CN104505244B - Automatic shaping machine applied to manufacturing of transformer - Google Patents
Automatic shaping machine applied to manufacturing of transformer Download PDFInfo
- Publication number
- CN104505244B CN104505244B CN201410754975.3A CN201410754975A CN104505244B CN 104505244 B CN104505244 B CN 104505244B CN 201410754975 A CN201410754975 A CN 201410754975A CN 104505244 B CN104505244 B CN 104505244B
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- CN
- China
- Prior art keywords
- guide pillar
- shaping machine
- clamping block
- support
- block
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- Expired - Fee Related
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- 238000007493 shaping process Methods 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 210000000262 cochlear duct Anatomy 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 4
- 241000397426 Centroberyx lineatus Species 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 abstract description 2
- 230000003068 static effect Effects 0.000 abstract 2
- 238000003475 lamination Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 238000009414 blockwork Methods 0.000 description 2
- 239000002537 cosmetic Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000009527 percussion Methods 0.000 description 2
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000002407 reforming Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Landscapes
- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention discloses an automatic shaping machine applied to manufacturing of a transformer. The automatic shaping machine is mainly characterized by comprising a base, wherein two guide columns penetrate through the base; the tops of the guide columns pass through a sliding plate; the position, between the base and the sliding plate, of each guide column, is provided with a limiting ring; the bottom of each guide column is also connected with a jacking plate; a static chopping board and a movable chopping board are arranged on a working surface of the base; the end face of each of the static chopping board and the movable chopping board is provided with a swallow tail part which adapts to a dovetail-shaped groove formed in the base or a clamping block; a protruding guide mechanism at the bottom of the clamping block is matched with a guide groove in the working surface of the base; an air cylinder I is arranged at the bottom of the jacking plate; an air cylinder II is arranged on one side of the clamping block; an impact block is arranged on the bottom surface of the sliding plate; a pneumatic vibrator is arranged on the upper surface of the sliding plate. The automatic shaping machine disclosed by the invention has the functions of automatic conveying capability on an assembly line, automatic identification for a work piece in place, capability of automatically clamping a work piece, automatic impact shaping capability, automatic discharging capability and the like, has a work efficiency which is more than 6 times that of a traditional method, is good in shaping effect and greatly saves labor.
Description
Technical field
The present invention relates to the automatic shaping machine in a kind of transformer manufacturing.
Background technology
Transformator in electronic product generally uses inserted sheet technique manufacture.Will single I shape silicon steel
After sheet and E shape stalloy overlap, then it is interleaved alternately with the skeleton of coiling respectively from both sides
In, until the hollow hole of skeleton is filled up and carves tightly by stalloy.The stalloy being superimposed is formed
Closed magnetic path, makes transformator normally to work.Inserted sheet complete after transformator, its lamination is often
Uneven, need to carry out shaping.Shaping in addition to improving outward appearance, the most critically important work
With being contacted as far as possible by relative lamination exactly, reduce air gap, in order to avoid affecting transformer performance.
The mode of conventional cosmetic is: is placed on plane chopping block by the transformator treating shaping, manually uses
Hammer taps stalloy along inserted sheet direction, eliminates gap between sheet, makes neat appearance.If percussion power
Spending the least, do not reach the purpose eliminating air gap, transformer performance inspection can't pass；If percussion power
Degree is too big, then can destroy stalloy internal cell structure, make transformer performance decline, and performance is examined
Look into and still can't pass.Therefore, conventional cosmetic method is high to operative employee's skill set requirements, and workman works
Intensity is big, and first-time qualification rate is low, and work efficiency is low.
Summary of the invention
It is an object of the invention to provide the automatic shaping machine in a kind of transformer manufacturing.
To achieve these goals, by the following technical solutions: in a kind of transformer manufacturing from
Dynamic trimmer, it is characterised in that: the automatic shaping machine in described transformer manufacturing includes support,
Extend through insertion guide pillar I and guide pillar II on support most significant end and middle work surface, described in lead
The top of post I and guide pillar II is each passed through the two ends of slide plate, guide pillar I and guide pillar II and is positioned at machine
Position between seat and slide plate is provided with bottom spacing ring, guide pillar I and guide pillar II also to be distinguished
It is connected with raising plate；Quiet chopping block and dynamic chopping block it is symmetrically arranged with on described support work surface；Described
Be respectively provided with dovetail part on the end face of quiet chopping block and dynamic chopping block, this dovetail part respectively with support most significant end
Or the dovetail groove on clamping block adapts；Described clamping block is also disposed on support work surface
On, bottom clamping block, also there is prominent guide frame, this prominent guide frame and support work surface
On gathering sill match；Also having perforation in the middle part of clamping block, the middle part of guide pillar II is through being somebody's turn to do
Perforation；Being provided with cylinder I bottom described raising plate, the piston rod of cylinder I points to vertically upward
Bottom raising plate；Described clamping block side is additionally provided with cylinder I I, and the piston rod of cylinder I I refers to
To the side that clamping block is relative with dynamic chopping block joint face；Centre position, described slide plate bottom surface is provided with
Impact block, slide plate upper surface centre position is provided with pneumatic vibrator；Described quiet chopping block and dynamic anvil
Between plate, the side of passage is provided with out stockline, and opposite side is provided with feeding line.
Prominent guide frame bottom described clamping block and the gathering sill on support work surface vertical
Cross section is inverted T-shape.
Described go out stockline and feeding line upper surface all with the surface holding level of support work surface.
Described impact block has spherical outside surface structure, this spherical outside surface structure and the Internal Spherical Surface of slide plate bottom surface
Structure adapts.
Described support has forge piece of step type structure, and its work surface is positioned on scala media tread.
Described feeding line and go out stockline both sides and be provided with baffle plate.
The present invention can carry out shaping operation to transformator inserted sheet automatically, has streamline the most defeated
Send, workpiece puts identification automatically in place, automatically clamp workpiece, auto impact shaping, automatic discharging etc.
Function, its production efficiency is more than 6 times of traditional approach, and shaping effect is good, saves greatly
Save manpower.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention；
Fig. 2 is the structural representation of support in Fig. 1；
Fig. 3 is the structural representation of quiet chopping block in Fig. 1.
Detailed description of the invention
The present invention is described further with specific embodiment below in conjunction with the accompanying drawings.
As shown in Figure 1 to Figure 3, the automatic shaping machine in a kind of transformer manufacturing, including support
4, support 4 most significant end 405 and middle work surface 403 are passed through by two through holes 401 respectively
Intert into guide pillar I 101 and guide pillar II 102, described guide pillar I's 101 and guide pillar II 102
Top is each passed through the two ends of slide plate 2, guide pillar I 101 and guide pillar II 102 and is positioned at support 4
With the position between slide plate 2 is provided with spacing ring 3, guide pillar I 101 and guide pillar II 102
Bottom is connected with raising plate 8 the most respectively；It is symmetrically arranged with on the work surface 403 of described support 4
Quiet chopping block 5 and dynamic chopping block 11；It is respectively provided with swallow on the end face of described quiet chopping block 5 and dynamic chopping block 11
Afterbody 501, this dovetail part 501 respectively with support 4 most significant end 405 or clamping block 9 on swallow
Tail connected in star 402 adapts；Described clamping block 9 is also disposed on the work surface 403 of support 4,
Also having prominent guide frame bottom clamping block 9, this prominent guide frame makees face with support 4
The gathering sill 404 of upper 403 matches；In the middle part of clamping block 9, also there is perforation, guide pillar II 102
Middle part through this perforation；Cylinder I 7 it is provided with bottom described raising plate 8, cylinder I 7
Piston rod points to bottom raising plate 8 vertically upward；Described clamping block 9 side is additionally provided with cylinder
II 10, it is relative with dynamic chopping block 11 joint face that the piston rod of cylinder I I 10 points to clamping block 9
Side；Centre position, described slide plate 2 bottom surface is provided with impact block 12, in slide plate 2 upper surface
Meta installs and is equipped with pneumatic vibrator 15；Passage between described quiet chopping block 5 and dynamic chopping block 11
Side is provided with out stockline 6, and opposite side is provided with feeding line 13.
Leading on prominent guide frame bottom described clamping block 9 and the work surface 403 of support 4
It is inverted T-shape to the longitudinal section of groove 404.
Described go out stockline 6 and feeding line 13 upper surface all with the work surface 403 of support 4
Surface keeps level.
Described impact block 12 has spherical outside surface structure, this spherical outside surface structure and slide plate 2 bottom surface
Internal Spherical Surface structure adapts.
Described support 4 has forge piece of step type structure, and its work surface 403 is positioned on scala media tread.
Described feeding line 6 and go out stockline 13 both sides and be provided with baffle plate.
Start after machine, feeding line, go out stockline and start working.Cylinder I is in the state of ejecting,
By raising plate, guide pillar I and guide pillar II are synchronized jack-up, spacing on guide pillar I and guide pillar II
Ring, by skid plates support, makes to have between impact block work surface and support work surface enough spacing, work
Part can pass through.Cylinder II is retracted, and makes the dynamic chopping block on clamping plate and the quiet chopping block on support
Having enough distances, workpiece can pass through.
Now, only the transformator workpiece 14 treating shaping need to be sequentially placed on feeding line,
Under the conveying effect of feeding line, workpiece arrives operating position, and control system is detected by sensor
Putting in place to workpiece, feeding line stops conveying, and cylinder II stretches out, and promotion clamping block and dynamic chopping block will
Workpiece clamping；Retracting through certain time-delay exhaust hood I, on two guide pillars, the parts of supporting are followed
Guide pillar declines under gravity.When after impact block work surface and absorption surface, slide plate no longer under
Fall, and the active strokes of two guide pillars can also continue to decline in design, makes spacing ring and slide plate
Depart from enough distances.
It follows that connect the source of the gas of pneumatic vibrator, pneumatic vibrator is started working, will impact
Power is delivered to impact block, and uneven transformator workpiece lamination originally is carried out quickly by impact block
Tap shaping.In reforming process, workpiece height size progressively reduces regular state value, and rushes
Hit block position then to change because of self and slide plate, the gravity of pneumatic vibrator, it is ensured that it begins
Eventually can be to absorption surface.After one section of time delay, shaping completes, and cuts off pneumatic vibrator source of the gas,
Cylinder I ejects, and by the parts jacking above workpiece, cylinder II resets, and workpiece is released.This
Time, feeding line starts conveying, is released by the workpiece of shaping, works the most next time and follow
Ring.
The present invention can carry out shaping operation to transformator inserted sheet automatically, has streamline certainly
Dynamic conveying, workpiece put in place and automatically identify, automatically clamp workpiece, auto impact shaping, automatically unload
The functions such as material, its production efficiency is more than 6 times of traditional approach, and shaping effect is good, greatly
Save manpower.
Claims (6)
1. the automatic shaping machine in a transformer manufacturing, it is characterized in that: the automatic shaping machine in described transformer manufacturing includes support, insertion guide pillar I and guide pillar II is extended through on support most significant end and middle work surface, the top of described guide pillar I and guide pillar II is each passed through the two ends of slide plate, guide pillar I and guide pillar II position between support and slide plate are provided with bottom spacing ring, guide pillar I and guide pillar II and are connected with raising plate the most respectively；Quiet chopping block and dynamic chopping block it is symmetrically arranged with on described support work surface；Being respectively provided with dovetail part on the end face of described quiet chopping block and dynamic chopping block, this dovetail part adapts with the dovetail groove on support most significant end or clamping block respectively；Described clamping block is also disposed on support work surface, also has prominent guide frame bottom clamping block, and this prominent guide frame matches with the gathering sill on support work surface；Also having perforation in the middle part of clamping block, the middle part of guide pillar II passes this perforation；Being provided with cylinder I bottom described raising plate, the piston rod of cylinder I points to bottom raising plate vertically upward；Described clamping block side is additionally provided with cylinder I I, and the piston rod of cylinder I I points to the side that clamping block is relative with dynamic chopping block joint face；Centre position, described slide plate bottom surface is provided with impact block, and slide plate upper surface centre position is provided with pneumatic vibrator；Between described quiet chopping block and dynamic chopping block, the side of passage is provided with out stockline, and opposite side is provided with feeding line.
2. the automatic shaping machine in transformer manufacturing as claimed in claim 1, it is characterised in that: the longitudinal section of the prominent guide frame bottom described clamping block and the gathering sill on support work surface is inverted T-shape.
3. the automatic shaping machine in transformer manufacturing as claimed in claim 1, it is characterised in that go out described in: the upper surface of stockline and feeding line all with the surface holding level of support work surface.
4. the automatic shaping machine in transformer manufacturing as claimed in claim 1, it is characterised in that: described impact block has spherical outside surface structure, and this spherical outside surface structure adapts with the Internal Spherical Surface structure of slide plate bottom surface.
5. the automatic shaping machine in transformer manufacturing as claimed in claim 1, it is characterised in that: described support has forge piece of step type structure, and its work surface is positioned on scala media tread.
6. the automatic shaping machine in transformer manufacturing as claimed in claim 1, it is characterised in that: described feeding line and go out stockline both sides and be provided with baffle plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410754975.3A CN104505244B (en) | 2014-12-11 | 2014-12-11 | Automatic shaping machine applied to manufacturing of transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410754975.3A CN104505244B (en) | 2014-12-11 | 2014-12-11 | Automatic shaping machine applied to manufacturing of transformer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104505244A CN104505244A (en) | 2015-04-08 |
| CN104505244B true CN104505244B (en) | 2017-01-11 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410754975.3A Expired - Fee Related CN104505244B (en) | 2014-12-11 | 2014-12-11 | Automatic shaping machine applied to manufacturing of transformer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104505244B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107983797B (en) * | 2017-11-30 | 2019-07-16 | 五河县绍峰电器有限公司 | A kind of automatic shaping machine in transformer manufacturing |
| CN107824925A (en) * | 2017-12-12 | 2018-03-23 | 武汉科技大学 | The automatic processing system that a kind of LED lamp panel is connected in series |
| CN108906370A (en) * | 2018-07-28 | 2018-11-30 | 南漳富元鼎航空器材配件有限公司 | A kind of efficient automatic spraying machine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3903937A (en) * | 1968-07-10 | 1975-09-09 | Xerox Corp | Back wiring |
| CN201102832Y (en) * | 2007-08-28 | 2008-08-20 | 盈富(东莞)电器制品有限公司 | Pneumatic trimmer for steel piece of transformer |
| CN202839297U (en) * | 2012-09-29 | 2013-03-27 | 东莞市大忠电子有限公司 | Coil reshaping machine |
| CN203390120U (en) * | 2013-08-05 | 2014-01-15 | 乐清市众恒自动化科技有限公司 | Automatic coil shaping device |
| CN103606455A (en) * | 2013-10-22 | 2014-02-26 | 徐州格利尔科技有限公司 | Pin arranging device for transformer winding |
| CN204242804U (en) * | 2014-12-11 | 2015-04-01 | 重庆和平自动化工程股份有限公司 | Automatic shaping machine in a kind of transformer manufacturing |
-
2014
- 2014-12-11 CN CN201410754975.3A patent/CN104505244B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3903937A (en) * | 1968-07-10 | 1975-09-09 | Xerox Corp | Back wiring |
| CN201102832Y (en) * | 2007-08-28 | 2008-08-20 | 盈富(东莞)电器制品有限公司 | Pneumatic trimmer for steel piece of transformer |
| CN202839297U (en) * | 2012-09-29 | 2013-03-27 | 东莞市大忠电子有限公司 | Coil reshaping machine |
| CN203390120U (en) * | 2013-08-05 | 2014-01-15 | 乐清市众恒自动化科技有限公司 | Automatic coil shaping device |
| CN103606455A (en) * | 2013-10-22 | 2014-02-26 | 徐州格利尔科技有限公司 | Pin arranging device for transformer winding |
| CN204242804U (en) * | 2014-12-11 | 2015-04-01 | 重庆和平自动化工程股份有限公司 | Automatic shaping machine in a kind of transformer manufacturing |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104505244A (en) | 2015-04-08 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170405 Address after: 400039 Chongqing Jiulongpo Branch City Road No. 71, No. 71, No. 1 of Erlang students Pioneering Park A building 6 floor Patentee after: CHONGQING XINHEPING AUTOMATION CO.,LTD. Address before: 400039 Chongqing Jiulongpo Branch City Road No. 77 students Pioneering Park A building six floor Patentee before: CHONGQING HEPING AUTOMATION ENGINEERING Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170111 |