long, under 40g material state, and complete machine packaging speed >=160 bag/min);Two is that not innovation is not required to
The mair motor of former continuous packaging machine, mechanical governor, a large amount of gear drive configuration, effectively save mechanical arrangements, reduce machinery
Installation, debugging, mechanical part cost;Three is to save employee's labour cost, improves production efficiency and the production cycle of packer.
5. the control vertically sealed roller motion principle of the present invention.I.e. vertically sealed roller rotates and uses intermittent movement rule, effectively changes
The continuous rotating operation pattern of former continuous packaging machine vertically sealed roller, greatly realizes that packaging material longitudinal traction pulling bag bag is long or photoelectricity
With mark scope extension (experiment proves: bag is long or photoelectricity with mark scope can >=500mm).
The vertical sealing roller of continuous packaging machine the most of the present invention uses ring-shaped pottery heater, horizontal sealing bar-shaped heater to use four
Root, and be arranged near vertically sealed roller sealing surface, transverse and longitudinal seal roller all uses high-temperature bearing to support, temperature controls to use≤0.1 grade of temperature
It is the stability of continuous packaging machine high-speed cruising that degree several aspects such as controller, vertically sealed roller motion principle are all effectively ensured one;
Two is under high-speed cruising, and the packaging effect of continuous packaging machine finished bag is far superior to the finished bag packaging of existing continuous packaging machine
Effect.
7. the present invention uses vertical sealing roller and vertically sealed roller all use machine industry mechanical part processing criterion, and machining accuracy≤
2 μm, it is ensured that the sealing effect of vertically sealed roller and sealing quality.
8. the continuous packaging machine complete machine of the present invention is without the mair motor (exchange 370W or 500W) of tradition continuous packaging machine
Configure with mechanical governor.The most effectively reduce complete machine and run power and system operation noise.
The test data of the present invention
Test event | Complete machine packaging speed | The long pulling bag scope of bag | Bag traction precision | Overall Power Consumption | System runs noise |
Test result | >=160 bags/Zmin | ≥500mm | ≤0.5mm | ≤500w | ≤65db |
Claims (3)
1. a continuous packaging machine novel high speed transverse and longitudinal seal drive heating device, including vertical sealing roller transmission and heater, horizontal stroke
Seal roller transmission and heater and electric control system, it is characterised in that: described vertical sealing roller transmission and heater include indulging
Envelope roller transmission mechanism, vertical sealing roller heating arrangements and vertical sealing roller mechanical, hand-driven governor motion, wherein vertical sealing roller drive mechanism is by longitudinal sealing
Roller power input gear, longitudinal sealing transmission change gear one, longitudinal sealing transmission change gear two, vertical sealing roller support high-temperature bearing one, indulge
Envelope roller supports outside high-temperature bearing two, longitudinal sealing drive roll room temperature self-aligning bearing, longitudinal sealing driven voller room temperature self-aligning bearing, vertical sealing roller
Axle, vertical sealing roller inner shafts, longitudinal sealing drive roll, longitudinal sealing driven voller form, vertical sealing roller outboard shafts (16), vertical sealing roller inner shafts (17) point
Not being contained on vertical sealing roller fore-stock (120), vertical sealing roller after-poppet (121), longitudinal sealing drive roll (18) is fixed by longitudinal sealing drive roll
Nut (133) is packed on vertical sealing roller inner shafts, and longitudinal sealing driven voller (19) is fixed nut (133') by longitudinal sealing driven voller and is fixedly mounted with
On vertical sealing roller outboard shafts, vertical sealing roller supports high-temperature bearing one (14) and is contained in the forward position of vertical sealing roller inner shafts, and vertical sealing roller props up
Support high-temperature bearing two (14') is contained in the forward position of vertical sealing roller outboard shafts, and longitudinal sealing drive roll room temperature self-aligning bearing (15) is contained in vertical
The rear positions of envelope roller inner shafts, longitudinal sealing driven voller room temperature self-aligning bearing (15') is contained in the rear positions of vertical sealing roller outboard shafts, vertical
Envelope roller power input gear (11) and longitudinal sealing transmission change gear one (12) are contained in the medium position of vertical sealing roller inner shafts, and longitudinal sealing passes
Dynamic change gear two (12') is contained in the medium position of vertical sealing roller outboard shafts, longitudinal sealing transmission change gear two and longitudinal sealing transmission break-in
Gear one is meshed;Vertical sealing roller heating arrangements is worn by the lead-in wire perforation of longitudinal sealing drive roll heating collar, longitudinal sealing driven voller heating collar lead-in wire
Hole, longitudinal sealing drive roll ring-shaped pottery heating collar, longitudinal sealing driven voller ring-shaped pottery heating collar, heater conducting slip ring one, heater
Conducting slip ring two, longitudinal sealing temperature transducer, vertical sealing roller thermometric slide block, thermometric slide block pressure regulation spring composition, inside vertical sealing roller
Leave longitudinal sealing drive roll heating collar lead-in wire perforation (13) on axle, vertical sealing roller outboard shafts leaves longitudinal sealing driven voller heating collar lead-in wire and wears
Hole (13'), longitudinal sealing drive roll ring-shaped pottery heating collar (122) is contained on vertical sealing roller inner shafts, and longitudinal sealing driven voller ring-shaped pottery adds
Gas ket (122') is contained on vertical sealing roller outboard shafts, and vertical sealing roller thermometric slide block (126) is contained on longitudinal sealing drive roll, longitudinal sealing temperature transducers
Device (125) is contained on vertical sealing roller thermometric slide block, and one end of vertical sealing roller thermometric slide block regulates spring equipped with thermometric slide block pressure
(127), heater conducting slip ring one (124), heater conducting slip ring two (124') connect vertical sealing roller heater 220V electricity respectively
Source line-zero line (123), longitudinal sealing temperature controller output electromagnetic relay closing of contact line-live wire (123');Vertical sealing roller mechanical hand
Dynamic governor motion is lifted screw mandrel, longitudinal sealing pressure regulation set, vertical sealing roller lifting nut, longitudinal sealing pressure regulating spring, longitudinal sealing by longitudinal sealing
Roller plain bearing housing forms, and vertical sealing roller plain bearing housing (128) is contained in vertical sealing roller and supports on high-temperature bearing two, longitudinal sealing lifting screw mandrel
(130) it is contained on vertical sealing roller plain bearing housing, longitudinal sealing lifting screw mandrel is respectively provided with longitudinal sealing pressure regulating spring (129), longitudinal sealing
Pressure regulation set (131), vertical sealing roller lifting nut (132);Described vertically sealed roller transmission and heater include vertically sealed roller transmission
Mechanism, vertically sealed roller heating arrangements and vertically sealed roller mechanical, hand-driven regulation machine, wherein vertically sealed roller drive mechanism is inputted chain by horizontal sealing power
Wheel, first order gear teeth wheels, second level gear teeth wheels, horizontal sealing drive roll transmission change gear, horizontal sealing driven voller transmission become
To gear, vertically sealed roller supports high-temperature bearing one, vertically sealed roller supports high-temperature bearing two, vertically sealed roller supports high-temperature bearing three, vertically sealed roller
Supporting high-temperature bearing four, horizontal sealing drive roll, horizontal sealing driven voller composition, horizontal sealing drive roll (27), horizontal sealing driven voller (28) fill respectively
In vertically sealed roller right support frame (29), vertically sealed roller left support frame (210), vertically sealed roller bracing frame connecting plate (225) is connected to horizontal sealing
Between roller right support frame and vertically sealed roller left support frame, vertically sealed roller supports high-temperature bearing one (251), vertically sealed roller supports high-temperature bearing two
(252) being attached separately on horizontal sealing fixed bearing block one (212), horizontal sealing fixed bearing block two (212'), vertically sealed roller supports high temperature
Bearing three (253), vertically sealed roller support and are attached separately to vertically sealed roller plain bearing housing one (26), vertically sealed roller on high-temperature bearing four (254)
On plain bearing housing two (26'), horizontal sealing power input sprocket (21), second level gear teeth wheels (23), horizontal sealing drive roll transmission
Change gear (24) is attached separately on horizontal sealing drive roll, and first order gear teeth wheels (22) is contained in vertically sealed roller right support frame, the
First-level variable-speed gear group is meshed with horizontal sealing power input sprocket, second level gear teeth wheels respectively, and horizontal sealing driven voller transmission becomes
Being contained on horizontal sealing driven voller to gear (24'), actively horizontal sealing transmission change gear is meshed with driven horizontal sealing transmission change gear;
Vertically sealed roller heating arrangements is added by the lead-in wire perforation of horizontal sealing drive roll heating collar, the lead-in wire perforation of horizontal sealing driven voller heating collar, horizontal sealing rod
Terminal one fixed by hot device power line, terminal two fixed by horizontal sealing bar-shaped heater power line, horizontal sealing bar-shaped heater power line is fixed
Terminal three, horizontal sealing bar-shaped heater power line fix terminal four, horizontal sealing drive roll rod type heater power lead-zero line, horizontal sealing master
The action roller rod type heater temperature controller output relay closing of contact-live wire, horizontal sealing driven voller rod type heater power lead-zero
Line, the horizontal sealing driven voller rod type heater temperature controller output relay closing of contact-live wire, horizontal sealing drive roll heater conduct electricity
Slip ring, horizontal sealing driven voller heater conducting slip ring, temperature sensor one, temperature sensor two, temperature transducer conducting slip ring one,
Temperature transducer conducting slip ring two, bar-shaped heater one, bar-shaped heater two, bar-shaped heater three, bar-shaped heater four, horizontal sealing
Drive roll temperature sensor terminal, horizontal sealing driven voller temperature sensor terminal, horizontal sealing drive roll heater conduction are sliding
Ring insulating support, horizontal sealing driven voller heater conducting slip ring insulating support, horizontal sealing drive roll power supply fix screw, horizontal sealing driven voller
Power supply fixes screw composition, horizontal sealing drive roll leaves horizontal sealing drive roll heating collar lead-in wire perforation (211), horizontal sealing driven voller stays
Having horizontal sealing driven voller heating collar lead-in wire perforation (211'), bar-shaped heater one (2191), bar-shaped heater two (2192) fill respectively
On horizontal sealing drive roll, bar-shaped heater three (2193), bar-shaped heater four (2194) are attached separately on horizontal sealing driven voller, temperature
Sensor one (217) is contained on horizontal sealing drive roll, and temperature sensor two (217') is contained on horizontal sealing driven voller, and horizontal sealing drive roll adds
Hot device conducting slip ring (216), horizontal sealing driven voller heater conducting slip ring (216') are attached separately to horizontal sealing drive roll, horizontal sealing driven voller
On, horizontal sealing drive roll temperature sensor terminal (220) is located at the horizontal sealing at temperature transducer conducting slip ring one (218) place actively
On roller heater conducting slip ring insulating support (213), horizontal sealing driven voller temperature sensor terminal (220') is located at thermometric and passes
In horizontal sealing driven voller heater conducting slip ring insulating support (213') at sensor conducting slip ring two (218') place, horizontal sealing rod heats
Terminal one (2141) fixed by device power line, horizontal sealing bar-shaped heater power line is fixed terminal two (2142) and is respectively provided at horizontal sealing actively
On horizontal sealing drive roll heater conducting slip ring insulating support at roller heater conducting slip ring, horizontal sealing bar-shaped heater power line is solid
Fixed end three (2143), horizontal sealing bar-shaped heater power line are fixed terminal four (2144) and are respectively provided at horizontal sealing driven voller heater and lead
On horizontal sealing driven voller heater conducting slip ring insulating support at electric slip ring, horizontal sealing drive roll rod type heater power lead-zero line
(2151) being connected to horizontal sealing drive roll power supply and fix on screw (226), horizontal sealing drive roll rod type heater temperature controller exports
Relay contact closure-live wire (2152) is connected to horizontal sealing bar-shaped heater power line and fixes on terminal two, horizontal sealing driven voller rod
Type heater power lead-zero line (2153) is connected to horizontal sealing driven voller power supply and fixes on screw (226'), horizontal sealing driven voller rod type
The heater temperature controller output relay closing of contact-live wire (2154) is connected to the fixing end of horizontal sealing bar-shaped heater power line
On son four;Vertically sealed roller mechanical, hand-driven governor motion is by horizontal sealing plain bearing housing one, horizontal sealing plain bearing housing two, vertically sealed roller lifting silk
Bar one, vertically sealed roller lifting screw mandrel two, vertically sealed roller lifting nut one, vertically sealed roller lifting nut two, vertically sealed roller sealing pressure regulation set
One, vertically sealed roller sealing pressure regulation set two, vertically sealed roller sealing pressure regulation spring one, vertically sealed roller sealing pressure two groups of spring of regulation
Become, vertically sealed roller lifts screw mandrel one (221), vertically sealed roller lifting screw mandrel two (221') is attached separately to horizontal sealing plain bearing housing one (26),
On horizontal sealing plain bearing housing two (26'), vertically sealed roller lifting screw mandrel one (221) is respectively provided with vertically sealed roller sealing pressure regulation spring
One (224), vertically sealed roller sealing pressure regulation set one (223), vertically sealed roller lifting nut one (222), vertically sealed roller lifting screw mandrel two
(221') be respectively provided with on vertically sealed roller sealing pressure regulation spring two (224'), vertically sealed roller sealing pressure regulation set two (223'),
Vertically sealed roller lifting nut two (222').
Continuous packaging machine novel high speed transverse and longitudinal seal drive heating device the most according to claim 1, it is characterised in that: institute
The input of the packaging machine system controller stated connects horizontal sealing benchmark input pickup, photoelectricity respectively with marking input pickup, being
System on off control switch, the outfan of packaging machine system controller connects longitudinal sealing respectively and controls interface, horizontal sealing control interface, horizontal sealing
Roller stepper motor driver, longitudinal sealing control interface outfan be linked in sequence vertical sealing roller stepper motor driver, vertical sealing roller drive
Motor, horizontal sealing controls the outfan of interface and is linked in sequence vertically sealed roller stepper motor driver, vertically sealed roller drive stepping motor.
3. the controlling party for the continuous packaging machine novel high speed transverse and longitudinal seal drive heating device described in claim 1
Method, it is characterised in that: it comprises the following steps:
(1) under horizontal sealing reference sensor input signal effect, packaging machine system controller can be automatically according to horizontal sealing reference position
Stepping needed for output vertically sealed roller drive stepping motor and direction signal, control vertically sealed roller and move to correct position;
(2) transverse and longitudinal seal temperature controller arranges parameter execution to longitudinal sealing ring-shaped pottery heating collar and the heating of horizontal sealing rod according to temperature
The temperature heating operation of device;
(3) packaging machine system controller waiting system enabling signal, presses system power-on switch signal;
(4) under system power-on switch signal function, packaging machine system controller according to arrange packer bag is long and photoelectricity with
Mark parameter output corresponding pulses signal, controls interface and vertical sealing roller stepper motor driver by longitudinal sealing, controls vertical sealing roller stepping
Electric motor starting vertical sealing roller, performs packaging material longitudinal traction pulling bag and longitudinal sealing operation;
(5) the vertically sealed roller motion link of packaging machine system controller follows the tracks of the movement velocity of vertical sealing roller immediately, when vertical sealing roller pulling bag
Traction reach that certain bag is long or photoelectricity with dimensioning time, in units of millimeter, start vertically sealed roller and rotate, and with vertical sealing roller rotational line
Speed synchronizes at horizontal sealing sealing, realizes vertically sealed roller sealing operation in this case;
(6) vertically sealed roller sealing operation terminates, and quickly runs to the wait of vertically sealed roller benchmark origin position, and now packer can be automatically
Complete material and include granule, powder, beans class blanking filling operation;
(7) material blanking filling operation terminates, and continuous packaging machine continues executing with longitudinal pulling bag traction and longitudinal heating, vertically sealed roller
Sealing, material blanking filling operation;Circulate successively, it is achieved the production cycle of the packaging of material.
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CN104528055B true CN104528055B (en) | 2016-08-17 |
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CN106240943B (en) * | 2016-08-31 | 2018-07-10 | 辽宁春光制药装备股份有限公司 | Multiple row carries on the back envelope machine horizontal sealing stepping draft gear |
CN106697432A (en) * | 2016-12-29 | 2017-05-24 | 天津金柏德自动化设备有限公司 | Horizontal sealing mechanisms of high-speed continuous clamping plate vertical packing machine |
CN107826341B (en) * | 2017-10-24 | 2019-08-06 | 哈尔滨工程大学 | A kind of foods packing machine film longitudinal sealing mechanism |
CN108688900B (en) * | 2018-06-13 | 2023-06-06 | 肇庆学院 | Automatic packaging machine for aluminum electrolytic capacitor |
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CN102295086A (en) * | 2011-05-31 | 2011-12-28 | 天津工业大学 | Longitudinal seal traction and transverse seal driving control system and control method of continuous packaging machine |
CN102530330A (en) * | 2012-01-16 | 2012-07-04 | 天津工业大学 | Transversely-sealing and longitudinally-sealing transmission system of intermittent type packer and control method for same |
CN202923944U (en) * | 2011-10-12 | 2013-05-08 | 株式会社石田 | Packaging machine and fusing knife for film fusing device of packaging machine |
CN204355354U (en) * | 2014-12-23 | 2015-05-27 | 天津工业大学 | Continuous packaging machine novel high speed transverse and longitudinal seal drive heating device |
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JP3856597B2 (en) * | 1998-12-16 | 2006-12-13 | 株式会社東京自働機械製作所 | Vertical seal control device for vertical bag making filling and packaging machine |
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US3850780A (en) * | 1971-08-23 | 1974-11-26 | Fmc Corp | Extended dwell heat sealer |
CN2889907Y (en) * | 2005-04-29 | 2007-04-18 | 李小峰 | Transmission mechanism of automatic and continuous packing machine |
CN102295086A (en) * | 2011-05-31 | 2011-12-28 | 天津工业大学 | Longitudinal seal traction and transverse seal driving control system and control method of continuous packaging machine |
CN202923944U (en) * | 2011-10-12 | 2013-05-08 | 株式会社石田 | Packaging machine and fusing knife for film fusing device of packaging machine |
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