CN104511445A - Steel ball drying and cleaning device - Google Patents

Steel ball drying and cleaning device Download PDF

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Publication number
CN104511445A
CN104511445A CN201410847662.2A CN201410847662A CN104511445A CN 104511445 A CN104511445 A CN 104511445A CN 201410847662 A CN201410847662 A CN 201410847662A CN 104511445 A CN104511445 A CN 104511445A
Authority
CN
China
Prior art keywords
steel ball
inner core
pipe
cleaning
urceolus
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410847662.2A
Other languages
Chinese (zh)
Other versions
CN104511445B (en
Inventor
谢伍富
王志兴
叶伟平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHEJIANG XINGCHANG BEARING Co Ltd
Original Assignee
ZHEJIANG XINGCHANG BEARING Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ZHEJIANG XINGCHANG BEARING Co Ltd filed Critical ZHEJIANG XINGCHANG BEARING Co Ltd
Priority to CN201410847662.2A priority Critical patent/CN104511445B/en
Publication of CN104511445A publication Critical patent/CN104511445A/en
Application granted granted Critical
Publication of CN104511445B publication Critical patent/CN104511445B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B5/00Drying solid materials or objects by processes not involving the application of heat
    • F26B5/08Drying solid materials or objects by processes not involving the application of heat by centrifugal treatment

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Molecular Biology (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention relates to a steel ball drying and cleaning device which comprises an outer cylinder and an inner cylinder, a turnover mechanism, a drying mechanism, a water circulation system and a controller. The outer cylinder and the inner cylinder are obliquely arranged, the inner cylinder is driven by a motor, the turnover mechanism is connected with the outer cylinder and a base, the outer cylinder and the inner cylinder simultaneously and obliquely turn over through an air cylinder of the turnover mechanism, the drying mechanism comprises a hot air pipe inserted into the inner cylinder, the hot air pipe is connected with an air heater, the water circulation system comprises a drainage pipe, at least one shower pipe and a cleaning fluid tank, one end of each shower pipe is communicated with the cleaning fluid tank through a pump, the other end of the shower pipe is fixed on the outer wall of the outer cylinder and inserted into the inner cylinder, the drainage pipe is connected at the bottom of the outer cylinder and communicated with at least one water return pipe through a fluid reverser, and the controller is connected with the cleaning motor, the air heater, the pumps, the air cylinder and the fluid reverser and controls the cleaning motor, the air heater, the pumps, the air cylinder and the fluid reverser. The steel ball drying and cleaning device is safe, reliable, simple to operate, convenient to feed and discharge and high in production efficiency, the mixing occurring rate of steel balls can be greatly decreased, less water for cleaning is used, and the production cost of enterprises is reduced.

Description

Steel ball dries cleaning equipment
Technical field
The present invention relates to a kind of steel ball cleaning, drying equipment technical field, be specially a kind of steel ball and dry
Cleaning equipment.
Background technology
In bearing, steel ball is absolutely necessary parts, in the manufacture process of steel ball, needs to carry out cleaning, drying process to steel ball, to ensure the heat treated effect of follow-up steel ball.First, the steel ball of prior art dries cleaning equipment, oven dry and cleaning are provided separately, many employings tinuous production or artificial operation break-down dry the mode of cleaning, the mode of tinuous production is applicable to the identical large batch of oven dry cleaning of steel ball size, but when small lot and steel ball size constantly change, this kind of equipment very easily causes the mixed of steel ball, and artificial operation break-down cleaning, drying, then production efficiency is lower, labor strength is larger, also easily operate miss, steel ball is caused to use with, secondly, in steel ball cleaning process, prior art is often through artificial loading, whole process labor strength is larger and dangerous, finally, in the steel ball cleaning process of prior art, to expend the water yield huge every day, and cleaning cost is higher.
Summary of the invention
In order to overcome above deficiency, the invention provides a kind of steel ball and drying cleaning equipment, oven dry, cleaning, water circulation system, cutting agency, discharging are combined together.
The technical solution used in the present invention is, a kind of steel ball dries cleaning equipment, and it comprises:
Cylinder mechanism, comprise be obliquely installed and with the urceolus of support pivot joint, be coaxially provided with rotatable cleaning inner core in urceolus, inner core is driven by transmission mechanism by cleaning motor.
Switching mechanism, connects urceolus and support, realizes urceolus and inner core inclination flip simultaneously by the cylinder of switching mechanism.
Drying mechanism, comprises the warm-air pipe inserted in inner core, and warm-air pipe connects air-heater.
Water circulation system, comprise drainpipe and at least one shower and cleaning liquid pool, shower one end by pump with clean liquid pool and be communicated with, the other end to be fixed on outer drum outer wall and to insert in inner core; Drainpipe is connected to the bottom of urceolus, and is communicated with at least one return pipe by fluid commutator.A corresponding cleaning liquid pool of return pipe
Controller, connects and controls to clean motor, air-heater, pump, cylinder, fluid commutator.
Further, described switching mechanism comprises the expansion link with described cylinders, and expansion link is connected with described urceolus by turnover bracket, and described turnover bracket and support are coupling.
Further, described transmission mechanism is driving-belt or gear or chain.
Further, described inner core is provided with the through hole that multiple aperture is less than steel ball.
Further, the mouth of pipe in described shower insertion inner core is also provided with spray head.
Further, also rolling bearing is provided with between described inner core and urceolus.
Further, the front, side of inner core is also provided with cutting agency, and cutting agency comprises the blanking groove inserted in inner core, the portable frame be connected with blanking groove, the top of frame is provided with the installation table top with blanking groove smooth connection, and install table top and be provided with charging basket, the sidewall of charging basket is also provided with gate.
Further, be also provided with electric water level gauge in cleaning liquid pool, water-level gauge is connected with controller.
Further, outer drum outer wall is also fixed with the supplementary water pipe be connected with exterior clean grid, and the water side supplementing water pipe is inserted in inner core.
Further, supplement on water pipe and also establish by the electric-controlled switch valve be connected with controller.
Compared with prior art, a kind of steel ball provided by the present invention dries cleaning equipment, safe and reliable, simple to operate, and conveniently, production efficiency is high, and can greatly reduce steel ball and use incidence with, water for cleaning amount is few for blanking and discharging, reduces enterprise's production cost.
Accompanying drawing explanation
Fig. 1 is schematic perspective view of the present invention.
Detailed description of the invention
Set forth a lot of detail in the following description so that fully understand the present invention.But the present invention can be much different from alternate manner described here to implement, those skilled in the art can when without prejudice to doing similar popularization when intension of the present invention, therefore the present invention is by the restriction of following public specific embodiment.
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described further.
embodiment 1
In the present embodiment, by reference to the accompanying drawings, structure of the present invention is described in detail.
Refer to accompanying drawing, steel ball provided by the invention dries cleaning equipment, and it comprises:
Cylinder mechanism, comprise be obliquely installed and with the urceolus 2 of support 1 pivot joint, be coaxially provided with rotatable cleaning inner core 3 in urceolus 2, inner core 3 is driven by transmission mechanism by cleaning motor 4.
Switching mechanism, connects urceolus 2 and support 1, realizes urceolus 2 and inner core 3 inclination flip simultaneously by the cylinder 5 of switching mechanism.
Drying mechanism, comprise the warm-air pipe 6 inserted in inner core 3, warm-air pipe 6 connects air-heater 7.
Water circulation system, comprises drainpipe 9 and at least one shower 8 and a cleaning liquid pool 10, shower 8 one end by pump with clean liquid pool 10 and be communicated with, the other end to be fixed on urceolus 2 outer wall and to insert in inner core 3; Drainpipe 9 is connected to the bottom of urceolus 2, and is communicated with at least one return pipe 12 by fluid commutator 11.
Controller, connects and controls to clean motor 4, air-heater 7, pump, cylinder 5, fluid commutator 11.
As the preferred embodiment in the present invention, described switching mechanism comprises the expansion link 501 be connected with described cylinder 5, and expansion link 501 is connected with described urceolus 2 by turnover bracket 502, and described turnover bracket 502 is coupling with support.The present invention preferably adopts this structure, because switching mechanism belongs to ordinary skill of the prior art, other therefore also can be adopted can to realize the common existing switching mechanism of this function.
As the preferred embodiment in the present invention, described transmission mechanism is driving-belt or gear or chain.
As the preferred embodiment in the present invention, described inner core 3 is provided with the through hole that multiple aperture is less than steel ball.For cleaning, oven dry, prevent steel ball from dropping in urceolus 2 simultaneously.
As the preferred embodiment in the present invention, described shower 8 inserts on the mouth of pipe in inner core 3 and is also provided with spray head.Adopt spray head, can make to spray more even, also can adopt the mode of inapplicable spray head.
As the preferred embodiment in the present invention, between described inner core 2 and urceolus 3, be also provided with rolling bearing.Except bearing, the middle part of inner core is also provided with the scroll wheel be connected with outer tube inner wall, and scroll wheel is fixed on outer tube inner wall.
As the preferred embodiment in the present invention, the front, side of inner core 3 is also provided with cutting agency, cutting agency comprises the blanking groove 13 inserted in inner core, the portable frame 16 be connected with blanking groove, the top of frame 16 is provided with the installation table top with blanking groove 13 smooth connection, install table top and be provided with charging basket 15, the sidewall of charging basket 15 is also provided with gate 14.
As the preferred embodiment in the present invention, be also provided with electric water level gauge in cleaning liquid pool 10, water-level gauge is connected with controller.
As the preferred embodiment in the present invention, urceolus 2 outer wall is also fixed with the supplementary water pipe (routine techniques, with water circulation system independence, does not draw in figure) be connected with exterior clean grid, and the water side supplementing water pipe is inserted in inner core 3.Supplement on water pipe and also establish by the electric-controlled switch valve be connected with controller.
Specific works process is as follows,
Blanking process, portable frame 16 is pushed to precalculated position, inner core 3 front together with charging basket 15, and that opens the sidewall of charging basket 15 has gate 14, and steel ball starts to fall into inner core 3 according to certain speed, and whole speed is controlled by the aperture of gate 14.
Preliminary cleaning process, inner core 3 poured into by steel ball, and controller controls cleaning motor 4 and drives inner core 3 by transmission mechanism, opens the pump that shower 8 is arranged simultaneously, starts to spray cleaning fluid and clean, and after having cleaned, controls drainpipe 9 carry out draining by controller.
Water dumping process, after having cleaned, shower 8 stops spray cleaning fluid, in inner core 3 rotation process, moisture to be thrown in urceolus 2 and to be discharged by drainpipe 9, drainpipe 9 controls drainpipe 9 by fluid commutator 11 and establishes one to clean liquid pool to different return pipe 12(is often more, then establish the return pipe that is corresponding with it more) middle draining, current are returned cleaning liquid pool 10 by return pipe 12.
A small amount of clean water cleaning process, controller control the supplementary water pipe that is connected with exterior clean grid is also established by with electric-controlled switch valve, control to supplement water pipe to through preliminary cleaning, and the steel ball that have passed through water dumping sprays a small amount of clean water clean.
Repeat water dumping process, after clean water clean, shower 8 stops spraying cleaning fluid, to be thrown to by moisture in urceolus 2 and to be discharged by drainpipe 9 in inner core 3 rotation process.
Drying course, after water dumping completes, controller control air-heater 7 inputs hot blast by warm-air pipe 6 and carries out last drying course.
Toppling process, after having dried, the expansion link 501 that controller control cylinder 5 is connected stretches out, and described urceolus 2 to be rotated by turnover bracket 502 and nozzle is tilted down by expansion link 501, and the steel ball in inner core 3 falls and drops in charging ladle.
Although the present invention with preferred embodiment openly as above; but it is not for limiting the present invention; any those skilled in the art without departing from the spirit and scope of the present invention; can make possible variation and amendment, the scope that therefore protection scope of the present invention should define with the claims in the present invention is as the criterion.

Claims (10)

1. steel ball dries cleaning equipment, and it is characterized in that, described equipment comprises:
Cylinder mechanism, comprise be obliquely installed and with the urceolus of support pivot joint, be coaxially provided with rotatable cleaning inner core in urceolus, inner core is driven by transmission mechanism by cleaning motor;
Switching mechanism, connects urceolus and support, realizes urceolus and inner core inclination flip simultaneously by the cylinder of switching mechanism;
Drying mechanism, comprises the warm-air pipe inserted in inner core, and warm-air pipe connects air-heater;
Water circulation system, comprise drainpipe and at least one shower and cleaning liquid pool, shower one end by pump with clean liquid pool and be communicated with, the other end to be fixed on outer drum outer wall and to insert in inner core; Drainpipe is connected to the bottom of urceolus, and is communicated with at least one return pipe by fluid commutator;
Controller, connects and controls to clean motor, air-heater, pump, cylinder, fluid commutator.
2. steel ball according to claim 1 dries cleaning equipment, and it is characterized in that, described switching mechanism comprises the expansion link with described cylinders, and expansion link is connected with described urceolus by turnover bracket, and described turnover bracket and support are coupling.
3. steel ball according to claim 1 dries cleaning equipment, it is characterized in that, described transmission mechanism is driving-belt or gear or chain.
4. steel ball according to claim 1 dries cleaning equipment, and it is characterized in that, described inner core is provided with the through hole that multiple aperture is less than steel ball.
5. steel ball according to claim 1 dries cleaning equipment, it is characterized in that, described shower inserts on the mouth of pipe in inner core and is also provided with spray head.
6. steel ball according to claim 1 dries cleaning equipment, it is characterized in that, is also provided with rolling bearing between described inner core and urceolus.
7. steel ball according to claim 1 dries cleaning equipment, it is characterized in that, the front, side of described inner core is also provided with cutting agency, described cutting agency comprises the blanking groove inserted in inner core, the portable frame be connected with blanking groove, the top of described frame is provided with the installation table top with described blanking groove smooth connection, and described installation table top is provided with charging basket, and the sidewall of described charging basket is also provided with gate.
8. steel ball according to claim 1 dries cleaning equipment, and it is characterized in that, be also provided with electric water level gauge in described cleaning liquid pool, described water-level gauge is connected with described controller.
9. steel ball according to claim 1 dries cleaning equipment, and it is characterized in that, described outer drum outer wall is also fixed with the supplementary water pipe be connected with exterior clean grid, and the water side of described supplementary water pipe is inserted in inner core.
10. steel ball according to claim 9 dries cleaning equipment, it is characterized in that, described supplementary water pipe is also established by the electric-controlled switch valve be connected with controller.
CN201410847662.2A 2014-12-29 2014-12-29 Steel ball dries cleaning equipment Active CN104511445B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410847662.2A CN104511445B (en) 2014-12-29 2014-12-29 Steel ball dries cleaning equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410847662.2A CN104511445B (en) 2014-12-29 2014-12-29 Steel ball dries cleaning equipment

Publications (2)

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CN104511445A true CN104511445A (en) 2015-04-15
CN104511445B CN104511445B (en) 2016-07-06

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105841438A (en) * 2016-03-30 2016-08-10 成都中牧生物药业有限公司 Regent bottle drying system capable of reducing clamping abrasion
CN107116046A (en) * 2017-06-05 2017-09-01 峨眉山市驰骋机械制造有限公司 Finished product steel ball cleaning machine
CN107321677A (en) * 2017-07-28 2017-11-07 奉化市金鹰钢球有限公司 A kind of symmetrical balance type steel ball finished product cleaning machine
CN107931292A (en) * 2017-11-08 2018-04-20 湖州永恒钢球有限公司 A kind of steel ball cleaning classification drying device
CN108393285A (en) * 2018-03-06 2018-08-14 中铁局集团有限公司 A kind of block pulp folder cleaning machine
CN112923686A (en) * 2021-01-28 2021-06-08 陕西科技大学 Drying mechanical device and method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002028602A (en) * 2000-07-19 2002-01-29 Toshiba Plant Kensetsu Co Ltd Device and method for cleaning cooling water system
CN101306422A (en) * 2007-05-16 2008-11-19 江苏力星钢球有限公司 Steel ball cleaning drying device
CN103028565A (en) * 2012-12-10 2013-04-10 环驰云和钢球有限公司 Steel ball cleaning and drying equipment
CN203695502U (en) * 2014-02-04 2014-07-09 芜湖市宇恒特种钢球有限公司 Steel ball cleaning and drying device
CN204503640U (en) * 2014-12-29 2015-07-29 浙江兴昌轴承有限公司 Steel ball dries cleaning equipment

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002028602A (en) * 2000-07-19 2002-01-29 Toshiba Plant Kensetsu Co Ltd Device and method for cleaning cooling water system
CN101306422A (en) * 2007-05-16 2008-11-19 江苏力星钢球有限公司 Steel ball cleaning drying device
CN103028565A (en) * 2012-12-10 2013-04-10 环驰云和钢球有限公司 Steel ball cleaning and drying equipment
CN203695502U (en) * 2014-02-04 2014-07-09 芜湖市宇恒特种钢球有限公司 Steel ball cleaning and drying device
CN204503640U (en) * 2014-12-29 2015-07-29 浙江兴昌轴承有限公司 Steel ball dries cleaning equipment

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105841438A (en) * 2016-03-30 2016-08-10 成都中牧生物药业有限公司 Regent bottle drying system capable of reducing clamping abrasion
CN107116046A (en) * 2017-06-05 2017-09-01 峨眉山市驰骋机械制造有限公司 Finished product steel ball cleaning machine
CN107321677A (en) * 2017-07-28 2017-11-07 奉化市金鹰钢球有限公司 A kind of symmetrical balance type steel ball finished product cleaning machine
CN107931292A (en) * 2017-11-08 2018-04-20 湖州永恒钢球有限公司 A kind of steel ball cleaning classification drying device
CN107931292B (en) * 2017-11-08 2019-09-24 王艳 A kind of steel ball cleaning classification drying device
CN108393285A (en) * 2018-03-06 2018-08-14 中铁局集团有限公司 A kind of block pulp folder cleaning machine
CN112923686A (en) * 2021-01-28 2021-06-08 陕西科技大学 Drying mechanical device and method
CN112923686B (en) * 2021-01-28 2023-10-03 陕西科技大学 Drying mechanical device and method

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C10 Entry into substantive examination
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Denomination of invention: Steel ball drying and cleaning equipment

Effective date of registration: 20210914

Granted publication date: 20160706

Pledgee: Industrial Commercial Bank of China Ltd. Yunhe branch

Pledgor: ZHEJIANG XINGCHANG BEARING Co.,Ltd.

Registration number: Y2021330001562