CN104526573A - Continuous slurry supply system for strip steel surface treatment and use method - Google Patents
Continuous slurry supply system for strip steel surface treatment and use method Download PDFInfo
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- CN104526573A CN104526573A CN201510029354.3A CN201510029354A CN104526573A CN 104526573 A CN104526573 A CN 104526573A CN 201510029354 A CN201510029354 A CN 201510029354A CN 104526573 A CN104526573 A CN 104526573A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C7/00—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
- B24C7/0007—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a liquid carrier
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
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Abstract
The invention belongs to the field of mechanical equipment, and relates to a continuous slurry supply system and a use method. For the steel plate surface treatment, a special slurry supply system is designed, i.e., slurry is alternately supplied by utilizing two groups of specially designed slurry supply devices, so that the continuous supply of slurry is realized, and the continuity of strip steel surface treatment is ensured. The traditional premixed pumping type jet system is only equipped with a feed cylinder, and the feed cylinder needs to be re-washed after the slurry is supplied to the outside, thus the continuous production cannot be realized, and pistons are seriously worn. The slurry supply device provided by the invention is internally provided with a wear-resistant and corrosion-resistant bellows mechanism capable of extending and retracting in a wide range, so that the slurry is alternately suctioned and fed by the two groups of slurry supply devices through the periodic extending and retracting of the bellows mechanism, i.e., the slurry is suctioned from a stirring box by one slurry supply cylinder, and simultaneously the other slurry supply cylinder feeds the slurry to an injection nozzle carrier, and the work modes of the two cylinders are exchanged after the slurry suction and feeding are synchronously completed. Accordingly, the continuous supply of mixed slurry can be realized, and a condition is created for the continuous treatment of the surface of strip steel. The slurry used by the invention is a mixture of water and an abrasive which can be recycled, and is environment-friendly, and the zero emission of waste and harmful substances is realized.
Description
Technical field
The invention belongs to technical field of mechanical equipment, relate generally to a kind of slurry feed system for the treatment of belt steel surface.
Background technology
After rolling, belt steel surface Disposal quality directly has influence on each procedure in downstream.Belt steel surface tupe mainly Pickling Descaling after current hot rolling, cold rolling rear belt steel surface process mainly alkali cleaning degreasing.These two kinds of tupes all rely on the respond of chemicals, and the processing time is long, and technique is loaded down with trivial details, poor controllability, and discharging of waste liquid can cause environmental pollution.
For solving problem of environmental pollution, improving belt steel surface treatment effect, beginning one's study, utilize abradant jet process belt steel surface.Forward slip value pumped type abradant jet all embodies huge advantage on process strip surface quality and energy consumption, but due to slurry need to stir in advance after inject slurry cylinder, continuous seepage can not be carried out, and slurry is direct and piston contact, cause frictional wear between piston and cylinder body very serious, production application is very limited.
Summary of the invention
The technical problem to be solved in the present invention is: for prior art problem, the invention provides a kind ofly can to supply continuously, the slurry feed system that simple and compact for structure, energy consumption is low, the feature of environmental protection is good, operational reliability and good stability, water and abrasive material all can be recycled.
For solving the problems of the technologies described above, the present invention by the following technical solutions.
A kind of belt steel surface process slurry continuous-flow system, comprise alternatingly feed system, slurry recovery of circulatory system, slurry stirring system and hydraulic power system, it is characterized in that: described alternatingly feed system, comprise two groups of slurry feedwaies 5, two check valves, 4, one group of slurry solenoid directional control valve 16 and one group of injection nozzle carrier 15; Wherein, slurry feedway 5 is made up of slurry supply cylinder 18, bellows 17 and densimeter 19; Described slurry recovery of circulatory system comprises slurry recovery pond 13, slurries filtration conveying device 11, dregs bucket 12 and processed band steel 14; Described slurry stirring system comprises slurry agitation case 7, slurry transferring pump 6, overflow valve 10, water supply tank 9 and feed supplement tank 8; Described hydraulic power system comprises hydraulic oil container 1, hydraulic pump 2, hydraulic electromagnetic change valve 3.
Described bellows 17 is connected with hydraulic power system, and described slurry supply cylinder 18 has two-way pipeline, and a road is connected with the output of check valve 4 with slurry transferring pump 6 successively, and another road is connected with injection nozzle carrier 15 with slurry solenoid directional control valve 16 successively; Described processed band steel 14 has slurry recovery pond 13, slurry recovery pond 13 is connected with the input of slurries filtration conveying device 11, the output of described slurries filtration conveying device 11 is divided into two-way, and a road is connected with dregs bucket 12, and another road is connected with slurry agitation case 7.
The output of described slurry agitation case 7 is divided into three tunnels, and wherein two-way is connected with two slurry feedwaies 5 respectively by check valve 4, and overflow valve 10 of separately leading up to is connected with slurry recovery pond 13; The output of described hydraulic oil container 1 is connected with bellows 17 with hydraulic pump 2, hydraulic electromagnetic change valve 3 successively by pipeline, and input is connected with bellows 17 with hydraulic electromagnetic change valve 3 successively by pipeline.
Hydraulic oil in hydraulic oil container 1 is outwards carried by described hydraulic pump 2, bellows 17 is delivered to via hydraulic electromagnetic change valve 3, bellows 17 starts to extend, slurry in outside extruding slurry supply cylinder 18, slurry is delivered to injection nozzle carrier 15 by slurry solenoid directional control valve 16, and slurry is sprayed at a high speed processed band steel 14 surface by nozzle.
Meanwhile, the slurry in slurry agitation case 7, supply cylinder 18 feed by slurry transferring pump 6 and check valve 4 to another slurry, and compress the bellows 17 in this cylinder, the hydraulic oil in bellows 17, via hydraulic electromagnetic change valve 3, is transferred back hydraulic oil container 1.
Be in slurry feedway 5 feed of feed state complete time, another slurry feedway 5 suction is complete, and now hydraulic electromagnetic change valve 3 and slurry solenoid directional control valve 16 commutate simultaneously, realize the exchange of feed, suction; So continuous alternation, realizes the continuous supply of slurry.
Be furnished with densimeter 19 in described slurry supply cylinder 18, when surveyed concentration is lower than normal concentration, feed supplement tank 8 supplies abrasive material in slurry agitation case 7; When surveyed concentration is higher than normal concentration, water supply tank 9 supplies water in slurry agitation case 7, can realize the constant concentration outwards exporting slurry like this.
Slurry after process belt steel surface and foreign material flow into slurry recovery pond 13, and are sucked by slurries filtration conveying device 11, and foreign material and damaged abrasive material are filtered rear feeding dregs bucket 12, and abrasive material and the water that can continue utilization are transported to slurry agitation case 7.
The slurry stirred in slurry agitation case outwards supplies by described slurry transferring pump 6, and when flow is excessive, slurry flows overflow valve 10 enters slurry recovery pond 13.
The beneficial effect that the present invention is compared to the prior art had is:
1 belt steel surface process slurry continuous-flow system of the present invention, by hydraulic power system and two groups of slurry feedwaies, achieves the continuous supply of slurry;
2 belt steel surface process slurry continuous-flow systems of the present invention, adopt the bellows had compared with high-wearing feature, corrosion resistance, there is not the contact wear of piston and cylinder body, improve the service life of system largely;
3 belt steel surface process slurry continuous-flow systems of the present invention, utilize certain density slurry to process belt steel surface, do not use chemical acid solution, alkali lye, water and abrasive material are all recyclable to be recycled, environmental protection.
Accompanying drawing explanation
Fig. 1 is System Working Principle figure of the present invention.
In figure: 1, hydraulic oil container, 2, hydraulic pump, 3, hydraulic electromagnetic change valve, 4, check valve, 5, slurry feedway, 6, slurry transferring pump, 7, slurry agitation case, 8, feed supplement tank, 9, water supply tank, 10, overflow valve, 11, slurries filtration conveying device, 12, dregs bucket, 13, slurry recovery pond, 14, processed band steel, 15, injection nozzle carrier, 16, slurry solenoid directional control valve.
Fig. 2 is slurry feedway of the present invention, and a is for exporting slurry form, and b is input slurry form.
In figure: 17, bellows, 18, slurry supply cylinder, 19, densimeter.
Detailed description of the invention
A kind of belt steel surface process slurry continuous-flow system, comprise alternatingly feed system, slurry recovery of circulatory system, slurry stirring system and hydraulic power system, it is characterized in that: described alternatingly feed system, comprise two groups of slurry feedwaies 5, two check valves, 4, one group of slurry solenoid directional control valve 16 and one group of injection nozzle carrier 15; Wherein, slurry feedway 5 is made up of slurry supply cylinder 18, bellows 17 and densimeter 19; Described slurry recovery of circulatory system comprises slurry recovery pond 13, slurries filtration conveying device 11, dregs bucket 12 and processed band steel 14; Described slurry stirring system comprises slurry agitation case 7, slurry transferring pump 6, overflow valve 10, water supply tank 9 and feed supplement tank 8; Described hydraulic power system comprises hydraulic oil container 1, hydraulic pump 2, hydraulic electromagnetic change valve 3.
Described bellows 17 is connected with hydraulic power system, and described slurry supply cylinder 18 has two-way pipeline, and a road is connected with the output of check valve 4 with slurry transferring pump 6 successively, and another road is connected with injection nozzle carrier 15 with slurry solenoid directional control valve 16 successively; Described processed band steel 14 has slurry recovery pond 13, slurry recovery pond 13 is connected with the input of slurries filtration conveying device 11, the output of described slurries filtration conveying device 11 is divided into two-way, and a road is connected with dregs bucket 12, and another road is connected with slurry agitation case 7.
The output of described slurry agitation case 7 is divided into three tunnels, and wherein two-way is connected with two slurry feedwaies 5 respectively by check valve 4, and overflow valve 10 of separately leading up to is connected with slurry recovery pond 13; The output of described hydraulic oil container 1 is connected with bellows 17 with hydraulic pump 2, hydraulic electromagnetic change valve 3 successively by pipeline, and input is connected with bellows 17 with hydraulic electromagnetic change valve 3 successively by pipeline.
Below with reference to specific embodiment and Figure of description, the present invention is described in further details.
As shown in Figure 1, belt steel surface process slurry continuous-flow system of the present invention, comprises alternatingly feed system, slurry recovery of circulatory system, slurry stirring system and hydraulic power system.
Hydraulic oil in hydraulic oil container 1 is outwards carried by hydraulic pump 2, bellows 17 is delivered to via hydraulic electromagnetic change valve 3, bellows 17 starts to extend, slurry in outside extruding slurry supply cylinder 18, slurry is delivered to injection nozzle carrier 15 by slurry solenoid directional control valve 16, and slurry is sprayed at a high speed processed band steel 14 surface by nozzle.
Meanwhile, the slurry in slurry agitation case 7, supply cylinder 18 feed by slurry transferring pump 6 and check valve 4 to another slurry, and compress the bellows 17 in this cylinder, the hydraulic oil in bellows 17, via hydraulic electromagnetic change valve 3, is transferred back hydraulic oil container 1.
Be in slurry feedway 5 feed of feed state complete time, another slurry feedway 5 suction is complete, and now hydraulic electromagnetic change valve 3 and slurry solenoid directional control valve 16 commutate simultaneously, realize the exchange of feed, suction.So continuous alternation, realizes the continuous supply of slurry.
Be furnished with densimeter 19 in slurry supply cylinder 18, when surveyed concentration is lower than normal concentration, feed supplement tank 8 supplies abrasive material in slurry agitation case 7; When surveyed concentration is higher than normal concentration, water supply tank 9 supplies water in slurry agitation case 7.
Slurry after process belt steel surface and foreign material flow into slurry recovery pond 13, and are sucked by slurries filtration conveying device 11, and foreign material and damaged abrasive material are filtered rear feeding dregs bucket 12, and abrasive material and the water that can continue utilization are transported to slurry agitation case 7.
The slurry stirred in slurry agitation case outwards supplies by slurry transferring pump 6, and when flow is excessive, slurry flows overflow valve 10 enters slurry recovery pond 13.
Claims (6)
1. a belt steel surface process slurry continuous-flow system, comprise alternatingly feed system, slurry recovery of circulatory system, slurry stirring system and hydraulic power system, it is characterized in that: described alternatingly feed system, comprise two groups of slurry feedwaies (5), two check valves (4), one group of slurry solenoid directional control valve (16) and one group of injection nozzle carrier (15); Wherein, slurry feedway (5) supplies cylinder (18), bellows (17) and densimeter (19) by slurry and forms; Described slurry recovery of circulatory system comprises slurry recovery pond (13), slurries filtration conveying device (11), dregs bucket (12) and processed band steel (14); Described slurry stirring system comprises slurry agitation case (7), slurry transferring pump (6), overflow valve (10), water supply tank (9) and feed supplement tank (8); Described hydraulic power system comprises hydraulic oil container (1), hydraulic pump (2), hydraulic electromagnetic change valve (3);
Described bellows (17) is connected with hydraulic power system, described slurry supply cylinder (18) has two-way pipeline, one tunnel is connected with the output of check valve (4) with slurry transferring pump (6) successively, and another road is connected with injection nozzle carrier (15) with slurry solenoid directional control valve (16) successively; Described processed band steel (14) has slurry recovery pond (13), slurry recovery pond (13) is connected with the input of slurries filtration conveying device (11), the output of described slurries filtration conveying device (11) is divided into two-way, one tunnel is connected with dregs bucket (12), and another road is connected with slurry agitation case (7).
2. belt steel surface process slurry continuous-flow system according to claim 1, it is characterized in that: the output of described slurry agitation case (7) is divided into three tunnels, wherein two-way is connected with two slurry feedwaies (5) respectively by check valve (4), and overflow valve (10) of separately leading up to is connected with slurry recovery pond (13); The output of described hydraulic oil container (1) is connected with bellows (17) with hydraulic pump (2), hydraulic electromagnetic change valve (3) successively by pipeline, and input is connected with bellows (17) with hydraulic electromagnetic change valve (3) successively by pipeline.
3. the using method of belt steel surface process slurry continuous-flow system as claimed in claim 1 or 2, it is characterized in that: the hydraulic oil in hydraulic oil container (1) is outwards carried by hydraulic pump (2), bellows (17) is delivered to via hydraulic electromagnetic change valve (3), bellows (17) starts to extend, slurry in outside extruding slurry supply cylinder (18), slurry is delivered to injection nozzle carrier (15) by slurry solenoid directional control valve (16), and slurry is sprayed at a high speed processed band steel (14) surface by nozzle;
Meanwhile, slurry in slurry agitation case (7), cylinder (18) feed is supplied to another slurry by slurry transferring pump (6) and check valve (4), and the bellows (17) compressed in this cylinder, hydraulic oil in bellows (17), via hydraulic electromagnetic change valve (3), is transferred back hydraulic oil container (1);
Be in slurry feedway (5) feed of feed state complete time, another slurry feedway (5) suction is complete, now hydraulic electromagnetic change valve (3) and slurry solenoid directional control valve (16) commutate simultaneously, realize the exchange of feed, suction; So continuous alternation, realizes the continuous supply of slurry.
4. the using method of belt steel surface process slurry continuous-flow system according to claim 3, it is characterized in that: in slurry supply cylinder (18), be furnished with densimeter (19), when surveyed concentration is lower than normal concentration, feed supplement tank (8) supplies abrasive material in slurry agitation case (7); When surveyed concentration is higher than normal concentration, water supply tank (9) supplies water in slurry agitation case 7.
5. the using method of belt steel surface process slurry continuous-flow system according to claim 3, it is characterized in that: the slurry after process belt steel surface and foreign material flow into slurry recovery pond (13), and sucked by slurries filtration conveying device (11), foreign material and damaged abrasive material are filtered rear feeding dregs bucket (12), and abrasive material and the water that can continue utilization are transported to slurry agitation case (7).
6. the using method of belt steel surface process slurry continuous-flow system according to claim 3, it is characterized in that: the slurry stirred in slurry agitation case outwards supplies by slurry transferring pump (6), when flow is excessive, slurry flows overflow valve (10) enters slurry recovery pond (13).
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105619265A (en) * | 2016-01-27 | 2016-06-01 | 北京雷蒙赛博机电技术有限公司 | Material supply automatic switching system used for pre-mixed grinding material water jet equipment |
CN107813229A (en) * | 2017-10-18 | 2018-03-20 | 中国石油大学(北京) | Recyclable abradant jet erosion test system and method |
CN108942698A (en) * | 2018-08-27 | 2018-12-07 | 河南理工大学 | Abrasive material sustainable supply method |
CN110370172A (en) * | 2019-05-29 | 2019-10-25 | 中国矿业大学 | A kind of the abrasive reclaiming circulatory system and its application method of front mixing abrasive water jet |
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CN202292447U (en) * | 2011-08-31 | 2012-07-04 | 青岛昌佳机械有限公司 | Steel strip continuous type surface cleaning production line |
CN203600080U (en) * | 2013-10-15 | 2014-05-21 | 常州交通技师学院 | Front mixed grinding material jet-flow continuous material supply system |
CN204621850U (en) * | 2015-01-21 | 2015-09-09 | 北京科技大学 | A kind of belt steel surface process slurry continuous-flow system |
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Patent Citations (6)
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EP0832718A1 (en) * | 1996-09-24 | 1998-04-01 | Patrick Loubeyre | Control device for a surface contamination cleaning installation |
CN102218707A (en) * | 2011-06-09 | 2011-10-19 | 广东工业大学 | Micro abrasive water jet fine-finish device |
CN202292447U (en) * | 2011-08-31 | 2012-07-04 | 青岛昌佳机械有限公司 | Steel strip continuous type surface cleaning production line |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN105619265A (en) * | 2016-01-27 | 2016-06-01 | 北京雷蒙赛博机电技术有限公司 | Material supply automatic switching system used for pre-mixed grinding material water jet equipment |
CN107813229A (en) * | 2017-10-18 | 2018-03-20 | 中国石油大学(北京) | Recyclable abradant jet erosion test system and method |
CN107813229B (en) * | 2017-10-18 | 2018-09-25 | 中国石油大学(北京) | System and method for is tested in recyclable abradant jet erosion |
CN108942698A (en) * | 2018-08-27 | 2018-12-07 | 河南理工大学 | Abrasive material sustainable supply method |
CN110370172A (en) * | 2019-05-29 | 2019-10-25 | 中国矿业大学 | A kind of the abrasive reclaiming circulatory system and its application method of front mixing abrasive water jet |
CN110370172B (en) * | 2019-05-29 | 2020-10-30 | 中国矿业大学 | Abrasive recycling and circulating system for pre-mixed abrasive water jet and using method of abrasive recycling and circulating system |
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