CN104509928A - Microwave heating and pasteurization device of egg liquid - Google Patents
Microwave heating and pasteurization device of egg liquid Download PDFInfo
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- CN104509928A CN104509928A CN201410855997.9A CN201410855997A CN104509928A CN 104509928 A CN104509928 A CN 104509928A CN 201410855997 A CN201410855997 A CN 201410855997A CN 104509928 A CN104509928 A CN 104509928A
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Abstract
The invention provides a microwave heating and pasteurization device of egg liquid, which mainly comprises a preheating piece, a microwave heating piece, a constant-temperature sterilization piece and a cooling piece, wherein the preheating piece preheats the unsterilized egg liquid via the sterilized egg liquid, the microwave heating piece heats a center line egg liquid pipeline via an annular microwave heater to allow the egg liquid to rapidly reach temperature required by pasteurization of the egg liquid, the constant-temperature sterilization piece sterilizes an internal egg liquid pipeline via a 64 DEG C hot water pipeline, and the cooling piece cools the egg liquid via ice water or cold water. The device can heat the egg liquid rapidly and uniformly, avoids the disadvantages of slow and nonuniform heating of the traditional manner, can sterilize the egg liquid efficiently and comprehensively, has a safe heating manner, and does not result in accidents. The heated and sterilized egg liquid is used by the preheating piece to preheat the unsterilized egg liquid, and energy waste is avoided.
Description
Technical field
The present invention relates to microwave sterilization field, particularly refer to a kind of egg liquid heating using microwave pasteurizing device.
Background technology
Now general egg liquid pasteurizing device, substantially all adopts between egg liquid and hot water and carries out heat conducting mode to carry out sterilization.Egg liquid is carried out to the hot water of pasteurize, need to be heated to 135 DEG C under 3 atmospheric pressure, just can reach effective bactericidal effect.And heating effect is uneven, be difficult to the object reaching complete pasteurization.Heat complete hot water to need again to reheat and just can reuse.The use of a large amount of hot water, both wasted resource, easily caused accident again.
Summary of the invention
For above-mentioned the deficiencies in the prior art, object of the present invention will provide a kind of exactly and save energy consumption, improve the egg liquid heating using microwave pasteurizing device of germicidal efficiency, this application of installation carries out efficiently easy pasteurize in microwave heating to egg liquid, homogeneous heating, production efficiency is high, and the rate of heat addition is fast, saves the energy.
For achieving the above object, egg liquid heating using microwave pasteurizing device provided by the invention, is characterized in that: comprise pre-warmware, heating using microwave part, constant temperature sanitizer and cooling piece;
The two ends of described pre-warmware are connected respectively by flanged pipe one end with cooling piece and heating using microwave part, the other end of described heating using microwave part is connected by flanged pipe one end with constant temperature sanitizer, and the other end of described constant temperature sanitizer is connected with pre-warmware by flanged pipe;
Described pre-warmware comprises non-sterilization egg liquid inflow pipe, the first economizer bank, the second economizer bank, the 3rd economizer bank, the first pre-warmware bridge piece, the second pre-warmware bridge piece, preheating complete egg liquid effuser, sterilization complete egg liquid inflow pipe, the first sterilization complete egg liquid effuser, the first non-sterilization egg liquid pipeline, the first sterilization complete egg liquid pipeline, the second non-sterilization egg liquid pipeline, the second sterilization complete egg liquid pipeline, the 3rd non-sterilization egg liquid pipeline, the 3rd sterilization complete egg liquid pipeline;
Described non-sterilization egg liquid inflow pipe is connected with the first economizer bank, first economizer bank end opening is connected with the second economizer bank is suitable for reading, second economizer bank end opening is connected with the 3rd economizer bank is suitable for reading, the left mouth of first economizer bank is connected by the first pre-warmware bridge piece with the left mouth of the second economizer bank, the right mouth of second economizer bank is connected by the second pre-warmware bridge piece with the right mouth of the 3rd economizer bank, preheating complete egg liquid effuser is connected with the left mouth of the 3rd economizer bank, sterilization complete egg liquid inflow pipe is connected with the 3rd economizer bank end opening, first sterilization complete egg liquid effuser is connected with the first economizer bank is suitable for reading,
Described first non-sterilization egg liquid pipeline, the first sterilization complete egg liquid pipeline coaxial welding are between the left mouth of the first economizer bank and the right mouth of the first economizer bank; First non-sterilization egg liquid pipe arrangement is at internal layer, and the first sterilization complete egg liquid pipe arrangement is at skin; Described second non-sterilization egg liquid pipeline, the second sterilization complete egg liquid pipeline coaxial welding are between the left mouth of the second economizer bank and the right mouth of the second economizer bank, and the second non-sterilization egg liquid pipe arrangement is at internal layer, and the second sterilization complete egg liquid pipe arrangement is at skin; Described 3rd non-sterilization egg liquid pipeline, the 3rd sterilization complete egg liquid pipeline coaxial welding are between the left mouth of the 3rd economizer bank and the right mouth of the 3rd economizer bank, and the 3rd non-sterilization egg liquid pipe arrangement is at internal layer, and the 3rd sterilization complete egg liquid pipe arrangement is at skin;
Described heating using microwave part comprises anti-leak baffle plate, is enclosed the box body 0 of structure by anti-leak baffle plate, penetrates the egg liquid inflow pipe to be heated in box body 0 and the complete egg liquid effuser of heating, waveguide, heating using microwave pipe, microwave penetration plate and anti-microwave leakage groove;
The end of described egg liquid inflow pipe to be heated is connect by the microwave penetration sleeve-board in box body 0 with the head end of the complete egg liquid effuser of heating; Described heating using microwave pipe connects into annular in one week around microwave penetration plate in box body 0; One end of described waveguide is inserted in box body 0 and is connected with heating using microwave pipe; Be equipped with anti-microwave leakage groove at the end of described egg liquid inflow pipe to be heated with the head end of the complete egg liquid effuser of heating, in anti-microwave leakage groove, be filled with resin;
Described constant temperature sanitizer comprises the first constant temperature sterilization tube, the second constant temperature sterilization tube, the 3rd constant temperature sterilization tube, the first constant temperature sanitizer bridge piece, the second constant temperature sanitizer bridge piece, warm water inflow pipe, warm water effuser, the second sterilization complete egg liquid effuser, the first warm water pipe, the first constant temperature sterilization egg liquid pipeline, the second warm water pipe, the second constant temperature sterilization egg liquid pipeline, the 3rd warm water pipe, the 3rd constant temperature sterilization egg liquid pipeline;
Described first constant temperature sterilization egg liquid pipeline, the first warm water pipe coaxial welding are between the right mouth of the first constant temperature sterilization tube and the left mouth of the first constant temperature sterilization tube, and the first constant temperature sterilization tube is arranged in internal layer, and the first warm water pipe is arranged in skin; Described second constant temperature sterilization tube, the second warm water pipe coaxial welding are between the right mouth of the second constant temperature sterilization tube and the left mouth of the second constant temperature sterilization tube, and the second constant temperature sterilization tube is arranged in internal layer, and the second warm water pipe is arranged in skin; Described 3rd constant temperature sterilization tube, the 3rd warm water pipe coaxial welding are between the right mouth of the 3rd constant temperature sterilization tube and the left mouth of the 3rd constant temperature sterilization tube, and the 3rd constant temperature sterilization tube is arranged in internal layer, and the 3rd warm water pipe is arranged in skin;
Described heating complete egg liquid effuser is connected with the right mouth of the first constant temperature sterilization tube, the left mouth of first constant temperature sterilization tube is connected by the first constant temperature sanitizer bridge piece with the left mouth of the second constant temperature sterilization tube, the right mouth of second constant temperature sterilization tube is connected by the second constant temperature sanitizer bridge piece with the right mouth of the 3rd constant temperature sterilization tube, 3rd constant temperature sterilization tube is connected with the second sterilization complete egg liquid effuser, first constant temperature sterilization tube end opening is connected with the second constant temperature sterilization tube is suitable for reading, second constant temperature sterilization tube end opening is connected with the 3rd constant temperature sterilization tube, warm water inflow pipe is connected with the 3rd constant temperature sterilization tube end opening, warm water effuser is connected with the first constant temperature sterilization tube is suitable for reading,
Described cooling piece comprises cooling piece egg liquid inflow pipe, the first cooling tube, the second cooling tube, the 3rd cooling tube, the first cooling piece bridge piece, the second cooling piece bridge piece, cools complete egg liquid effuser, cold water inflow pipe, cold water effuser, the first cooling egg liquid pipeline, the first cold water pipes, the second cooling egg liquid pipeline, the second cold water pipes, the 3rd cooling egg liquid pipeline, the 3rd cold water pipes;
Described first cooling egg liquid pipeline, the first cold water pipes coaxial welding are between the right mouth of the first cooling tube and the left mouth of the first cooling tube, and the first cooling egg liquid pipe arrangement is at internal layer, and the first cold water pipes is arranged in skin; Described second cooling egg liquid pipeline, the second cold water pipes coaxial welding are between the right mouth of the second cooling tube and the left mouth of the second cooling tube, and the second cooling egg liquid pipe arrangement is at internal layer, and the second cold water pipes is arranged in skin; Described 3rd cooling egg liquid pipeline, the 3rd cold water pipes coaxial welding are between the right mouth of the 3rd cooling tube and the left mouth of the 3rd cooling tube, and the 3rd cooling egg liquid pipe arrangement is at internal layer, and the 3rd cold water pipes is arranged in skin;
Described cooling piece egg liquid inflow pipe is connected with the right mouth of the first cooling tube, the left mouth of first cooling tube is connected by the first cooling piece bridge piece with the left mouth of the second cooling tube, the right mouth of second cooling tube is connected by the second cooling piece bridge piece with the right mouth of the 3rd cooling tube, first cooling tube end opening is connected with the second cooling tube is suitable for reading, second cooling tube end opening is connected with the 3rd cooling tube is suitable for reading, the left mouth of 3rd cooling tube is connected with the complete egg liquid effuser of cooling, 3rd cooling tube end opening is connected with cold water inflow pipe, and the first cooling tube is suitable for reading to be connected with cold water effuser.
Preferably, the first preheating polyethylene layer, the second preheating polyethylene layer and the 3rd preheating polyethylene layer is also comprised; Described first preheating polyethylene layer adopts hot melt to be coaxial docking between the left mouth of the first economizer bank and the right mouth of the first economizer bank; Described first preheating polyethylene layer is arranged in the skin of the first sterilization complete egg liquid pipeline; Described second preheating polyethylene layer adopts hot melt to be coaxial docking between the left mouth of the second economizer bank and the right mouth of the second economizer bank, and the second preheating polyethylene layer is arranged in the skin of the second sterilization complete egg liquid pipeline; Described 3rd preheating polyethylene layer adopts hot melt to be coaxial docking between the left mouth of the 3rd economizer bank and the right mouth of the 3rd economizer bank, and the 3rd preheating polyethylene layer is arranged in the skin of the 3rd sterilization complete egg liquid pipeline.
Further, the first constant temperature sterilization polyethylene layer, the second constant temperature sterilization polyethylene layer and the 3rd constant temperature sterilization polyethylene layer is also comprised; Described first constant temperature sterilization polyethylene layer adopts hot melt to be coaxial docking between the right mouth of the first constant temperature sterilization tube and the left mouth of the first constant temperature sterilization tube, and the first constant temperature sterilization polyethylene layer is arranged in the skin of the first warm water pipe; Described second constant temperature sterilization polyethylene layer adopts hot melt to be coaxial docking between the right mouth of the second constant temperature sterilization tube and the left mouth of the second constant temperature sterilization tube, and the second constant temperature sterilization polyethylene layer is arranged in the skin of the second warm water pipe; Described 3rd constant temperature sterilization polyethylene layer adopts hot melt to be coaxial docking between the right mouth of the 3rd constant temperature sterilization tube and the left mouth of the 3rd constant temperature sterilization tube, and the 3rd constant temperature sterilization polyethylene layer is arranged in the skin of the 3rd warm water pipe.
Further, the first cooling polyethylene layer, the second cooling polyethylene layer and the 3rd cooling polyethylene layer is also comprised; Described first cooling polyethylene layer adopts hot melt to be coaxial docking between the right mouth of the first cooling tube and the left mouth of the first cooling tube, and the first cooling polyethylene layer is arranged in the skin of the first cold water pipes; Described second cooling polyethylene layer adopts hot melt to be coaxial docking between the right mouth of the second cooling tube and the left mouth of the second cooling tube, and the second cooling polyethylene layer is arranged in the skin of the second cold water pipes; Described 3rd cooling polyethylene layer adopts hot melt to be coaxial docking between the right mouth of the first cooling tube and the left mouth of the 3rd cooling tube, and the 3rd cooling polyethylene layer is arranged in the skin of the 3rd cold water pipes.
Further, described pre-warmware and heating using microwave part are in being axially mutually arranged vertically; Described 3rd economizer bank and egg liquid inflow pipe to be heated are arranged in same level; Described egg liquid inflow pipe to be heated and the first constant temperature sterilization tube are that concentric is arranged.
The invention has the advantages that: device of the present invention can heat egg liquid rapidly, uniformly, avoid the shortcoming that traditional approach heating is slow, uneven, efficiently, comprehensively can carry out sterilization to egg liquid, mode of heating safety, can not accident be caused.The complete egg liquid of pasteurization is used for carrying out preheating to unsterilized egg liquid at pre-warmware, avoids the waste of the energy.
Accompanying drawing explanation
Fig. 1 is overall forward sight structural representation of the present invention.
Fig. 2 is overall backsight structural representation of the present invention.
Fig. 3 is the structural representation of the pre-warmware of the present invention.
Fig. 4 is the structural representation of heating using microwave part of the present invention.
Fig. 5 is the structural representation of constant temperature sanitizer of the present invention.
Fig. 6 is the structural representation of cooling piece of the present invention.
In figure: 1, pre-warmware, 11, non-sterilization egg liquid inflow pipe, 121, first economizer bank, 122, second economizer bank, 123, 3rd economizer bank, 131, first pre-warmware bridge piece, 132, second pre-warmware bridge piece, 14, preheating complete egg liquid effuser, 15, sterilization complete egg liquid inflow pipe, 16, sterilization complete egg liquid effuser, 171, first preheating polyethylene layer, 181, first non-sterilization egg liquid pipeline, 191, first sterilization complete egg liquid pipeline, 172, second preheating polyethylene layer, 182, second non-sterilization egg liquid pipeline, 192, second sterilization complete egg liquid pipeline, 173, 3rd preheating polyethylene layer, 183, 3rd non-sterilization egg liquid pipeline, 193, 3rd sterilization complete egg liquid pipeline,
2, heating using microwave part, 21, egg liquid inflow pipe to be heated, 22, heat complete egg liquid effuser, 23, waveguide, 24, anti-leak baffle plate, 25, heating using microwave pipe, 26, microwave penetration plate, 27, anti-microwave leakage groove;
3, constant temperature sanitizer, 311, first constant temperature sterilization tube, 312, second constant temperature sterilization tube, 313, 3rd constant temperature sterilization tube, 321, first constant temperature sanitizer bridge piece, 322, second constant temperature sanitizer bridge piece, 33, warm water inflow pipe, 34, warm water effuser, 35, sterilization complete egg liquid effuser, 361, first constant temperature polyethylene layer, 371, first warm water pipe, 381, first constant temperature sterilization egg liquid pipeline, 362, second constant temperature polyethylene layer, 372, second warm water pipe, 382, second constant temperature sterilization egg liquid pipeline, 363, 3rd constant temperature polyethylene layer, 373, 3rd warm water pipe, 383, 3rd constant temperature sterilization egg liquid pipeline,
4, cooling piece, 41, sterilization complete egg liquid inflow pipe, 421, first cooling tube, 422, second cooling tube, 423, 3rd cooling tube, 431, first cooling piece bridge piece, 432, second cooling piece bridge piece, 44, cool complete egg liquid effuser, 45, cold water inflow pipe, 46, cold water effuser, 471, first cooling polyethylene layer, 481, first cooling egg liquid pipeline, 491, first cold water pipes, 472, second cooling polyethylene layer, 482, second cooling egg liquid pipeline, 492, second cold water pipes, 473, 3rd cooling polyethylene layer, 483, 3rd cooling egg liquid pipeline, 493, 3rd cold water pipes.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
Egg liquid heating using microwave pasteurizing device shown in figure comprises pre-warmware 1, heating using microwave part 2, constant temperature sanitizer 3, cooling piece 4, it is characterized in that:
Pre-warmware 1 is connected with heating using microwave part 2 by flanged pipe, and heating using microwave part 2 is connected with constant temperature sanitizer 3 by flanged pipe, and constant temperature sanitizer 3 is connected with pre-warmware 1 by flanged pipe, and pre-warmware 1 is connected with cooling piece 4 by flanged pipe.
Pre-warmware 1 comprises non-sterilization egg liquid inflow pipe 11, first economizer bank 121, second economizer bank 122, 3rd economizer bank 123, first pre-warmware bridge piece 131, second pre-warmware bridge piece 132, preheating complete egg liquid effuser 14, sterilization complete egg liquid inflow pipe 15, first sterilization complete egg liquid effuser 16, first preheating polyethylene layer 171, first non-sterilization egg liquid pipeline 181, first sterilization complete egg liquid pipeline 191, second preheating polyethylene layer 172, second non-sterilization egg liquid pipeline 182, second sterilization complete egg liquid pipeline 192,173, 3rd preheating polyethylene layer 173, 3rd non-sterilization egg liquid pipeline 183, 3rd sterilization complete egg liquid pipeline 193, non-sterilization egg liquid inflow pipe 11 is connected by bolt with the first economizer bank 121, and the first economizer bank 121 end opening 121D is connected by bolt with between the second economizer bank 122 122U suitable for reading, second economizer bank 122 end opening 122D is connected by bolt mutually with between the 3rd economizer bank 123 123U suitable for reading, bolt connection is carried out by the first pre-warmware bridge piece 131 between first economizer bank 121 left mouthfuls 121L and the second economizer bank 122 left mouthfuls of 122L, bolt connection is carried out by the second pre-warmware bridge piece 132 between second economizer bank 122 right mouthfuls 122R and the 3rd economizer bank 123 right mouthfuls of 123R, be connected by bolt between preheating complete egg liquid effuser 14 and the 3rd economizer bank 123 left mouthfuls of 123L, be connected by bolt between sterilization complete egg liquid inflow pipe 15 with the 3rd economizer bank 123 end opening 123D, the first sterilization complete egg liquid effuser 16 is connected by bolt with between the first economizer bank 121 121U suitable for reading.Unprocessed egg liquid never sterilization egg liquid inflow pipe 11 flows into the first economizer bank 121 internal pipeline 18, the second economizer bank 122 is flowed into through the first pre-warmware bridge piece 131, the 3rd economizer bank 123 is flowed into through the second pre-warmware bridge piece 132, flow out through preheating complete egg liquid effuser 14 again, the complete egg liquid of sterilization flows into the lower end of the first economizer bank 121 from sterilization complete egg liquid inflow pipe 15, through intermediate conduit 19, preheating is carried out to unsterilized egg liquid, flow out from the first sterilization complete egg liquid effuser 16 after preheating, polyethylene layer 171 is incubated in the first economizer bank 121 periphery, polyethylene layer 172 is incubated in the second economizer bank 122 periphery, polyethylene layer 173 is incubated in the 3rd economizer bank 123 periphery.
Heating using microwave part comprises egg liquid inflow pipe 21 to be heated, heat complete egg liquid effuser 22, waveguide 23, anti-leak baffle plate 24, heating using microwave pipe 25, microwave penetration plate 26, anti-microwave leakage groove 27, together with egg liquid inflow pipe 21 to be heated and the complete egg liquid effuser 22 of heating are linked in by microwave penetration plate 26, heating using microwave pipe 25 in anti-leak baffle plate 24 around microwave penetration plate 26 1 weeks, anti-leak baffle plate 24 adopts welding or bolt to connect and egg liquid inflow pipe 21 to be heated, heat complete egg liquid effuser 22 to be connected, waveguide 23 is connected with heating using microwave pipe 25, microwave is introduced in heating using microwave pipe 25 from the external world, egg liquid in pipeline is heated, microwave penetration plate 24 adopts glass or resin to make, anti-microwave leakage groove 27 is all had with the head end of the complete egg liquid effuser 22 of heating at the end of egg liquid inflow pipe 21 to be heated, resin is filled with in anti-microwave leakage groove 27, can effectively prevent microwave from leaking out from axial direction.
Constant temperature sanitizer comprises the first constant temperature sterilization tube 311, second constant temperature sterilization tube 312, 3rd constant temperature sterilization tube 313, first constant temperature sanitizer bridge piece 321, second constant temperature sanitizer bridge piece 322, warm water inflow pipe 33, warm water effuser 34, second sterilization complete egg liquid effuser 35, polyethylene layer 36, warm water pipe 37, constant temperature sterilization egg liquid pipeline 38, heat complete egg liquid effuser 22 and the first constant temperature sterilization tube 311 right mouthfuls of 311R are bolted, be connected by the first constant temperature sanitizer bridge piece 321 between first constant temperature sterilization tube, 311 left mouthfuls of 311L and the second constant temperature sterilization tube 312 left mouthfuls of 312L, carry out bolt by the second constant temperature sanitizer bridge piece 322 between second constant temperature sterilization tube, 312 right mouthfuls of 312R and the 3rd constant temperature sterilization tube 313 right mouthfuls of 313R to be connected, be connected by bolt between 3rd constant temperature sterilization tube 313 with the second sterilization complete egg liquid effuser 35, first constant temperature sterilization tube 311 end opening 311D is connected by bolt with between the second constant temperature sterilization tube 312 312U suitable for reading, second constant temperature sterilization tube 312 end opening 312D is connected by bolt with between the 3rd constant temperature sterilization tube 313 313U suitable for reading, be connected by bolt between warm water inflow pipe 33 with the 3rd constant temperature sterilization tube 313 end opening 313D, be connected by bolt between warm water effuser 34 with the first constant temperature sterilization tube 311 311U suitable for reading, heat complete egg liquid flows into the first constant temperature sterilization tube 311 internal pipeline 38 through heating complete egg liquid effuser 22, the second constant temperature sterilization tube 312 is flowed into again through the first constant temperature sanitizer bridge piece 321, the 3rd constant temperature sterilization tube 313 is flowed into again through the second constant temperature sanitizer bridge piece 322, eventually pass the second sterilization complete egg liquid effuser 35 to flow out, egg liquid is at the first constant temperature sterilization tube 311, second constant temperature sterilization tube 312, when the inside constant temperature sterilization egg liquid pipeline 38 of the 3rd constant temperature sterilization tube 313 flows, the constant-temperature hot water of 64 degrees Celsius flows into the end opening 313D of the 3rd constant temperature sterilization tube 313 from warm water inflow pipe 33, flow through the first constant temperature sterilization tube 311, second constant temperature sterilization tube 312, the middle warm water pipe 37 of the 3rd constant temperature sterilization tube 313, the egg liquid of internal pipeline is made to keep constant temperature to carry out sterilization, polyethylene layer 361 is incubated in the first constant temperature sterilization tube 311 periphery, polyethylene layer 362 is incubated in the second constant temperature sterilization tube 312 periphery, polyethylene layer 363 is incubated in the 3rd constant temperature sterilization tube 313 periphery.
Cooling piece comprises cooling piece egg liquid inflow pipe 41, first cooling tube 421, second cooling tube 422, 3rd cooling tube 423, first cooling piece bridge piece 431, second cooling piece bridge piece 432, cool complete egg liquid effuser 44, cold water inflow pipe 45, cold water effuser 46, polyethylene layer 47, cooling egg liquid pipeline 48, cold water pipes 49, first cooling polyethylene layer 471, first cooling egg liquid pipeline 481, first cold water pipes 491, second cooling polyethylene layer 472, second cooling egg liquid pipeline 482, second cold water pipes 492, 3rd cooling polyethylene layer 473, 3rd cooling egg liquid pipeline 483, 3rd cold water pipes 493, cooling piece egg liquid inflow pipe 41 is connected by bolt with the first cooling tube 421 right mouthfuls of 421R, carry out bolt by the first cooling piece bridge piece 431 between first cooling tube 421 left mouthfuls 421L and the second cooling tube 422 left mouthfuls of 422L to be connected, carry out bolt by the second cooling piece bridge piece 432 between second cooling tube 422 right mouthfuls 422R and the 3rd cooling tube 423 right mouthfuls of 423R to be connected, first cooling tube 421 end opening 421D is connected by bolt with between the second cooling tube 422 422U suitable for reading, be connected by bolt between second cooling tube 422 end opening 422D is suitable for reading with cooling piece pipe, 3rd cooling tube, 423 left mouthfuls of 423L are connected by bolt with the complete egg liquid effuser 44 of cooling, 3rd cooling tube 423 end opening 423D is connected by bolt with cold water inflow pipe 45, 3rd cooling tube 423 423U suitable for reading is connected by bolt with cold water effuser 46, the egg liquid preheated to undressed egg liquid flows into the first cooling tube 421 right mouthfuls of 421R from sterilization complete egg liquid inflow pipe 41, from the first cooling tube 421, second cooling tube 422, the internal cooling egg liquid pipeline 48 of the 3rd cooling tube 423 flows through, and flow out from the complete egg liquid effuser 44 of cooling, cold water flows into the 3rd cooling tube 423 end opening 423D, through the first cooling tube 421 from cold water inflow pipe 45, second cooling tube 422, the middle cold water pipes 49 of the 3rd cooling tube 423 lowers the temperature to the egg liquid of internal pipeline, finally flow out from cold water effuser 46, polyethylene layer 471 is incubated in the first cooling tube 421 periphery, polyethylene layer 472 is incubated in the second cooling tube 422 periphery, and polyethylene layer 473 is incubated in the 3rd cooling tube 423 periphery.
Egg liquid heating using microwave pasteurizing device operationally, pre-warmware carries out preheating by the egg liquid that sterilization is complete to the egg liquid without sterilization, heating using microwave part by ring-type microwave applicator to center line egg liquid pipeline heating, temperature needed for the pasteurize of egg liquid is reached rapidly to make egg liquid, constant temperature sanitizer carries out sterilization by the hot water pipeline of 64 degrees Celsius to inner eggs liquid pipeline, and cooling piece is cooled to egg liquid by frozen water or cold water.
Operation principle of the present invention is as follows: microwave has very strong penetrability, and can reach instantaneous heat temperature raising, and programming rate is fast.Above pasteurize microwave being applied to egg liquid, above-mentioned Problems existing can be solved, reach good effect.The complete egg liquid of pasteurization is used for carrying out preheating to unsterilized egg liquid at pre-warmware, avoids the waste of resource.
Egg liquid microwave pasteurizing device of the present invention comprises pre-warmware, heating using microwave part, constant temperature sanitizer, cooling piece.
Pre-warmware is in heating using microwave part right, both are axially mutually vertical, the economizer bank of bottom and heating using microwave part egg liquid pipeline are in same level, the top constant temperature sterilization tube concentric of heating using microwave part egg liquid pipeline and constant temperature sanitizer, cooling piece is in the right of pre-warmware, heating using microwave part, constant temperature sanitizer.
The complete egg liquid outlet of preheating of pre-warmware is connected with heating using microwave part by pipeline, heating using microwave part is connected with constant temperature sanitizer by flanged pipe, the sterilization complete egg liquid outlet of constant temperature sanitizer is connected with the complete egg liquid flow inlet of pre-warmware sterilization by varying-arca channel, and the complete egg fluid outlet of sterilization of pre-warmware is connected with cooling piece by varying-arca channel.
Pre-warmware comprises non-sterilization egg liquid inflow pipe, economizer bank, pre-warmware bridge piece, preheating complete egg liquid effuser, sterilization complete egg liquid inflow pipe, sterilization complete egg liquid effuser, non-sterilization egg liquid pipeline, sterilization complete egg liquid pipeline, economizer bank is divided into three layers, have four mouths, it is innermost layer between hole, left and right, innermost layer is non-sterilization egg liquid pipeline, its internal diameter and non-sterilization egg liquid inflow pipe, sterilization complete egg liquid effuser, pre-warmware bridge piece internal diameter is identical, it is intermediate layer between upper and lower opening, intermediate layer is sterilization complete egg liquid pipeline, its internal diameter is identical with sterilization complete egg liquid effuser internal diameter with sterilization complete egg liquid inflow pipe, non-sterilization egg liquid inflow pipe is connected by bolt with economizer bank, connected by bolt between constant temperature sterilization tube upper and lower opening, connected by pre-warmware bridge piece bolt between mouth about economizer bank, sterilization complete egg liquid inflow pipe is all connected with economizer bank by bolt with sterilization complete egg liquid effuser, the outermost polyethylene layer of economizer bank is incubated.
Heating using microwave part comprises egg liquid inflow pipe to be heated, heat complete egg liquid effuser, waveguide, anti-leak baffle plate, heating using microwave pipe, microwave penetration plate, anti-microwave leakage groove, egg liquid inflow pipe to be heated carries out fit by microwave penetration plate between complete egg liquid effuser and is connected with heating, heating using microwave pipe in anti-leak baffle plate around microwave penetration plate one week, microwave penetration plate is made up of glass or resin, egg liquid inflow pipe end to be heated all has anti-microwave from leakage groove with the complete egg liquid effuser head end of heating, filling resin is filled out in anti-microwave from leakage groove, waveguide is connected with external microwave generating means, microwave is introduced in the heating using microwave pipe in anti-leak baffle plate, heating using microwave pipe rounds around microwave penetration plate, anti-leak baffle interior is provided with fillet.
Constant temperature sanitizer comprises constant temperature sterilization tube, constant temperature sanitizer bridge piece, warm water inflow pipe, warm water effuser, sterilization complete egg liquid effuser, constant temperature sterilization egg liquid pipeline, constant temperature sterilization tube is divided into three layers, have four mouths, it is innermost layer between the mouth of left and right, innermost layer is constant temperature sterilization egg liquid pipeline, its internal diameter and the complete egg liquid effuser of heating, sterilization complete egg liquid effuser, constant temperature sanitizer bridge piece internal diameter is identical, it is intermediate layer between upper and lower opening, intermediate layer is warm water pipe, it is identical that its internal diameter and warm water inflow pipe and warm water flow out bore, constant temperature sterilization tube is connected by bolt with the complete egg liquid effuser of heating, connected by bolt between constant temperature sterilization tube upper and lower opening, connected by connecting bending flanged pipe between mouth about constant temperature sterilization tube, sterilization complete egg liquid effuser is connected with pre-warmware sterilization complete egg liquid inflow pipe, warm water inflow pipe is connected with constant temperature sterilization tube by bolt with warm water effuser, the outermost polyethylene layer of constant temperature sterilization tube is incubated.
Cooling piece comprises sterilization complete egg liquid inflow pipe, cooling piece pipe, cooling piece bridge piece, cool complete egg liquid effuser, cold water inflow pipe, cold water effuser, cooling egg liquid pipeline, cold water pipes, cooling piece pipe is divided into three layers, have four mouths, it is innermost layer between the mouth of left and right, innermost layer is cooling egg liquid pipeline, its internal diameter and sterilization complete egg liquid inflow pipe, cool complete egg liquid effuser, cooling piece bridge piece internal diameter is identical, it is intermediate layer between upper and lower opening, intermediate layer is cold water pipes, its internal diameter is identical with cold water effuser internal diameter with cold water inflow pipe, sterilization complete egg liquid inflow pipe is connected by bolt with between cooling piece pipe, cold water inflow pipe, be connected by bolt between cold water effuser with cooling piece pipe, cold water flows into from cold water inflow pipe, flow out from cold water effuser, connected by bolt between cooling piece pipe upper and lower opening, connected by cooling piece bridge piece between mouth about cooling piece pipe, the outermost polyethylene layer of cooling piece pipe is incubated.
Claims (6)
1. an egg liquid heating using microwave pasteurizing device, is characterized in that: comprise pre-warmware (1), heating using microwave part (2), constant temperature sanitizer (3) and cooling piece (4);
The two ends of described pre-warmware (1) are connected respectively by flanged pipe one end with cooling piece (4) and heating using microwave part (2), the other end of described heating using microwave part (2) is connected by flanged pipe one end with constant temperature sanitizer (3), and the other end of described constant temperature sanitizer (3) is connected with pre-warmware (1) by flanged pipe;
Described pre-warmware (1) comprises non-sterilization egg liquid inflow pipe (11), first economizer bank (121), second economizer bank (122), 3rd economizer bank (123), first pre-warmware bridge piece (131), second pre-warmware bridge piece (132), preheating complete egg liquid effuser (14), sterilization complete egg liquid inflow pipe (15), first sterilization complete egg liquid effuser (16), first non-sterilization egg liquid pipeline (181), first sterilization complete egg liquid pipeline (191), second non-sterilization egg liquid pipeline (182), second sterilization complete egg liquid pipeline (192), 3rd non-sterilization egg liquid pipeline (183), 3rd sterilization complete egg liquid pipeline (193),
Described non-sterilization egg liquid inflow pipe (11) is connected with the first economizer bank (121), first economizer bank (121) end opening (121D) is connected with the second economizer bank (122) (122U) suitable for reading, second economizer bank (122) end opening (122D) is connected with the 3rd economizer bank (123) (123U) suitable for reading, first economizer bank (121) left mouth (121L) is connected by the first pre-warmware bridge piece (131) with the second economizer bank (122) left mouth (122L), second economizer bank (122) right mouth (122R) is connected by the second pre-warmware bridge piece (132) with the 3rd economizer bank (123) right mouth (123R), preheating complete egg liquid effuser (14) is connected with the 3rd economizer bank (123) left mouth (123L), sterilization complete egg liquid inflow pipe (15) is connected with the 3rd economizer bank (123) end opening (123D), first sterilization complete egg liquid effuser (16) is connected with the first economizer bank (121) (121U) suitable for reading,
Described first non-sterilization egg liquid pipeline (181), the first sterilization complete egg liquid pipeline (191) coaxial welding are between the first economizer bank (121) left mouth (121L) and the first economizer bank (121) right mouth (121R); First non-sterilization egg liquid pipeline (181) is arranged in internal layer, and the first sterilization complete egg liquid pipeline (191) is arranged in skin; Described second non-sterilization egg liquid pipeline (182), the second sterilization complete egg liquid pipeline (192) coaxial welding are between the second economizer bank (122) left mouth (122L) and the second economizer bank (122) right mouth (122R), second non-sterilization egg liquid pipeline (182) is arranged in internal layer, and the second sterilization complete egg liquid pipeline (192) is arranged in skin; Described 3rd non-sterilization egg liquid pipeline (183), the 3rd sterilization complete egg liquid pipeline (193) coaxial welding are between the 3rd economizer bank (123) left mouth (123L) and the 3rd economizer bank (123) right mouth (123R), 3rd non-sterilization egg liquid pipeline (183) is arranged in internal layer, and the 3rd sterilization complete egg liquid pipeline (193) is arranged in skin;
Described heating using microwave part (2) comprises anti-leak baffle plate (24), the box body (240) of structure is enclosed by anti-leak baffle plate (24), penetrate the egg liquid inflow pipe (21) to be heated in box body (240) and the complete egg liquid effuser (22) of heating, waveguide (23), heating using microwave pipe (25), microwave penetration plate (26) and anti-microwave leakage groove (27);
The end of described egg liquid inflow pipe (21) to be heated is socketed by the microwave penetration plate (26) in box body (240) with the head end of the complete egg liquid effuser (22) of heating; Described heating using microwave pipe (25) connects into annular in (26) one weeks around microwave penetration plate in box body (240); One end of described waveguide (23) is inserted in box body (240) and is connected with heating using microwave pipe (25); Be equipped with anti-microwave leakage groove (27) at the end of described egg liquid inflow pipe (21) to be heated with the head end of the complete egg liquid effuser (22) of heating, anti-microwave leakage groove is filled with resin in (27);
Described constant temperature sanitizer (3) comprises the first constant temperature sterilization tube (311), second constant temperature sterilization tube (312), 3rd constant temperature sterilization tube (313), first constant temperature sanitizer bridge piece (321), second constant temperature sanitizer bridge piece (322), warm water inflow pipe (33), warm water effuser (34), second sterilization complete egg liquid effuser (35), first warm water pipe (371), first constant temperature sterilization egg liquid pipeline (381), second warm water pipe (372), second constant temperature sterilization egg liquid pipeline (382), 3rd warm water pipe (373), 3rd constant temperature sterilization egg liquid pipeline (383),
Described first constant temperature sterilization egg liquid pipeline (381), the first warm water pipe (371) coaxial welding are between the first constant temperature sterilization tube (311) right mouth (311R) and the first constant temperature sterilization tube (311) left mouth (311L), first constant temperature sterilization tube (381) is arranged in internal layer, and the first warm water pipe (371) is arranged in skin; Described second constant temperature sterilization tube (382), the second warm water pipe (372) coaxial welding are between the second constant temperature sterilization tube (312) right mouth (312R) and the second constant temperature sterilization tube (312) left mouth (312L), second constant temperature sterilization tube (382) is arranged in internal layer, and the second warm water pipe (372) is arranged in skin; Described 3rd constant temperature sterilization tube (313), the 3rd warm water pipe (373) coaxial welding are between the 3rd constant temperature sterilization tube (313) right mouth (313R) and the 3rd constant temperature sterilization tube (313) left mouth (313L), 3rd constant temperature sterilization tube (383) is arranged in internal layer, and the 3rd warm water pipe (373) is arranged in skin;
Described heating complete egg liquid effuser (22) is connected with the first constant temperature sterilization tube (311) right mouth (311R), first constant temperature sterilization tube (311) left mouth (311L) is connected by the first constant temperature sanitizer bridge piece (321) with the second constant temperature sterilization tube (312) left mouth (312L), second constant temperature sterilization tube (312) right mouth (312R) is connected by the second constant temperature sanitizer bridge piece (322) with the 3rd constant temperature sterilization tube (313) right mouth (313R), 3rd constant temperature sterilization tube (313) is connected with the second sterilization complete egg liquid effuser (35), first constant temperature sterilization tube (311) end opening (311D) is connected with the second constant temperature sterilization tube (312) (312U) suitable for reading, second constant temperature sterilization tube (312) end opening (312D) is connected with the 3rd constant temperature sterilization tube (313), warm water inflow pipe (33) is connected with the 3rd constant temperature sterilization tube (313) end opening (313D), warm water effuser (34) is connected with the first constant temperature sterilization tube (311) (311U) suitable for reading,
Described cooling piece (4) comprises cooling piece egg liquid inflow pipe (41), first cooling tube (421), second cooling tube (422), 3rd cooling tube (423), first cooling piece bridge piece (431), second cooling piece bridge piece (432), cool complete egg liquid effuser (44), cold water inflow pipe (45), cold water effuser (46), first cooling egg liquid pipeline (481), first cold water pipes (491), second cooling egg liquid pipeline (482), second cold water pipes (492), 3rd cooling egg liquid pipeline (483), 3rd cold water pipes (493),
Described first cooling egg liquid pipeline (481), the first cold water pipes (491) coaxial welding are between the first cooling tube (421) right mouth (421R) and the first cooling tube (421) left mouth (421L), first cooling egg liquid pipeline (481) is arranged in internal layer, and the first cold water pipes (491) is arranged in skin; Described second cooling egg liquid pipeline (482), the second cold water pipes (492) coaxial welding are between the second cooling tube (422) right mouth (422R) and the second cooling tube (422) left mouth (422L), second cooling egg liquid pipeline (482) is arranged in internal layer, and the second cold water pipes (492) is arranged in skin; Described 3rd cooling egg liquid pipeline (483), the 3rd cold water pipes (493) coaxial welding are between the 3rd cooling tube (423) right mouth (423R) and the 3rd cooling tube (423) left mouth (423L), 3rd cooling egg liquid pipeline (483) is arranged in internal layer, and the 3rd cold water pipes (493) is arranged in skin;
Described cooling piece egg liquid inflow pipe (41) is connected with the first cooling tube (421) right mouth (421R), first cooling tube (421) left mouth (421L) is connected by the first cooling piece bridge piece (431) with the second cooling tube (422) left mouth (422L), second cooling tube (422) right mouth (422R) is connected by the second cooling piece bridge piece (432) with the 3rd cooling tube (423) right mouth (423R), first cooling tube (421) end opening (421D) is connected with the second cooling tube (422) (422U) suitable for reading, second cooling tube (422) end opening (422D) is connected with the 3rd cooling tube (423) (423U) suitable for reading, 3rd cooling tube (423) left mouth (423L) is connected with the complete egg liquid effuser (44) of cooling, 3rd cooling tube (423) end opening (423D) is connected with cold water inflow pipe (45), first cooling tube (421) (421U) suitable for reading is connected with cold water effuser (46).
2. egg liquid heating using microwave pasteurizing device according to claim 1, is characterized in that: also comprise the first preheating polyethylene layer (171), the second preheating polyethylene layer (172) and the 3rd preheating polyethylene layer (173); Described first preheating polyethylene layer (171) adopts hot melt to be coaxial docking between the first economizer bank (121) left mouth (121L) and the first economizer bank (121) right mouth (121R); Described first preheating polyethylene layer (171) is arranged in the skin of the first sterilization complete egg liquid pipeline (191); Described second preheating polyethylene layer (172) adopts hot melt to be coaxial docking between the second economizer bank (122) left mouth (122L) and the second economizer bank (122) right mouth (122R), and the second preheating polyethylene layer (172) is arranged in the skin of the second sterilization complete egg liquid pipeline (192); Described 3rd preheating polyethylene layer (173) adopts hot melt to be coaxial docking between the 3rd economizer bank (123) left mouth (123L) and the 3rd economizer bank (123) right mouth (123R), and the 3rd preheating polyethylene layer (173) is arranged in the skin of the 3rd sterilization complete egg liquid pipeline (193).
3. egg liquid heating using microwave pasteurizing device according to claim 1 and 2, is characterized in that: also comprise the first constant temperature sterilization polyethylene layer (361), the second constant temperature sterilization polyethylene layer (362) and the 3rd constant temperature sterilization polyethylene layer (363); Described first constant temperature sterilization polyethylene layer (361) adopts hot melt to be coaxial docking between the first constant temperature sterilization tube (311) right mouth (311R) and the first constant temperature sterilization tube (311) left mouth (311L), and the first constant temperature sterilization polyethylene layer (361) is arranged in the skin of the first warm water pipe (371); Described second constant temperature sterilization polyethylene layer (362) adopts hot melt to be coaxial docking between the second constant temperature sterilization tube (312) right mouth (312R) and the second constant temperature sterilization tube (312) left mouth (312L), and the second constant temperature sterilization polyethylene layer (362) is arranged in the skin of the second warm water pipe (372); Described 3rd constant temperature sterilization polyethylene layer (363) adopts hot melt to be coaxial docking between the 3rd constant temperature sterilization tube (313) right mouth (313R) and the 3rd constant temperature sterilization tube (313) left mouth (313L), and the 3rd constant temperature sterilization polyethylene layer (363) is arranged in the skin of the 3rd warm water pipe (373).
4. egg liquid heating using microwave pasteurizing device according to claim 1 and 2, is characterized in that: also comprise the first cooling polyethylene layer (471), the second cooling polyethylene layer (472) and the 3rd cooling polyethylene layer (473); Described first cooling polyethylene layer (471) adopts hot melt to be coaxial docking between the first cooling tube (421) right mouth (421R) and the first cooling tube (421) left mouth (421L), and the first cooling polyethylene layer (471) is arranged in the skin of the first cold water pipes (491); Described second cooling polyethylene layer (472) adopts hot melt to be coaxial docking between the second cooling tube (422) right mouth (422R) and the second cooling tube (422) left mouth (422L), and the second cooling polyethylene layer (472) is arranged in the skin of the second cold water pipes (492); Described 3rd cooling polyethylene layer (473) adopts hot melt to be coaxial docking between the first cooling tube (423) right mouth (423R) and the 3rd cooling tube (423) left mouth (423L), and the 3rd cooling polyethylene layer (473) is arranged in the skin of the 3rd cold water pipes (493).
5. egg liquid heating using microwave pasteurizing device according to claim 3, is characterized in that: also comprise the first cooling polyethylene layer (471), the second cooling polyethylene layer (472) and the 3rd cooling polyethylene layer (473); Described first cooling polyethylene layer (471) adopts hot melt to be coaxial docking between the first cooling tube (421) right mouth (421R) and the first cooling tube (421) left mouth (421L), and the first cooling polyethylene layer (471) is arranged in the skin of the first cold water pipes (491); Described second cooling polyethylene layer (472) adopts hot melt to be coaxial docking between the second cooling tube (422) right mouth (422R) and the second cooling tube (422) left mouth (422L), and the second cooling polyethylene layer (472) is arranged in the skin of the second cold water pipes (492); Described 3rd cooling polyethylene layer (473) adopts hot melt to be coaxial docking between the first cooling tube (423) right mouth (423R) and the 3rd cooling tube (423) left mouth (423L), and the 3rd cooling polyethylene layer (473) is arranged in the skin of the 3rd cold water pipes (493).
6. egg liquid heating using microwave pasteurizing device according to claim 5, is characterized in that: described pre-warmware (1) and heating using microwave part (2) are in being axially mutually arranged vertically; Described 3rd economizer bank (123) and egg liquid inflow pipe (21) to be heated are arranged in same level; Described egg liquid inflow pipe (21) to be heated and the first constant temperature sterilization tube (311) are arranged in concentric.
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| CN104509928B (en) | 2017-09-15 |
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