CN104506082B - Battery-free remote controller - Google Patents

Battery-free remote controller Download PDF

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CN104506082B
CN104506082B CN201510007266.3A CN201510007266A CN104506082B CN 104506082 B CN104506082 B CN 104506082B CN 201510007266 A CN201510007266 A CN 201510007266A CN 104506082 B CN104506082 B CN 104506082B
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housing
pin
curved plate
piezoelectric vibrator
piezoelectric
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CN104506082A (en
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温建明
余杰
王淑云
孙明礼
阚君武
文欢
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Zhejiang Normal University CJNU
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Zhejiang Normal University CJNU
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Abstract

本发明涉及一种无电池遥控器,属于新能源应用领域。壳体端部装有护板,壳体前面板内侧装有带发射模块电路板;金属膜与其圆弧凸起处所粘接的压电膜构成压电振子,压电振子与其两端所铆销套构成换能器,所述销套分别套在定销和动销上,定销两端置于壳体左右侧壁上端的销孔内,动销两端置于壳体左右侧壁下端的导槽内;曲板斜臂上的导槽套在动销上,曲板立臂两侧的凸轴置于壳体左右侧壁下端的销孔内,曲板平臂上装有按钮,曲板平臂上设有导线孔;曲板平臂从壳体前面板下端的窗口伸出,按钮置于壳体之外;特色与优势:通过曲板转动拉伸压电振子,发电与开关控制同步、结构及操作简单、无冲击与噪音、供电及机械可靠性高、发电能力强。

The invention relates to a battery-free remote controller, which belongs to the field of new energy applications. The end of the housing is equipped with a guard plate, and the inner side of the front panel of the housing is equipped with a circuit board with a transmitter module; the piezoelectric film bonded to the metal film and its arc protrusions constitute a piezoelectric vibrator, and the piezoelectric vibrator and the riveted pins at both ends The sleeves constitute the transducer, and the pin sleeves are respectively sleeved on the fixed pin and the movable pin. The two ends of the fixed pin are placed in the pin holes at the upper ends of the left and right side walls of the housing, and the two ends of the movable pin are placed in the guide grooves at the lower ends of the left and right side walls of the housing. Inside; the guide groove on the inclined arm of the curved plate is set on the movable pin, the protruding shafts on both sides of the vertical arm of the curved plate are placed in the pin holes at the lower ends of the left and right side walls of the housing, the button is installed on the flat arm of the curved plate, and the There are wire holes; the flat arm of the curved plate protrudes from the window at the lower end of the front panel of the housing, and the button is placed outside the housing; features and advantages: the piezoelectric vibrator is stretched through the rotation of the curved plate, and the power generation and switch control are synchronized, and the structure and Simple operation, no impact and noise, high power supply and mechanical reliability, strong power generation capacity.

Description

一种无电池遥控器A battery-free remote control

技术领域technical field

本发明属于新能源应用领域,具体涉及一种无电池遥控器,用于组合灯具的无线控制。The invention belongs to the field of new energy applications, and in particular relates to a battery-free remote controller for wireless control of combined lamps.

背景技术Background technique

传统的固定式灯具开关通过导线与灯具连接,因需墙内布线,故建筑与装修成本高、且位置确定后难于变动。近年来,随着组合灯具的日益普及,灯具开关也逐步由以往墙壁固定式开关向便携式或可移动式遥控器过渡。目前的灯具遥控器基本都由电池供电,电池电能耗尽时无法使用,同时废弃电池也会造成严重的环境污染和资源浪费。因此,发明人曾先后提出了多种拨动式压电自供电的遥控器,如中国专利200810051579.9、200810051157.1和201010165882.9等,但随后的开发实践表明,专利200810051579.9的按键因缺少必要的导向限位而无法可靠地拨动压电振子并顺利复位,可靠性较差;专利200810051157.1和专利201010165882.9分别通过转动拨齿和可前后移动的拨快拨动悬臂梁压电振子,其结构及运动过程都较复杂、且加工制作成本高,微小的摩擦磨损即可导致拨齿及拨块失效、可靠性低;最关键的是上述在其拨动激励发电过程中会产生较大噪音,因此不便于家庭的夜晚应用,并且压电振子在双向变形过程中会因所受拉应力过大而损坏。The traditional fixed lamp switch is connected to the lamp through wires. Because wiring inside the wall is required, the construction and decoration costs are high, and it is difficult to change the position after it is determined. In recent years, with the increasing popularity of combined lamps, lamp switches have gradually transitioned from wall-fixed switches to portable or movable remote controls. The current lamp remote controllers are basically powered by batteries, which cannot be used when the battery power is exhausted. At the same time, discarded batteries will also cause serious environmental pollution and waste of resources. Therefore, the inventor has successively proposed a variety of toggle-type piezoelectric self-powered remote controllers, such as Chinese patents 200810051579.9, 200810051157.1, and 201010165882.9, etc., but subsequent development practices have shown that the buttons of the patent 200810051579.9 lack the necessary guiding limit. The piezoelectric vibrator cannot be reliably moved and reset smoothly, and the reliability is poor; the patent 200810051157.1 and the patent 201010165882.9 respectively move the cantilever beam piezoelectric vibrator by rotating the shifting teeth and the dial that can move forward and backward, and its structure and movement process are relatively complicated , and the processing cost is high, tiny friction and wear can lead to the failure of the shifting gear and the shifting block, and the reliability is low; the most important thing is that the above-mentioned shifting will generate a lot of noise in the process of exciting the power generation, so it is not convenient for families to sleep at night. application, and the piezoelectric vibrator will be damaged due to excessive tensile stress during the bidirectional deformation process.

发明内容Contents of the invention

针对现有灯具遥控器所存在的一系列问题,本发明提出一种基于伸缩式压电振子的自供电遥控器。本发明采用的实施方案是:壳体端部通过螺钉装有护板,壳体前面板内侧通过螺钉装有电路板,电路板上焊有发射模块;带圆弧凸起的S型金属膜与其圆弧凸起处所粘接的压电膜构成压电振子,压电振子上的不同压电膜间经导线L1连接,压电振子通过导线组L3与电路板连接;压电振子与其两端所铆接的销套构成换能器,换能器两端的销套分别套在定销和动销上,定销两端分别置于壳体左右侧壁上端的销孔内,动销两端分别置于壳体左右侧壁下端的纵向导槽内;曲板斜臂上的方腔两侧壁上的导槽套在动销上,曲板立臂两侧的凸轴分别置于壳体左右侧壁下端的销孔内,曲板平臂上装有按钮,曲板平臂上设有导线孔,连接按钮和电路板的导线组L2从导线孔穿过;曲板平臂从壳体前面板下端的窗口伸出,按钮置于壳体之外。Aiming at a series of problems existing in the existing lamp remote controller, the present invention proposes a self-powered remote controller based on a telescopic piezoelectric vibrator. The embodiment adopted in the present invention is: the end of the housing is equipped with a guard plate through screws, the inner side of the front panel of the housing is equipped with a circuit board through screws, and a transmitting module is welded on the circuit board; the S-shaped metal film with arc protrusions and its The piezoelectric film bonded to the arc protrusion constitutes the piezoelectric vibrator, and the different piezoelectric films on the piezoelectric vibrator are connected through the wire L1, and the piezoelectric vibrator is connected to the circuit board through the wire group L3; the piezoelectric vibrator and its two ends are connected The riveted pin sleeve constitutes the transducer. The pin sleeves at both ends of the transducer are respectively set on the fixed pin and the movable pin. The longitudinal guide grooves on the lower ends of the left and right side walls of the body; the guide grooves on the two side walls of the square cavity on the inclined arm of the curved plate are set on the movable pin, and the protruding shafts on both sides of the vertical arm of the curved plate are respectively placed in the lower ends of the left and right side walls of the housing. In the pin hole, the button is installed on the flat arm of the curved plate, and the flat arm of the curved plate is provided with a wire hole, and the wire group L2 connecting the button and the circuit board passes through the wire hole; the flat arm of the curved plate extends from the window at the lower end of the front panel of the housing. out, the button is placed outside the housing.

为使压电振子最大限度地发电、并避免压电膜受拉应力过大损坏,压电振子不受外力作用的自然状态下其金属膜圆弧外表面的最小半径为其中α=hm/(hm+hp),hp和hm分别为压电膜和金属膜的厚度,β=Em/Ep,Ep和Em分别为压电膜和金属膜的杨氏模量,k31、Tp分别为压电材料的横向机电耦合系数和许用拉应力;当曲板平臂上表面与壳体窗口的上边框相互接触时,换能器两端销套所套的定销和动销间的中心距应大于或等于自然状态下换能器上两端销套间的中心距,以避免使压电膜因承受过大拉应力而损坏。In order to maximize the power generation of the piezoelectric vibrator and avoid damage to the piezoelectric film due to excessive tensile stress, the minimum radius of the arc outer surface of the metal film of the piezoelectric vibrator in the natural state without external force is Where α=h m /(h m +h p ), h p and h m are the thicknesses of the piezoelectric film and the metal film respectively, β=E m /E p , E p and E m are the Young's modulus of the piezoelectric film and the metal film respectively, k 31 and T p are the transverse electromechanical coupling coefficient and the allowable tensile stress of the piezoelectric material respectively; When the upper surface of the flat arm and the upper frame of the shell window are in contact with each other, the center distance between the fixed pin and the movable pin of the pin sleeves at both ends of the transducer should be greater than or equal to the distance between the pin sleeves at both ends of the transducer in the natural state. Center distance to avoid damage to the piezoelectric film due to excessive tensile stress.

本发明中,当外力向下推动按扭时,按扭的电路接通、且按钮迫使曲板绕其立臂两侧凸轴的中心转动;同时,曲板上导槽的上边缘推动置于所述导槽内的动销沿着壳体左右侧壁下端的垂直导槽向下移动,从而使定销与动销间的中心距增加、压电振子被拉伸长,压电振子伸长过程中即将机械能转换成电能;所产生的电能经电路板上的电能转换电路处理后直接供给发射模块,发射模块发出控制信号;释放按扭后,按扭的电路断开,压电振子自身的弹性力使得曲板向上转动,压电振子及曲板都复位至初始状态;复位过程中压电振子也有电能产生,但因按扭的电路处于断开状态,电路板上的信号发射模块不发射有效控制信号。In the present invention, when the external force pushes the button downward, the circuit of the button is connected, and the button forces the curved plate to rotate around the center of the protruding shaft on both sides of its vertical arm; at the same time, the upper edge of the guide groove on the curved plate is pushed to place The movable pin in the guide groove moves downward along the vertical guide groove at the lower end of the left and right side walls of the casing, so that the center distance between the fixed pin and the movable pin increases, the piezoelectric vibrator is elongated, and the piezoelectric vibrator is stretched during the elongation process. That is to convert mechanical energy into electrical energy; the generated electrical energy is directly supplied to the transmitting module after being processed by the electrical energy conversion circuit on the circuit board, and the transmitting module sends a control signal; after the button is released, the circuit of the button is disconnected, and the elastic force of the piezoelectric vibrator itself The curved plate is rotated upward, and the piezoelectric vibrator and the curved plate are reset to the initial state; during the reset process, the piezoelectric vibrator also generates electric energy, but because the circuit of the button is in the disconnected state, the signal transmitting module on the circuit board does not emit effective control. Signal.

特色与优势:①通过曲板转动拉伸压电振子,且发电与开关控制同步,故遥控器总体结构及操作简单、供电可靠性高、无冲击与噪音;②压电振子仅承受拉力作用,压电膜不致因拉应力过大损坏、机械可靠性高;③伸缩式压电振子的应力分布均匀、发电能力强。Features and advantages: ①The piezoelectric vibrator is rotated and stretched by the curved plate, and the power generation is synchronized with the switch control, so the overall structure and operation of the remote control are simple, the power supply reliability is high, and there is no impact and noise; ②The piezoelectric vibrator only bears the action of tension, The piezoelectric film will not be damaged due to excessive tensile stress, and the mechanical reliability is high; ③The stress distribution of the telescopic piezoelectric vibrator is uniform and the power generation capacity is strong.

附图说明Description of drawings

图1是本发明一个较佳实施例中遥控器的结构示意图;Fig. 1 is a schematic structural view of a remote controller in a preferred embodiment of the present invention;

图2是图1的左视图;Fig. 2 is the left view of Fig. 1;

图3是本发明一个较佳实施例中换能器的结构示意图;Fig. 3 is the structural representation of transducer in a preferred embodiment of the present invention;

图4是本发明一个较佳实施例中曲板的结构示意图;Fig. 4 is a schematic structural view of a curved plate in a preferred embodiment of the present invention;

图5是图4的左视图;Fig. 5 is the left view of Fig. 4;

具体实施方式:detailed description:

壳体1的端部通过螺钉安装有护板8,壳体1的前面板1a的内侧通过螺钉安装有电路板2,电路板2上焊接有发射模块5;带圆弧凸起的S型金属膜h1与其圆弧凸起处所粘接的压电膜h2构成压电振子h,压电振子h上的不同压电膜h2之间通过导线L1连接,压电振子h通过导线组L3与电路板2连接;压电振子h与其两端所铆接的销套4构成换能器H,换能器H两端的销套4分别套在定销3和动销3’上,定销3的两端分别置于壳体1的左侧壁1c和右侧壁1d上端的销孔内,动销3’的两端置于壳体1的左侧壁1c和右侧壁1d下端的纵向导槽1e和1f内;曲板7的斜臂7b上的方腔7c两侧壁上的导槽7d和7d’套在动销3’上,曲板7的立臂7e两侧的凸轴7f和7f’分别置于壳体1左侧壁1c和右侧壁1d下端的销孔内,曲板7的平臂7a上安装有按钮6,曲板7的平臂7a上设有导线孔7g,连接按钮6和电路板2的导线组L2从导线孔7g穿过;曲板7的平臂7a从壳体1的前面板1a下端的窗口1b伸出,按钮6置于壳体1之外。The end of the housing 1 is installed with a guard plate 8 through screws, and the inner side of the front panel 1a of the housing 1 is installed with a circuit board 2 through screws, and the transmitting module 5 is welded on the circuit board 2; S-shaped metal with arc protrusions The piezoelectric film h2 bonded to the film h1 and its arc protrusion constitutes the piezoelectric vibrator h, and the different piezoelectric films h2 on the piezoelectric vibrator h are connected by wires L1, and the piezoelectric vibrator h is connected to the circuit board through the wire group L3 2 connection; the piezoelectric vibrator h and the pin sleeves 4 riveted at both ends constitute the transducer H, and the pin sleeves 4 at both ends of the transducer H are respectively set on the fixed pin 3 and the movable pin 3', and the two ends of the fixed pin 3 are respectively Placed in the pin hole at the upper end of the left side wall 1c and right side wall 1d of the housing 1, the two ends of the movable pin 3' are placed in the longitudinal guide grooves 1e and 1f at the lower end of the left side wall 1c and the right side wall 1d of the housing 1 Inside; the guide grooves 7d and 7d' on the side walls of the square cavity 7c on the oblique arm 7b of the curved plate 7 are set on the moving pin 3', and the protruding shafts 7f and 7f' on both sides of the vertical arm 7e of the curved plate 7 are respectively placed In the pin hole at the lower end of the left side wall 1c and the right side wall 1d of the housing 1, the button 6 is installed on the flat arm 7a of the curved plate 7, and the flat arm 7a of the curved plate 7 is provided with a wire hole 7g, connecting the button 6 and The wire group L2 of the circuit board 2 passes through the wire hole 7g;

为使压电振子h最大限度地发电、并避免压电膜h2受拉应力过大而损坏,压电振子h不受外力作用时其金属膜h1的圆弧外表面的最小半径为其中α=hm/(hm+hp),hp和hm分别为压电膜h2和金属膜h1的厚度,β=Em/Ep,Ep和Em分别为压电膜h2和金属膜h1的杨氏模量,k31、Tp分别为压电材料的横向机电耦合系数和许用拉应力;当曲板7的平臂7a上表面与壳体1的窗口1b的上边框相互接触时,换能器H两端销套4所套的定销3和动销3’间的中心距l应大于或等于自然状态下换能器H上两端销套4间的中心距L,即l≥L,以避免使压电膜h2承受过大拉应力而损坏。In order to maximize the power generation of the piezoelectric vibrator h and avoid damage to the piezoelectric film h2 due to excessive tensile stress, the minimum radius of the arc outer surface of the metal film h1 of the piezoelectric vibrator h is not subjected to external force is Wherein α=h m /(h m +h p ), h p and h m are the thicknesses of piezoelectric film h2 and metal film h1 respectively, β=E m /E p , E p and E m are the Young's modulus of the piezoelectric film h2 and the metal film h1 respectively, k 31 and T p are the transverse electromechanical coupling coefficient and the allowable tensile stress of the piezoelectric material, respectively; When the upper surface of the flat arm 7a of the curved plate 7 is in contact with the upper frame of the window 1b of the housing 1, the center distance l between the fixed pin 3 and the movable pin 3' of the pin sleeves 4 at both ends of the transducer H should be greater than Or equal to the center distance L between the pin sleeves 4 at both ends of the transducer H in the natural state, that is, l≥L, so as to avoid damage to the piezoelectric film h2 due to excessive tensile stress.

本发明中,当外力向下推动按扭6时,按扭6的电路接通、且按钮6迫使曲板7绕其立臂7e两侧凸轴7f和7f’的中心转动;同时,曲板7上导槽7d和7d’的上边缘推动置于所述导槽7d和7d’内的动销3’沿着壳体1的左侧壁1c和右侧壁1d下端的垂直导槽1e和1f向下移动,从而使定销3与动销3’间的中心距增加、压电振子h被拉伸长,压电振子h伸长过程中即将机械能转换成电能;所产生的电能经电路板2上的电能转换电路处理后直接供给发射模块5,发射模块5发出控制信号;释放按扭6后,按扭6的电路断开,压电振子h自身的弹性力使得曲板7向上转动,压电振子h及曲板7都复位至初始状态;复位过程中压电振子h也有电能产生,但因按扭6的电路处于断开状态,电路板2上的信号发射模块5不发射有效控制信号。In the present invention, when the external force pushes the button 6 downward, the circuit of the button 6 is connected, and the button 6 forces the curved plate 7 to rotate around the centers of the protruding shafts 7f and 7f' on both sides of the vertical arm 7e; at the same time, the curved plate 7 The upper edges of the upper guide grooves 7d and 7d' push the movable pin 3' placed in the guide grooves 7d and 7d' along the vertical guide grooves 1e and 1f at the lower ends of the left side wall 1c and the right side wall 1d of the housing 1 Move downward, so that the center distance between the fixed pin 3 and the movable pin 3' increases, the piezoelectric vibrator h is stretched, and the piezoelectric vibrator h is about to convert mechanical energy into electrical energy during the elongation process; the generated electrical energy passes through the circuit board 2 After being processed by the electric energy conversion circuit on the circuit board, it is directly supplied to the transmitting module 5, and the transmitting module 5 sends out a control signal; after the button 6 is released, the circuit of the button 6 is disconnected, and the elastic force of the piezoelectric vibrator h itself makes the curved plate 7 rotate upwards, pressing Both the electric vibrator h and the curved plate 7 are reset to the initial state; during the reset process, the piezoelectric vibrator h also generates electric energy, but because the circuit of the button 6 is in the disconnected state, the signal transmitting module 5 on the circuit board 2 does not transmit effective control signals .

Claims (1)

1.一种无电池遥控器,其特征在于:壳体端部通过螺钉装有护板,壳体前面板内侧通过螺钉装有电路板,电路板上焊有发射模块;带圆弧凸起的金属膜与其圆弧凸起处所粘接的压电膜构成压电振子,压电振子上的不同压电膜间经导线L1连接,压电振子通过导线组L3与电路板连接;压电振子与其两端所铆接的销套构成换能器,换能器两端的销套分别套在定销和动销上,定销两端分别置于壳体左右侧壁上端的销孔内,动销两端分别置于壳体左右侧壁下端的纵向导槽内;曲板斜臂上的方腔两侧壁上的导槽套在动销上,曲板立臂两侧的凸轴分别置于壳体左右侧壁下端的销孔内,曲板平臂上装有按钮,曲板平臂上设有导线孔,连接按钮和电路板的导线组L2从导线孔穿过;曲板平臂从壳体前面板下端的窗口伸出,按钮置于壳体之外;1. A battery-free remote control, characterized in that: the end of the housing is equipped with a guard plate through screws, the inside of the front panel of the housing is equipped with a circuit board through screws, and a transmitting module is welded on the circuit board; The piezoelectric film bonded to the metal film and its arc protrusion constitutes a piezoelectric vibrator, and the different piezoelectric films on the piezoelectric vibrator are connected by a wire L1, and the piezoelectric vibrator is connected to the circuit board through a wire group L3; the piezoelectric vibrator and its The pin sleeves riveted at both ends constitute the transducer. The pin sleeves at both ends of the transducer are respectively set on the fixed pin and the movable pin. Placed in the longitudinal guide grooves at the lower ends of the left and right side walls of the housing; the guide grooves on the two side walls of the square cavity on the inclined arm of the curved plate are sleeved on the movable pin, and the protruding shafts on both sides of the vertical arm of the curved plate are respectively placed on the left and right sides of the housing In the pin hole at the lower end of the wall, the button is installed on the flat arm of the curved plate, and the flat arm of the curved plate is provided with a wire hole, and the wire group L2 connecting the button and the circuit board passes through the wire hole; the flat arm of the curved plate passes through the lower end of the front panel of the housing The window protrudes, and the button is placed outside the shell; 压电振子不受外力作用的自然状态下其金属膜圆弧外表面的最小半径为其中α=hm/(hm+hp),hp和hm分别为压电膜和金属膜的厚度,β=Em/Ep,Ep和Em分别为压电膜和金属膜的杨氏模量,k31、Tp分别为压电材料的横向机电耦合系数和许用拉应力;曲板平臂上表面与壳体窗口的上边框相互接触时,换能器两端销套所套的定销和动销间的中心距应大于或等于自然状态下换能器上两端销套间的中心距。In the natural state of the piezoelectric vibrator without external force, the minimum radius of the outer surface of the arc of the metal film is Where α=h m /(h m +h p ), h p and h m are the thicknesses of the piezoelectric film and the metal film respectively, β=E m /E p , E p and E m are the Young's modulus of the piezoelectric film and the metal film respectively, k 31 and T p are the transverse electromechanical coupling coefficient and the allowable tensile stress of the piezoelectric material respectively; When the upper surface of the flat arm is in contact with the upper frame of the shell window, the center distance between the fixed pin and the movable pin of the pin sleeves at both ends of the transducer should be greater than or equal to the center of the pin sleeves at both ends of the transducer in the natural state. distance.
CN201510007266.3A 2015-01-07 2015-01-07 Battery-free remote controller Expired - Fee Related CN104506082B (en)

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WO2004034730A1 (en) * 2002-10-11 2004-04-22 Domotion Ltd. Remote controller
EP2501031B1 (en) * 2009-11-11 2017-02-15 Soundpower corporation Electric apparatus provided with power generating function
CN101866768B (en) * 2010-04-30 2012-06-27 浙江师范大学 Environment-friendly remote switch for lamps
CN102693854B (en) * 2012-05-23 2015-01-28 浙江师范大学 A lamp remote control switch

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