CN104526469A - Polishing method for plastic spraying coating - Google Patents

Polishing method for plastic spraying coating Download PDF

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Publication number
CN104526469A
CN104526469A CN201410712542.1A CN201410712542A CN104526469A CN 104526469 A CN104526469 A CN 104526469A CN 201410712542 A CN201410712542 A CN 201410712542A CN 104526469 A CN104526469 A CN 104526469A
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CN
China
Prior art keywords
polishing
cavity surface
surface roughness
mould cavity
plastic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410712542.1A
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Chinese (zh)
Other versions
CN104526469B (en
Inventor
张乃荣
雷勇
冯靖华
苏平
郭涛
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CSIC XI'AN DONG YI SCIENCE TECHNOLOGY & INDUSTRY GROUP Co Ltd
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CSIC XI'AN DONG YI SCIENCE TECHNOLOGY & INDUSTRY GROUP Co Ltd
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Priority to CN201410712542.1A priority Critical patent/CN104526469B/en
Publication of CN104526469A publication Critical patent/CN104526469A/en
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Publication of CN104526469B publication Critical patent/CN104526469B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/02Processes for applying liquids or other fluent materials performed by spraying
    • B05D1/08Flame spraying
    • B05D1/10Applying particulate materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/12Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/14Anti-slip materials; Abrasives
    • C09K3/1454Abrasive powders, suspensions and pastes for polishing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Cosmetics (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention provides a polishing method for a plastic spraying coating; a corundum abrasive paste prepared automatically is used for polish, wherein the surface roughness reaches Ra0.8; then toothpaste is used to repair and grind the polishing type cavity surface, wherein the surface roughness can reach Ra0.4. The toothpaste particles are soft, small and uniform, and thinner than the corundum abrasive paste particles, thus being capable of further improving the polishing effect. After the mold cavity surface is sprayed and coated with fluorine-46 plastic, the hardness is very low, the small particles of the corundum abrasive paste are left on the coating, finally, the toothpaste is used as a polishing medium which can polish to improve the surface roughness and also can play a role in cleaning the coating, and thereby the actual use effect is very good, and the requirement on the surface roughness of the mold is achieved.

Description

A kind of finishing method of plastic spraying layer
Technical field
The present invention relates to a kind of die face painted plastic coating and carry out the method for polishing, belonging to mechanical processing technique technical field, relate to the super-fine processing process of piece surface.
Background technology
In modern mechanical manufacturing engineering, in order to meet performance and application, roughness for piece surface is had higher requirement, but is limited to the factor of the aspects such as design of part, material, manufacturing process and process, is often difficult to reach desirable surface roughness requirements.
The head of torpedo needs sulfuration one deck rubber, and to meet its sound translative performance parameter, but the contact area of its head profile and sulfurizing mould is large, absorption affinity is very large, the conveniently demoulding, can improve sulfidised surfaces quality again, the roughness of sulfurizing mould profile must reach more than Ra0.4 simultaneously.The profile of steel mould is more difficult reaches roughness requirements, and steel mould and the sound transmitting rubber on thunder head are extremely difficult to be separated.The vulcanizing mold of integral plastics can reach roughness requirements, but the intensity of mould can not meet instructions for use again.
Summary of the invention
For solving prior art Problems existing, meeting the requirement of intensity and roughness, the present invention proposes a kind of finishing method of plastic spraying layer, adopt the mode of plastic spraying.
Plastic spraying is the coat at metal parts surface spraying one deck plastics, makes it obtain every feature of existing metal itself, as mechanical property and electric property etc.; Having again the special performance that plastics have, as corrosion-resistant, wear-resisting, self lubricity, high-insulativity, is a kind of novel technological method being improved surface roughness by polishing coat.
Technical scheme of the present invention is:
The finishing method of described a kind of plastic spraying layer, is characterized in that: comprise the following steps:
Step 1: by mould cavity surface through the machine-shaping of lathe operation, then grind through repairing, polishing makes mould cavity surface surface roughness reach Ra1.6;
Step 2: adopt flame spraying in mould cavity surface even application " fluoro-46 "; Described flame spraying is: with the flame melting plastic powders " fluoro-46 " of plastic spray gun, be ejected into the die surface of preheating 120 DEG C ~ 150 DEG C, form certain thickness plastic coating layer;
Step 3: adopt oilstone repair grind, polishing sprayed coating, make sprayed coating surface roughness reach Ra3.2;
Step 4: adopt corundum abrasive pastes to repair mould cavity surface to grind, polishing, makes cavity surface surface roughness reach Ra0.8, and is cleaned up by mould cavity surface; Described corundum abrasive pastes grain size number is W5, and its composition comprises micro mist, mixing fat, oleic acid, and the mass percent of micro mist, mixing fat, oleic acid is 40:32:28; Also comprise kerosene in corundum abrasive pastes, kerosene quality be not more than micro mist, mixing fat, oleic acid mixing gross mass 5%;
Step 5: adopt toothpaste to add proper amount of clear water as polishing medium, polishing light is repaiied to the mould cavity surface after step 4 polishing, makes cavity surface roughness reach Ra0.4.
Beneficial effect
The plastic coating that the present invention proposes is repaiied and is ground polishing process method, and adopt the corundum abrasive pastes of proportioning voluntarily to carry out polishing, surface roughness reaches Ra0.8; Finally adopt toothpaste to repair polishing light cavity surface, surface roughness can reach Ra0.4, toothpaste soft granules, fine uniform, thinner than corundum abrasive pastes particle, can improve polishing effect further.After fluoro-46 plastics of mould cavity surface spraying; hardness is very low; the fine particle of corundum abrasive pastes can be retained in coating; finally adopt toothpaste as polishing medium; polishing can improve surface roughness; can also play the effect of clean coating, practical effect is very good, reaches mold surface roughness requirement.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is described:
The present embodiment processing Torpedo head mould tool, require that the roughness of sulfurizing mould profile must reach more than Ra0.4, concrete method step is:
Step 1: by mould cavity surface through the machine-shaping of lathe operation, then grind through repairing, polishing makes mould cavity surface surface roughness reach Ra1.6;
Step 2: adopt flame spraying in mould cavity surface even application " fluoro-46 "; Described flame spraying is: with the flame melting plastic powders " fluoro-46 " of plastic spray gun, be ejected into the die surface of preheating 120 DEG C ~ 150 DEG C, form certain thickness plastic coating layer;
Step 3: adopt oilstone repair grind, polishing sprayed coating, make sprayed coating surface roughness reach Ra3.2;
Step 4: adopt corundum abrasive pastes to repair mould cavity surface to grind, polishing, makes cavity surface surface roughness reach Ra0.8, and is cleaned up by mould cavity surface; Described corundum abrasive pastes grain size number is W5, and its composition comprises micro mist, mixing fat, oleic acid, and the mass percent of micro mist, mixing fat, oleic acid is 40:32:28; Also comprise kerosene in corundum abrasive pastes, kerosene quality be not more than micro mist, mixing fat, oleic acid mixing gross mass 5%;
Step 5: adopt toothpaste to add proper amount of clear water as polishing medium, polishing light is repaiied to the mould cavity surface after step 4 polishing, makes cavity surface roughness reach Ra0.4.

Claims (1)

1. a finishing method for plastic spraying layer, is characterized in that: comprise the following steps:
Step 1: by mould cavity surface through the machine-shaping of lathe operation, then grind through repairing, polishing makes mould cavity surface surface roughness reach Ra1.6;
Step 2: adopt flame spraying in mould cavity surface even application " fluoro-46 "; Described flame spraying is: with the flame melting plastic powders " fluoro-46 " of plastic spray gun, be ejected into the die surface of preheating 120 DEG C ~ 150 DEG C, form certain thickness plastic coating layer;
Step 3: adopt oilstone repair grind, polishing sprayed coating, make sprayed coating surface roughness reach Ra3.2;
Step 4: adopt corundum abrasive pastes to repair mould cavity surface to grind, polishing, makes cavity surface surface roughness reach Ra0.8, and is cleaned up by mould cavity surface; Described corundum abrasive pastes grain size number is W5, and its composition comprises micro mist, mixing fat, oleic acid, and the mass percent of micro mist, mixing fat, oleic acid is 40:32:28; Also comprise kerosene in corundum abrasive pastes, kerosene quality be not more than micro mist, mixing fat, oleic acid mixing gross mass 5%;
Step 5: adopt toothpaste to add proper amount of clear water as polishing medium, polishing light is repaiied to the mould cavity surface after step 4 polishing, makes cavity surface roughness reach Ra0.4.
CN201410712542.1A 2014-11-28 2014-11-28 A kind of finishing method of plastic spraying layer Active CN104526469B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410712542.1A CN104526469B (en) 2014-11-28 2014-11-28 A kind of finishing method of plastic spraying layer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410712542.1A CN104526469B (en) 2014-11-28 2014-11-28 A kind of finishing method of plastic spraying layer

Publications (2)

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CN104526469A true CN104526469A (en) 2015-04-22
CN104526469B CN104526469B (en) 2016-09-07

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114193239A (en) * 2021-12-15 2022-03-18 深圳市南和建毅模具有限公司 Mold core processing technology

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3405072A (en) * 1966-01-05 1968-10-08 Continental Can Co Method of inhibiting corrosion of aqueous mediums by addition of lithium salts of organic acids
JPS57201157A (en) * 1981-06-04 1982-12-09 Janome Sewing Mach Co Ltd Surface polishing method for die cast part
WO2000038845A1 (en) * 1998-12-24 2000-07-06 Sunyx Surface Nanotechnologies Gmbh Method for producing an ultraphobic surface by sand blasting
CN1814862A (en) * 2006-03-02 2006-08-09 南京大学 Method for improving surface hydrophobic property of metal material
CN1827729A (en) * 2006-01-25 2006-09-06 厦门大学 Method for preparing super hydrophobic surface of solid materials
CN101035630A (en) * 2004-08-03 2007-09-12 坎梅陶尔股份有限公司 Process for coating metallic surfaces with an anti-corrosive coating
CN201195749Y (en) * 2008-04-10 2009-02-18 陕西省户县东方机械有限公司 Anticorrosion, oxidation resistant container foil oiling machine group
CN101468346A (en) * 2007-12-27 2009-07-01 奥雷通光通讯设备(上海)有限公司 Plastic-blasting method of inside wall of machine cabinet hole

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3405072A (en) * 1966-01-05 1968-10-08 Continental Can Co Method of inhibiting corrosion of aqueous mediums by addition of lithium salts of organic acids
JPS57201157A (en) * 1981-06-04 1982-12-09 Janome Sewing Mach Co Ltd Surface polishing method for die cast part
WO2000038845A1 (en) * 1998-12-24 2000-07-06 Sunyx Surface Nanotechnologies Gmbh Method for producing an ultraphobic surface by sand blasting
CN101035630A (en) * 2004-08-03 2007-09-12 坎梅陶尔股份有限公司 Process for coating metallic surfaces with an anti-corrosive coating
CN1827729A (en) * 2006-01-25 2006-09-06 厦门大学 Method for preparing super hydrophobic surface of solid materials
CN1814862A (en) * 2006-03-02 2006-08-09 南京大学 Method for improving surface hydrophobic property of metal material
CN101468346A (en) * 2007-12-27 2009-07-01 奥雷通光通讯设备(上海)有限公司 Plastic-blasting method of inside wall of machine cabinet hole
CN201195749Y (en) * 2008-04-10 2009-02-18 陕西省户县东方机械有限公司 Anticorrosion, oxidation resistant container foil oiling machine group

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
单根全等: "塑料模具设计与制造 第七讲 型腔加工工艺和模具的装配工艺", 《电子工艺技术》 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114193239A (en) * 2021-12-15 2022-03-18 深圳市南和建毅模具有限公司 Mold core processing technology

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