CN104526203A - Separated type match-welding ring for butt welding of thin walled cylinders - Google Patents

Separated type match-welding ring for butt welding of thin walled cylinders Download PDF

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Publication number
CN104526203A
CN104526203A CN201410835235.2A CN201410835235A CN104526203A CN 104526203 A CN104526203 A CN 104526203A CN 201410835235 A CN201410835235 A CN 201410835235A CN 104526203 A CN104526203 A CN 104526203A
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CN
China
Prior art keywords
crescent plate
trapezoid block
plate
fan
push pedal
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410835235.2A
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Chinese (zh)
Other versions
CN104526203B (en
Inventor
柴斐
刘国廷
白亚东
李军
于国玺
刘强
朱君
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Shanxi Fenxi Heavy Industry Co Ltd
Original Assignee
Shanxi Fenxi Heavy Industry Co Ltd
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Priority to CN201410835235.2A priority Critical patent/CN104526203B/en
Publication of CN104526203A publication Critical patent/CN104526203A/en
Application granted granted Critical
Publication of CN104526203B publication Critical patent/CN104526203B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/053Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/04Tubular or hollow articles

Abstract

The invention discloses a separated type match-welding ring for butt welding of thin walled cylinders and solves the problem that a match-welding ring cannot be taken down after butt joint circular welding of two existing thin walled cylinders. The separated type match-welding ring comprises four crescent plates and two sliding trapezoidal blocks, wherein an upper left crescent plate (1), an upper sliding trapezoidal block (6), an upper right crescent plate (2), a lower right crescent plate (4), a lower sliding trapezoidal block (7) and a lower left crescent plate (3) form a circular match-welding ring, guide long holes (11) are formed in all crescent plates, sliding locating pins on the sliding trapezoidal blocks and moving blocks formed by fan-shaped push plates are arranged in the guide long holes (11), and a scissor jack pushes the upper and lower sliding trapezoidal blocks to unfold the four crescent plates to form the circular match-welding ring. The separated type match-welding ring is assembled into the two thin walled cylinders and can be conveniently disassembled from the two thin walled cylinders; not only can roundness correction be performed to openings of casings, but also the butt joint concentricity of the casings of the two butt joint thin walled cylinders is directly guaranteed.

Description

Thin cylinder butt welding is split type joins weldering circle
Technical field
The present invention relates to supporting tool during a kind of two thin cylinder butt welding, split type the joining particularly during a kind of two thin cylinder butt welding welds circle.
Background technology
For the welding of two thin cylinder butt girth welding seams, when adopting the welding of circumferential weld welding machine special, must arrange below weld seam and join weldering circle, be beneficial to appearance of weld, can avoid because circumferential weld welding machine special can produce larger fusion penetration relative to during handwork, thus cause occurring in welding procedure burning or the defect such as superfusion.But when adopting conventional mode of joining weldering circle with material to weld, joining weldering circle after welding can fuse into one with product shell, join and weld circle and take off and substantially cannot realize.In addition, weldquality be guaranteed, certain speed of welding will be ensured, by the impact that workpiece welding line joint actual size and other welding parameter fluctuate, after weldering circle is joined in use, the groove of joining on weldering circle cannot be full of by weld seam, and weld seam encloses bottom portion of groove and there is certain gap with joining to weld.After welding completes, join weldering circle molten in order to one with cylindrical shell, when utilizing x-ray detection butt welded seam quality to detect, weld seam center bottom reflects a superfine black line sometimes on X-ray, doubtful lack of penetration defect, causes occurring being difficult to pass judgment on to the testing result of X-ray.
Summary of the invention
The invention provides and a kind of thin cylinder butt welding split type joining weld circle, solve existing two thin cylinder butt joint ring postweldings and join the technical problem of welding circle and cannot take off and girth joint X-ray check result is difficult to judgement.
The present invention solves above technical problem by the following technical programs:
A kind of thin cylinder butt welding is split type joins weldering circle, comprise the upper left crescent plate that structure is identical, upper right crescent plate, lower-left crescent plate and bottom right crescent plate, a cake of these four crescent plate compositions is arranged in circular weld, the center of this cake and the center superposition of circular weld, upper left crescent plate and upper right crescent plate are that symmetry axis is symmetrically arranged centered by the central shaft of above-below direction, lower-left crescent plate and bottom right crescent plate are that symmetry axis is symmetrically arranged centered by the central shaft of above-below direction, upper left crescent plate and lower-left crescent plate are that symmetry axis is symmetrically arranged centered by the central shaft of left and right directions, upper right crescent plate and bottom right crescent plate are that symmetry axis is symmetrically arranged centered by the central shaft of left and right directions, the end face of upper slip trapezoid block is circular arc, slide jaw hole is provided with symmetrically in the two side ends of fan-shaped push pedal, fan-shaped push pedal and upper slip trapezoid block link together by attachment screw, the central symmetry axis of upper slip trapezoid block overlaps with the central symmetry axis of upper fan-shaped push pedal to arrange, the top of upper fan-shaped push pedal is arranged on below the end face of slip trapezoid block, the structure of lower slider trapezoid block is identical with the trapezoidal block structure of upper slip, the lower structure of fan-shaped push pedal and the structure of upper fan-shaped push pedal are identical, upper slip trapezoid block and lower slider trapezoid block are that symmetry axis is symmetrically arranged centered by the central shaft of left and right directions, upper left crescent plate, upper slip trapezoid block, upper right crescent plate, bottom right crescent plate, lower slider trapezoid block and lower-left crescent plate composition annular join weldering circle, in every month thread form plate is provided with guiding strip hole, the straight line of guiding strip hole and crescent plate is arranged in parallel, interior large outer little connection locking groove is provided with in the straight line lower end of crescent plate, the end face of upper slip trapezoid block and the end face of lower slider trapezoid block are circular arc, slide jaw hole is provided with all symmetrically in the two side ends of upper fan-shaped push pedal and the two side ends of lower fan-shaped push pedal, between guiding strip hole and slide jaw hole, cross-under has slide jaw, the straight line of upper left crescent plate and the straight line of upper right crescent plate form isosceles triangle, the trapezoid block that slides is provided with between two waists of this isosceles triangle, the straight line of lower-left crescent plate and the straight line of bottom right crescent plate form isosceles triangle, this fall isosceles triangle two waists between be provided with lower slider trapezoid block, lock between groove at the connection locking groove of upper left crescent plate and the connection of lower-left crescent plate and be provided with left dumb-bell shape locking pin, lock between groove at the connection locking groove of upper right crescent plate and the connection of bottom right crescent plate and be provided with right dumb-bell shape locking pin, scissor-like jack is provided with between upper slip trapezoid block and lower slider trapezoid block.
Be provided with lock tongue slot in the bottom of the bottom of upper left crescent plate and upper right crescent plate, be provided with dead bolt on the top of the top of lower-left crescent plate and bottom right crescent plate.The forward and backward side of upper slip trapezoid block is all fixedly installed fan-shaped push pedal on a piece, fan-shaped push pedal under the forward and backward side of lower slider trapezoid block is all fixedly installed a piece; On scissor-like jack, jacking block is together with the bottom surface apical grafting of upper slip trapezoid block, and under scissor-like jack, jacking block is together with the upper bottom surface apical grafting of lower slider trapezoid block.
Present invention greatly enhances the butt welding precision of two thin cylinder housings, join weldering and enclose reusable, easy and simple to handle.
Accompanying drawing explanation
Fig. 1 is that the present invention cooperatively interacts the structural representation of relation after assembling;
Fig. 2 is the structural representation under the present invention in working order;
Fig. 3 is the fiting relation figure of slip trapezoid block of the present invention and fan-shaped push pedal;
Fig. 4 is the structural representation of scissor-like jack of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in detail:
A kind of thin cylinder butt welding is split type joins weldering circle, comprise the upper left crescent plate 1 that structure is identical, upper right crescent plate 2, lower-left crescent plate 3 and bottom right crescent plate 4, a cake of these four crescent plate compositions is arranged in circular weld 5, the center of this cake and the center superposition of circular weld 5, upper left crescent plate 1 and upper right crescent plate 2 are that symmetry axis is symmetrically arranged centered by the central shaft 20 of above-below direction, lower-left crescent plate 3 and bottom right crescent plate 4 are that symmetry axis is symmetrically arranged centered by the central shaft 20 of above-below direction, upper left crescent plate 1 and lower-left crescent plate 3 are that symmetry axis is symmetrically arranged centered by the central shaft 21 of left and right directions, upper right crescent plate 2 and bottom right crescent plate 4 are that symmetry axis is symmetrically arranged centered by the central shaft 21 of left and right directions, the end face of upper slip trapezoid block 6 is circular arc, slide jaw hole 19 is provided with symmetrically in the two side ends of fan-shaped push pedal 8, fan-shaped push pedal 8 links together with upper slip trapezoid block 6 by attachment screw 18, the central symmetry axis of upper slip trapezoid block 6 overlaps with the central symmetry axis of upper fan-shaped push pedal 8 to arrange, the top of upper fan-shaped push pedal 8 is arranged on below the end face of slip trapezoid block 6, the structure of lower slider trapezoid block 7 is identical with upper slip trapezoid block 6 structure, the lower structure of fan-shaped push pedal 9 and the structure of upper fan-shaped push pedal 8 are identical, upper slip trapezoid block 6 is that symmetry axis is symmetrically arranged centered by the central shaft 21 of left and right directions with lower slider trapezoid block 7, upper left crescent plate 1, upper slip trapezoid block 6, upper right crescent plate 2, bottom right crescent plate 4, lower slider trapezoid block 7 and lower-left crescent plate 3 form annular and join weldering circle, in every month thread form plate is provided with guiding strip hole 11, guiding strip hole 11 is arranged in parallel with the straight line of crescent plate, interior large outer little connection locking groove 15 is provided with in the straight line lower end of crescent plate, the end face of upper slip trapezoid block 6 and the end face of lower slider trapezoid block 7 are circular arc, slide jaw hole 19 is provided with all symmetrically in the two side ends of upper fan-shaped push pedal 8 and the two side ends of lower fan-shaped push pedal 9, between guiding strip hole 11 and slide jaw hole 19, cross-under has slide jaw 10, the straight line of upper left crescent plate 1 and the straight line of upper right crescent plate 2 form isosceles triangle, the trapezoid block 6 that slides is provided with between two waists of this isosceles triangle, the straight line of lower-left crescent plate 3 and the straight line of bottom right crescent plate 4 form isosceles triangle, this fall isosceles triangle two waists between be provided with lower slider trapezoid block 7, lock between groove at the connection locking groove 15 of upper left crescent plate 1 and the connection of lower-left crescent plate 3 and be provided with left dumb-bell shape locking pin 12, lock between groove at the connection locking groove of upper right crescent plate 2 and the connection of bottom right crescent plate 4 and be provided with right dumb-bell shape locking pin 22, scissor-like jack is provided with between upper slip trapezoid block 6 and lower slider trapezoid block 7.
Be provided with lock tongue slot 13 in the bottom of the bottom of upper left crescent plate 1 and upper right crescent plate 2, be provided with dead bolt 14 on the top of the top of lower-left crescent plate 3 and bottom right crescent plate 4.Upper left crescent plate 1 and lower-left crescent plate 3 are by the locking of lock tongue slot 13 with dead bolt 14, the locking of left dumb-bell shape locking pin 12 to this two thread forms plate is played to the effect strengthened further, make scissor-like jack on pushing tow, during lower slider trapezoid block, upper left crescent plate 1 and lower-left crescent plate 3 are firmly combined, in like manner, upper right crescent plate 2 and bottom right crescent plate 4 are also tightly trivial in the same way, along with upper, the movement of lower slider trapezoid block, upper left crescent plate 1 and lower-left crescent plate 3 together synchronous left, upper right crescent plate 2 and bottom right crescent plate 4 synchronously move right together, until form circle to join weldering circle.
The forward and backward side of upper slip trapezoid block 6 is all fixedly installed fan-shaped push pedal 8 on a piece, fan-shaped push pedal 9 under the forward and backward side of lower slider trapezoid block 7 is all fixedly installed a piece; On scissor-like jack, jacking block 16 is together with the bottom surface apical grafting of upper slip trapezoid block 6, and under scissor-like jack, jacking block 17 is together with the upper bottom surface apical grafting of lower slider trapezoid block 6.
The present invention can utilize girth welding welding machine special to complete welding to thin-wall circular tube kind part butt girth welding seam product, obtain high-quality weld seam, can carry out contraction dismounting at postwelding to joining weldering circle again, the detection simultaneously also facilitating seam inspection reduces the erroneous judgement of butt welded seam quality.The present invention can make full use of the function that routine joins weldering circle, can avoid again the erroneous judgement that cannot take down the caused welding fabrication quality to girth joint owing to joining weldering circle; After two thin cylinder docking, the present invention is assembled to two thin cylinders inner, weldering circle can be joined from the both sides dismounting of two thin cylinders easily; Join weldering circle after being seated, not only by automatic for housing oral area school circle, and can directly ensure that the docking axiality of docking two thin cylinder housing.

Claims (3)

1. thin cylinder butt welding split type joining welds circle, comprise upper left crescent plate (1) that structure is identical, upper right crescent plate (2), lower-left crescent plate (3) and bottom right crescent plate (4), a cake of these four crescent plate compositions is arranged in circular weld (5), the center superposition of the center of this cake and circular weld (5), upper left crescent plate (1) and upper right crescent plate (2) are that symmetry axis is symmetrically arranged centered by the central shaft of above-below direction (20), lower-left crescent plate (3) and bottom right crescent plate (4) are that symmetry axis is symmetrically arranged centered by the central shaft of above-below direction (20), upper left crescent plate (1) and lower-left crescent plate (3) are that symmetry axis is symmetrically arranged centered by the central shaft of left and right directions (21), upper right crescent plate (2) and bottom right crescent plate (4) are that symmetry axis is symmetrically arranged centered by the central shaft of left and right directions (21), the end face of upper slip trapezoid block (6) is circular arc, slide jaw hole (19) is provided with symmetrically in the two side ends of fan-shaped push pedal (8), fan-shaped push pedal (8) and upper slip trapezoid block (6) link together by attachment screw (18), the central symmetry axis of upper slip trapezoid block (6) overlaps with the central symmetry axis of upper fan-shaped push pedal (8) to arrange, the top of upper fan-shaped push pedal (8) is arranged on below the end face of slip trapezoid block (6), the structure of lower slider trapezoid block (7) is identical with upper slip trapezoid block (6) structure, the lower structure of fan-shaped push pedal (9) and the structure of upper fan-shaped push pedal (8) are identical, upper slip trapezoid block (6) and lower slider trapezoid block (7) are that symmetry axis is symmetrically arranged centered by the central shaft of left and right directions (21), upper left crescent plate (1), upper slip trapezoid block (6), upper right crescent plate (2), bottom right crescent plate (4), lower slider trapezoid block (7) and lower-left crescent plate (3) composition annular join weldering circle, it is characterized in that, in every month thread form plate is provided with guiding strip hole (11), guiding strip hole (11) is arranged in parallel with the straight line of crescent plate, interior large outer little connection locking groove (15) is provided with in the straight line lower end of crescent plate, the end face of upper slip trapezoid block (6) and the end face of lower slider trapezoid block (7) are circular arc, slide jaw hole (19) is provided with all symmetrically in the two side ends of upper fan-shaped push pedal (8) and the two side ends of lower fan-shaped push pedal (9), between guiding strip hole (11) and slide jaw hole (19), cross-under has slide jaw (10), the straight line of upper left crescent plate (1) and the straight line of upper right crescent plate (2) form isosceles triangle, the trapezoid block that slides (6) is provided with between two waists of this isosceles triangle, the straight line of lower-left crescent plate (3) and the straight line of bottom right crescent plate (4) form isosceles triangle, this fall isosceles triangle two waists between be provided with lower slider trapezoid block (7), connection locking groove (15) in upper left crescent plate (1) and the connection of lower-left crescent plate (3) are locked between groove and are provided with left dumb-bell shape locking pin (12), lock between groove at the connection locking groove of upper right crescent plate (2) and the connection of bottom right crescent plate (4) and be provided with right dumb-bell shape locking pin (22), scissor-like jack is provided with between upper slip trapezoid block (6) and lower slider trapezoid block (7).
2. a kind of thin cylinder butt welding according to claim 1 is split type joins weldering circle, it is characterized in that, be provided with lock tongue slot (13) in the bottom of upper left crescent plate (1) and the bottom of upper right crescent plate (2), be provided with dead bolt (14) on the top of lower-left crescent plate (3) and the top of bottom right crescent plate (4).
3. a kind of thin cylinder butt welding according to claim 2 is split type joins weldering circle, it is characterized in that, the forward and backward side of upper slip trapezoid block (6) is all fixedly installed one piece of upper fan-shaped push pedal (8), fan-shaped push pedal (9) under the forward and backward side of lower slider trapezoid block (7) is all fixedly installed a piece; On scissor-like jack, jacking block (16) is together with the bottom surface apical grafting of upper slip trapezoid block (6), and under scissor-like jack, jacking block (17) is together with the upper bottom surface apical grafting of lower slider trapezoid block (6).
CN201410835235.2A 2014-12-30 2014-12-30 Thin cylinder butt welding is split type joins weldering circle Active CN104526203B (en)

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CN104526203B CN104526203B (en) 2016-02-10

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108942132A (en) * 2017-05-17 2018-12-07 泰科电子(上海)有限公司 Assemble equipment
CN112496658A (en) * 2020-11-19 2021-03-16 东台嘉琳铧不锈钢有限公司 Steel pipe clamp for steel pipe welding

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3741457A (en) * 1971-08-19 1973-06-26 Columbia Gas Sys Service Corp Lineup clamp and backup device
JPH11239894A (en) * 1998-02-24 1999-09-07 Nippon Steel Weld Prod & Eng Co Ltd Back face shielding device
CN101372072A (en) * 2007-08-23 2009-02-25 华瀚科技有限公司 Structure for welding and supporting pipe material inner wall hot melt belt
CN102500895A (en) * 2011-10-14 2012-06-20 中冶南方(武汉)威仕工业炉有限公司 Equant type inner support circle tool
CN104043939A (en) * 2014-07-06 2014-09-17 山西汾西重工有限责任公司 Abutting type welding expander for butt joint of large-diameter same-kind thin-wall cylinders
CN104084727A (en) * 2014-07-06 2014-10-08 山西汾西重工有限责任公司 Rotary welding expander for butt joint of large-diameter thin-wall cylinders of same kind
CN204470813U (en) * 2014-12-30 2015-07-15 山西汾西重工有限责任公司 Thin cylinder butt welding is split type joins weldering circle

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3741457A (en) * 1971-08-19 1973-06-26 Columbia Gas Sys Service Corp Lineup clamp and backup device
JPH11239894A (en) * 1998-02-24 1999-09-07 Nippon Steel Weld Prod & Eng Co Ltd Back face shielding device
CN101372072A (en) * 2007-08-23 2009-02-25 华瀚科技有限公司 Structure for welding and supporting pipe material inner wall hot melt belt
CN102500895A (en) * 2011-10-14 2012-06-20 中冶南方(武汉)威仕工业炉有限公司 Equant type inner support circle tool
CN104043939A (en) * 2014-07-06 2014-09-17 山西汾西重工有限责任公司 Abutting type welding expander for butt joint of large-diameter same-kind thin-wall cylinders
CN104084727A (en) * 2014-07-06 2014-10-08 山西汾西重工有限责任公司 Rotary welding expander for butt joint of large-diameter thin-wall cylinders of same kind
CN204470813U (en) * 2014-12-30 2015-07-15 山西汾西重工有限责任公司 Thin cylinder butt welding is split type joins weldering circle

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108942132A (en) * 2017-05-17 2018-12-07 泰科电子(上海)有限公司 Assemble equipment
CN108942132B (en) * 2017-05-17 2020-03-13 泰科电子(上海)有限公司 Assembling equipment
CN112496658A (en) * 2020-11-19 2021-03-16 东台嘉琳铧不锈钢有限公司 Steel pipe clamp for steel pipe welding

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