CN104526202A - Combined type match-welding ring for butt welding of thin walled cylinders - Google Patents

Combined type match-welding ring for butt welding of thin walled cylinders Download PDF

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Publication number
CN104526202A
CN104526202A CN201410835083.6A CN201410835083A CN104526202A CN 104526202 A CN104526202 A CN 104526202A CN 201410835083 A CN201410835083 A CN 201410835083A CN 104526202 A CN104526202 A CN 104526202A
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CN
China
Prior art keywords
circle
partly
welding
weld
bottom right
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Application number
CN201410835083.6A
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Chinese (zh)
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CN104526202B (en
Inventor
白亚东
赵晓亮
徐宗保
刘国廷
乔宏
杜孟开
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Shanxi Fenxi Heavy Industry Co Ltd
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Shanxi Fenxi Heavy Industry Co Ltd
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Priority to CN201410835083.6A priority Critical patent/CN104526202B/en
Publication of CN104526202A publication Critical patent/CN104526202A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work

Abstract

The invention discloses a combined type match-welding ring for butt welding of thin walled cylinders and solves the problem that a match-welding ring cannot be taken down after butt joint circular welding of two existing thin walled cylinders. The combined type match-welding ring comprises four half welding rings which are spliced into a whole circle, butt seams of two left half welding rings are arranged at the upper end and the lower end, butt seams of two right half welding rings are arranged at the front end and the back end, the four half welding rings can be assembled into a whole ring by screws, the left half welding rings and the right half welding rings are matched by the aid of bosses and grooves, inclined surfaces are arranged on the bosses close to the inner circle, that is, the bosses (19) have right-angled trapezoid sections, inclined surfaces are arranged on the grooves close to the inner circle, that the grooves (20) have right-angled trapezoid sections, when screws fixing the left half welding rings and the right half welding rings are taken down, the half welding rings can slide along the inclined surfaces between the bosses and the grooves, and assembly and disassembly of the half welding rings in an operation hole seat are facilitated. According to the combined type match-welding ring for butt welding of the thin walled cylinders, a high quality circular weld seam can be obtained, and the match-welding ring can be disassembled after wielding.

Description

Thin cylinder joins weldering circle to welding combined
Technical field
The present invention relates to supporting tool during a kind of two thin cylinder butt welding, the weldering of joining particularly during a kind of two thin cylinder butt welding is enclosed.
Background technology
For the welding of two thin cylinder butt girth welding seams, when adopting the welding of circumferential weld welding machine special, must arrange below weld seam and join weldering circle, be beneficial to appearance of weld, can avoid because circumferential weld welding machine special can produce larger fusion penetration relative to during handwork, thus cause occurring in welding procedure burning or the defect such as superfusion.But when adopting conventional mode of joining weldering circle with material to weld, joining weldering circle after welding can fuse into one with product shell, join and weld circle and take off and substantially cannot realize.In addition, weldquality be guaranteed, certain speed of welding will be ensured, by the impact that workpiece welding line joint actual size and other welding parameter fluctuate, after weldering circle is joined in use, the groove of joining on weldering circle cannot be full of by welding liquation, and weld seam encloses bottom portion of groove and there is certain gap with joining to weld.After welding completes, join weldering circle molten in order to one with cylindrical shell, when utilizing x-ray detection butt welded seam quality to detect, weld seam center bottom reflects a superfine black line sometimes on X-ray, doubtful lack of penetration defect, causes occurring being difficult to pass judgment on to the testing result of X-ray.
Summary of the invention
The invention provides a kind of thin cylinder and join weldering circle to welding combined, solve existing two thin cylinder butt joint ring postweldings and join the technical problem of welding circle and cannot take off and girth joint X-ray check result is difficult to judgement.
The present invention solves above technical problem by the following technical programs:
A kind of thin cylinder joins weldering circle to welding combined, comprise and left frontly partly weld circle, left backly partly weld circle, bottom right half weldering circle and upper right partly weld circle, left deep-slotted chip breaker is provided with at the exterior dome surface right-hand member of left front half weldering circle and the exterior dome surface right-hand member of left back half weldering circle, in bottom right, the exterior dome surface left end of half weldering circle and the exterior dome surface left end of upper right half weldering circle are provided with right deep-slotted chip breaker, left front lower screwed hole and left front upper screwed hole is respectively arranged with at the two ends of left front half weldering circle, left back lower screwed hole and left back upper screwed hole is respectively arranged with at the two ends of left back half weldering circle, in bottom right, the two ends of half weldering circle are respectively arranged with preceding thread hole, bottom right and rear thread hole, bottom right, upper right preceding thread hole and upper right rear thread hole is respectively arranged with at the two ends of upper right half weldering circle, left back upper screwed hole and upper right rear thread hole are screwed together by screw, left back lower screwed hole and rear thread hole, bottom right are screwed together by screw, left front upper screwed hole and upper right preceding thread hole are screwed together by screw, left front lower screwed hole and preceding thread hole, bottom right are screwed together by screw, left frontly partly weld circle, left backly partly weld circle, bottom right half weldering circle and upper right half weldering circle are connected by screw rear composition torus, left deep-slotted chip breaker docks with right deep-slotted chip breaker and forms that annular welds seam is inwardly protruded abdicates annular groove.
Weld in the upper end and left back half of left front half weldering circle between the upper end enclosed and be provided with gap, weld in the lower end and left back half of left front half weldering circle between the lower end enclosed and be provided with lower gap, the rear end of bottom right half weldering circle and and upper right half weld be provided with between the rear end enclosed after gap, the front end of bottom right half weldering circle and and upper right half weld be provided with between the front end enclosed before gap, the boss that cross section is right-angled trapezium is provided with on the right flank of left front half weldering circle and on the right flank of left back half weldering circle, the left surface of bottom right half weldering circle and the left surface of upper right half weldering circle are provided with the groove that cross section is right-angled trapezium.
The present invention can make full use of the function that routine joins weldering circle, the erroneous judgement of the welding fabrication quality to girth joint that the existence owing to joining weldering circle can be avoided again to cause; Before two thin cylinder docking, the present invention is fitted into them the end of a thin cylinder, then by two thin cylinder docking, after weld seam has welded, weldering circle can be joined from the both sides dismounting of two thin cylinders easily; Join weldering circle after being seated, not only by automatic for housing oral area school circle, and can directly ensure that the docking axiality of docking two thin cylinder housing.Present invention greatly enhances the butt welding precision of two thin cylinder housings, join weldering and enclose reusable, easy and simple to handle.
Accompanying drawing explanation
Fig. 1 is that the present invention cooperatively interacts the structural representation of relation before assembling;
Fig. 2 is the present invention's structural representation after assembling;
Fig. 3 be in Fig. 2 A-A to partial sectional view;
Fig. 4 joins the fiting relation figure between weldering circle and two butt welding thin cylinders.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in detail:
A kind of thin cylinder joins weldering circle to welding combined, comprise left front half weldering circle 1, left back half weldering circle 2, bottom right half weldering circle 3 and upper right half weldering circle 4, left deep-slotted chip breaker 5 is provided with at the exterior dome surface right-hand member of left front half weldering circle 1 and the exterior dome surface right-hand member of left back half weldering circle 2, in bottom right, the exterior dome surface left end of half weldering circle 3 and the exterior dome surface left end of upper right half weldering circle 4 are provided with right deep-slotted chip breaker 6, left deep-slotted chip breaker 5 is butted into right deep-slotted chip breaker 6 and abdicates annular groove 21, left front lower screwed hole 9 and left front upper screwed hole 10 is respectively arranged with at the two ends of left front half weldering circle 1, left back lower screwed hole 8 and left back upper screwed hole 7 is respectively arranged with at the two ends of left back half weldering circle 2, in bottom right, the two ends of half weldering circle 3 are respectively arranged with preceding thread hole, bottom right 13 and rear thread hole, bottom right 14, upper right preceding thread hole 12 and upper right rear thread hole 11 is respectively arranged with at the two ends of upper right half weldering circle 4, left back upper screwed hole 7 is screwed together by screw with upper right rear thread hole 11, left back lower screwed hole 8 is screwed together by screw with rear thread hole, bottom right 14, left front upper screwed hole 10 is screwed together by screw with upper right preceding thread hole 12, left front lower screwed hole 9 is screwed together by screw with preceding thread hole, bottom right 13, left front half weldering circle 1, left back half weldering circle 2, bottom right half weldering circle 3 and upper right half weldering circle 4 are connected by screw rear composition torus, left deep-slotted chip breaker 5 docks with right deep-slotted chip breaker 6 and forms that annular welds seam is inwardly protruded abdicates annular groove 21.
Gap 16 is provided with between the upper end and left back upper end of partly welding circle 2 of left front half weldering circle 1, lower gap 15 is provided with between the lower end and left back lower end of partly welding circle 2 of left front half weldering circle 1, the rear end of bottom right half weldering circle and and upper right half weld circle 4 rear end between be provided with after gap 17, the front end of bottom right half weldering circle and and upper right half weld circle 4 front end between be provided with before gap 18, the boss 19 that cross section is right-angled trapezium is provided with on the right flank of left front half weldering circle 1 and on the right flank of left back half weldering circle 2, the left surface of bottom right half weldering circle 3 and the left surface of upper right half weldering circle 4 are provided with the groove 20 that cross section is right-angled trapezium.
Knockdown joining of the present invention welds circle, is assemblied in left thin cylinder 22 and butt weld 24 place of right thin cylinder 23, dismantles, so both ensure that the quality of weld seam, can not increase extra weight again for product at postwelding to it before weldering.This joins weldering circle for fabricated structure, has the function that routine joins weldering circle, can install, dismounting from handle hole seat after having welded before Product jointing from product body end surface after assembling, and mounting or dismounting are dexterous convenient.The stainless steel water cutting processing of four and half weldering circle employings 20 millimeters forms, after machining, be combined into a full circle, the abutment joint of left side two halves weldering circle is arranged on top and bottom, the abutment joint of right side two halves weldering circle is arranged on front-end and back-end, just four and half weldering circles can be assembled into an overall annulus by screw, weldering circle in left side half welds to enclose with half of right side and adopts boss and groove fit, at the boss place near inner circle, inclined plane is set, namely cross section is at right angles trapezoidal boss 19, at the groove near inner circle, inclined plane is set, namely cross section is at right angles trapezoidal groove 20, after the screw left and right sides being fixed two halves weldering circle takes off, due to the existence in gap between two halves weldering circle, half weldering circle can slide along the inclined plane arranged between boss and groove, facilitate half dismounting of weldering circle in handle hole seat.The present invention can utilize girth welding welding machine special to complete welding to thin-wall circular tube kind part butt girth welding seam product, obtain high-quality weld seam, can dismantle joining weldering circle at postwelding again, the detection simultaneously also facilitating seam inspection reduces the erroneous judgement of butt welded seam quality.

Claims (2)

1. a thin cylinder joins weldering circle to welding combined, comprise and left frontly partly weld circle (1), left backly partly weld circle (2), bottom right partly welds circle (3) and upper right partly welds circle (4), it is characterized in that, the exterior dome surface right-hand member partly welding circle (1) left front and the left back exterior dome surface right-hand member partly welding circle (2) are provided with left deep-slotted chip breaker (5), partly weld the exterior dome surface left end that the exterior dome surface left end of circle (3) and upper right partly weld circle (4) in bottom right and be provided with right deep-slotted chip breaker (6), left front lower screwed hole (9) and left front upper screwed hole (10) is respectively arranged with at left front two ends of partly welding circle (1), left back lower screwed hole (8) and left back upper screwed hole (7) is respectively arranged with at left back two ends of partly welding circle (2), the two ends of partly welding circle (3) in bottom right are respectively arranged with preceding thread hole, bottom right (13) and rear thread hole, bottom right (14), the two ends of partly welding circle (4) in upper right are respectively arranged with upper right preceding thread hole (12) and upper right rear thread hole (11), left back upper screwed hole (7) and upper right rear thread hole (11) are screwed together by screw, left back lower screwed hole (8) and rear thread hole, bottom right (14) are screwed together by screw, left front upper screwed hole (10) and upper right preceding thread hole (12) are screwed together by screw, left front lower screwed hole (9) and preceding thread hole, bottom right (13) are screwed together by screw, left frontly partly weld circle (1), left backly partly weld circle (2), bottom right is partly welded circle (3) and upper right and is partly welded circle (4) and be connected by screw rear composition torus, left deep-slotted chip breaker (5) docks with right deep-slotted chip breaker (6) and forms that annular welds seam is inwardly protruded abdicates annular groove.
2. a kind of thin cylinder according to claim 1 joins weldering circle to welding combined, it is characterized in that, the upper end of partly welding circle (1) left front and left back partly weld enclose (2) upper end between be provided with upper gap (16), the lower end of partly welding circle (1) left front and left back partly weld enclose (2) lower end between be provided with lower gap (15), the rear end of bottom right half weldering circle and and upper right partly weld enclose (4) rear end between be provided with rear gap (17), the front end of bottom right half weldering circle and and upper right partly weld enclose (4) front end between be provided with front gap (18), the boss (19) that cross section is right-angled trapezium is provided with on the left front right flank partly welding circle (1) He on the left back right flank partly welding circle (2), partly weld in bottom right on left surface that the left surface of circle (3) and upper right partly weld circle (4) and be provided with the groove (20) that cross section is right-angled trapezium.
CN201410835083.6A 2014-12-30 2014-12-30 Thin cylinder joins weldering circle to welding combined Active CN104526202B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105750804A (en) * 2016-05-11 2016-07-13 苏州健雄职业技术学院 Butt welding clamp for thin-wall rotary parts and working method of butt welding clamp
CN108115354A (en) * 2016-11-28 2018-06-05 中车大同电力机车有限公司 A kind of process for controlling thin-walled semicircular ring machining deformation
CN110961764A (en) * 2019-11-29 2020-04-07 江苏旭正信息科技有限公司 Equipment suitable for steel pipe welding

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5573474A (en) * 1978-11-29 1980-06-03 Mitsubishi Electric Corp Butt welding method of thin-wall tubular bodiy
CN87105592A (en) * 1986-07-30 1988-03-23 湘南机工株式会社 Assemble the rotation circle of the first-class usefulness of welding machine and on this rotation circle, assembled the first-class automatic soldering device of welding machine
DE4129855A1 (en) * 1991-09-07 1993-03-11 Wilhelm Hegler METHOD FOR WELDING TUBES CONSTRUCTED FROM THERMOPLASTIC PLASTIC
CN2590254Y (en) * 2002-12-26 2003-12-03 永济电机厂 Electric motor assembling welded clamping ring
CN2806040Y (en) * 2005-07-19 2006-08-16 中国石油天然气集团公司 Large-expansion power pipe interior fitting device
US20100147845A1 (en) * 2007-05-18 2010-06-17 Bluescope Steel Limited Fittings for water storage tank
JP2012030254A (en) * 2010-07-30 2012-02-16 Toshiba Corp Method and device for laser beam welding
CN102688814A (en) * 2012-05-31 2012-09-26 栾川县长青钨钼有限责任公司 Novel nozzle device of jet machine
CN102794143A (en) * 2012-09-05 2012-11-28 上海锅炉厂有限公司 Method for guaranteeing mounting accuracy of tray internal part support ring of pressure container
CN203700794U (en) * 2013-11-27 2014-07-09 苏州凯尔博精密机械有限公司 Unattended automatic production line for balancing ring
CN204397199U (en) * 2014-12-30 2015-06-17 山西汾西重工有限责任公司 Thin cylinder joins weldering circle to welding combined

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5573474A (en) * 1978-11-29 1980-06-03 Mitsubishi Electric Corp Butt welding method of thin-wall tubular bodiy
CN87105592A (en) * 1986-07-30 1988-03-23 湘南机工株式会社 Assemble the rotation circle of the first-class usefulness of welding machine and on this rotation circle, assembled the first-class automatic soldering device of welding machine
DE4129855A1 (en) * 1991-09-07 1993-03-11 Wilhelm Hegler METHOD FOR WELDING TUBES CONSTRUCTED FROM THERMOPLASTIC PLASTIC
CN2590254Y (en) * 2002-12-26 2003-12-03 永济电机厂 Electric motor assembling welded clamping ring
CN2806040Y (en) * 2005-07-19 2006-08-16 中国石油天然气集团公司 Large-expansion power pipe interior fitting device
US20100147845A1 (en) * 2007-05-18 2010-06-17 Bluescope Steel Limited Fittings for water storage tank
JP2012030254A (en) * 2010-07-30 2012-02-16 Toshiba Corp Method and device for laser beam welding
CN102688814A (en) * 2012-05-31 2012-09-26 栾川县长青钨钼有限责任公司 Novel nozzle device of jet machine
CN102794143A (en) * 2012-09-05 2012-11-28 上海锅炉厂有限公司 Method for guaranteeing mounting accuracy of tray internal part support ring of pressure container
CN203700794U (en) * 2013-11-27 2014-07-09 苏州凯尔博精密机械有限公司 Unattended automatic production line for balancing ring
CN204397199U (en) * 2014-12-30 2015-06-17 山西汾西重工有限责任公司 Thin cylinder joins weldering circle to welding combined

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105750804A (en) * 2016-05-11 2016-07-13 苏州健雄职业技术学院 Butt welding clamp for thin-wall rotary parts and working method of butt welding clamp
CN108115354A (en) * 2016-11-28 2018-06-05 中车大同电力机车有限公司 A kind of process for controlling thin-walled semicircular ring machining deformation
CN108115354B (en) * 2016-11-28 2019-08-06 中车大同电力机车有限公司 A kind of process controlling thin-walled semicircular ring machining deformation
CN110961764A (en) * 2019-11-29 2020-04-07 江苏旭正信息科技有限公司 Equipment suitable for steel pipe welding

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