CN104500192B - Turbo-charged diesel intelligent high-efficiency purification method and device - Google Patents

Turbo-charged diesel intelligent high-efficiency purification method and device Download PDF

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Publication number
CN104500192B
CN104500192B CN201410583414.1A CN201410583414A CN104500192B CN 104500192 B CN104500192 B CN 104500192B CN 201410583414 A CN201410583414 A CN 201410583414A CN 104500192 B CN104500192 B CN 104500192B
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water
steam
water tank
turbo
heat exchanger
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CN104500192A (en
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吕传义
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/40Engine management systems

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Abstract

The present invention relates to a kind of turbocharging internal-combustion engines high-level cleaner intelligent control system, especially turbocharged diesel system.Turbo-charged diesel intelligent high-efficiency purification method, it is directly to be passed through superheated steam with overheated steam pipe in the per cylinder engine of diesel engine so that steam and air are independently divided into cylinder.Realize and water inlet tube valve is housed on the turbo-charged diesel intelligent high-efficiency purifier of methods described, including a water tank, the cold water pipe of water tank water outlet and is connected with the water inlet of heat exchanger water tank;Heat exchanger water tank is arranged in engine exhaust pipe outer wall and water source is heated by heat exchange method;Heat exchanger radiator drain accesses water tank by steam-water separator gas outlet, and steam-water separator delivery port accessed hot vaporizer by water pump access flow controller, flow controller.The present invention solves other steam power patented technologies and haves the shortcomings that steam air mixedly appears cooling reductive water and sulphur formation acid corrosion cylinder.

Description

Turbo-charged diesel intelligent high-efficiency purification method and device
Technical field
The present invention relates to a kind of turbocharging internal-combustion engines high-level cleaner intelligent control system.Especially turbine The improvement of turbocharged diesel system.
Background technology
From the point of view of current engine thermal efficiency and exhaust emissions, because engine fuel burning is insufficient, power output Power only accounts for fuel oil burning total amount of heat 40%-50% (diesel engine) or 30%-35% (gasoline engine), and other heats are then through cooling system System and exhaust emissions are discharged into air and cause air ambient to pollute.Therefore, it is to improve engine thermal effect to reclaim engine tail gas heat quantity The effective way of rate.From the technological approaches that domestic and international exhaust energy is utilized, there is refrigeration heating thermo-electric generation fuel to urge Change reformation and be followed by power turbine, install the modes such as power circulating device additional.Because exhaust energy grade is low, reclaim relatively difficult Feature, makes existing technology still suffer from more problem, such as not high using the energy conversion efficiency of thermo-electric generation, using fuel catalytic Reforming technique implementation process is relatively difficult, and relatively low using residual-heat heating refrigerating efficiencies, the power turbine scope of application is narrower, is followed by Power circulating device structure is more complicated, and engine thermal efficiency utilizes relatively low, and exhaust pollutant emission problem does not obtain completely net Change etc..By the retrieval discovery to prior art literature, China Patent Publication No. CN (1363764A, 1719004A) invention name Claim:Internal combustion engine gas injection turbo charge system, utilizes engine exhaust heat aqueous water, and will add that application discloses one kind Overheated steam after heat is injected into the mixing of turbine advance promoting the circulation of qi vapour to increase turbine expansion work(, reaches that improvement engine section is born The gas injection turbo charge system of lotus performance, but gas injection turbo charge system low engine speed operating mode also work, cause turbine Exhaust back pressure is higher, and engine charge is less.
While Chinese patent CN1719004A denominations of invention:Steam environment protection mixed powder device of internal combustion engine, using putting exhaust The intraperitoneal heating tube heating water that sets of pipe produces steam, is mixed after vaporific water vapour is mixed with combustible gas (oily air) while entering cylinder Combination burning reduction discharge.The patent haves the shortcomings that the intraperitoneal heating tube heating water that sets of blast pipe is:Inblock cylinder vapour lock can be increased Power, reduces cylinder intake air quantity, can reduce engine power performance.Because air oil gas mixing ratio is up to 1:More than 25, overheat is steamed Steam condensate (SC) is produced because cooling can occur immediately for temperature reduction when vapour and air mixing, what steam condensate (SC) and oil firing were produced (S) reaction of Salmon-Saxl formation sulfuric acid corrosion cylinder block, above technology haves the shortcomings that recovery exhaust gas heat is less efficient and corrodes cylinder. Because dry saturation superheat steam temperature 150K, steam and air 25:Reduction temperature can form steam condensation immediately for 1 mixing Water.
The content of the invention
The shortcoming that the present invention exists for above-mentioned prior art, it is therefore an objective to invent a kind of energy-saving exhaust pipe featuring and intelligent high-efficiency Cleaning system, energy-saving exhaust pipe featuring increases exhaust bore reduction exhaust resistance, is changed using energy-saving exhaust pipe featuring inside and outside wall combined-circulation The new method of heat, it is possible to increase exhaust heat-energy organic efficiency, reduces engine heat loss, realizes energy-conservation.
Specifically, turbo-charged diesel intelligent high-efficiency purification method, it is each gas of engine in diesel engine Directly superheated steam is passed through in cylinder with overheated steam pipe so that steam and air are independently divided into cylinder.
The method for providing superheated steam in the present invention simultaneously is that water source is added by heat exchange in engine exhaust pipe outer wall Hot water after heat, and heating is passed through with spray regime to be converted into positioned at crossing for enmgine exhaust outlet in hot vaporizer Vapours is passed through cylinder.
Realize the turbo-charged diesel intelligent high-efficiency purifier of methods described, including a water tank, water tank water outlet Cold water pipe on tube valve and be connected equipped with water inlet with the water inlet of heat exchanger water tank;Heat exchanger water tank is arranged on engine exhaust Water source is heated in pipe outer wall and by heat exchange method;Heat exchanger radiator drain accesses water by steam-water separator gas outlet Case, steam-water separator delivery port is by water pump access flow controller, and flow controller accessed hot vaporizer, crosses hot vaporizer Positioned at enmgine exhaust exhaust outlet and the water smoke being passed through in hot vaporizer is converted into by superheated steam with heat exchange mode, Cross hot vaporizer and per cylinder engine is passed through by steam pipe.
The mode of steam, air-fuel mixture air inlet is changed to the new method that steam, air are independently divided into cylinder by the present invention, Overcome steam air combination cooling and produce the shortcoming that reduction condensed water produces chemical attack cylinder.Intelligent control system is being changed Hot device water temperature reaches that boiling temperature sensor starts heat exchanger system, and intelligent control system is automatic in low engine speeds operating mode Close heat exchanger system, it is ensured that the normal air inflow of turbo-charged diesel, recover cylinder normal operating conditions.In high speed operating mode Open heat exchanger and reclaim superheated steam and fuel oil generation water gas reaction burning under engine exhaust heat, cylinder oil combustion high temperature Speed, which is improved, can increase power.Help to realize engine high-efficiency purification reduction pollutant emission.
Brief description of the drawings
Fig. 1 is that apparatus of the present invention use connection diagram;
Fig. 2 is turbocharging gas handling system schematic diagram of the present invention;
Fig. 3 is turbocharging gas handling system of the present invention and cylinder connection diagram;
Fig. 4-1 is blast pipe of the present invention and evaporation structure schematic diagram;Fig. 4-2 is Fig. 4-1 upward views;
Fig. 5 is inventive flow controller schematic diagram;
Fig. 6 is nozzle schematic diagram in the present invention;
Fig. 7 is present invention heat exchanger water tank principle schematic;
Fig. 8 is present system control principle schematic diagram;
Embodiment
Turbo-charged diesel intelligent high-efficiency purification method, it is directly used in the per cylinder engine of diesel engine Overheated steam pipe is passed through superheated steam so that steam and air are independently divided into cylinder.Turbo-charged diesel is intelligent high Purification method is imitated, is that water source is heated by heat exchange in engine exhaust pipe outer wall, and the hot water after heating is with the side of injection Formula is passed through to be converted into superheated steam and is passed through cylinder positioned at crossing of exporting of enmgine exhaust in hot vaporizer.
Realize the turbo-charged diesel intelligent high-efficiency purifier system of methods described as shown in figure 1, including one Water inlet tube valve 8 is housed on water tank 4, the cold water pipe 7 of the water outlet of water tank 4 and is connected with the water inlet of heat exchanger water tank 13;Heat exchanger Water tank 13 is arranged in engine exhaust pipe outer wall and water source is heated by heat exchange method;The outlet pipe of heat exchanger water tank 13 leads to The device gas outlet of steam-water separation 12 access water tank 4 is crossed, the delivery port of steam-water separator 12 passes through the access flow controller 11 of water pump 5, stream Amount controller 11 accessed hot vaporizer 10, crosses hot vaporizer 10 and is located at the exhaust outlet of enmgine exhaust 9 and with heat exchange side The water smoke being passed through in hot vaporizer is converted into superheated steam by formula, and it is every that mistake hot vaporizer 10 is passed through engine by steam pipe 14 Individual cylinder 3.
As shown in Fig. 2-Fig. 3, multiple superheated steam air intake branch 2-1, the air intake branch 2-1 are connected with steam pipe 14 Outlet termination is formed with elbow, and with necking.Air intake branch 2-1 quantity is equal with engine cylinder number, and the elbow of its termination is made Go deep into superheated steam direct cylinder injection 3 for air nozzle in engine 2-4 cylinder intake valve 2-3.2-2 in Fig. 2-Fig. 3 For turbocharging airscoop shroud.
As shown in Fig. 4-1, Fig. 4-2, cross hot vaporizer 10 and be located at the exhaust outlet of enmgine exhaust 9, and overheat steaming It is continuous coil pipe to send out device 10, at the same be distributed in per cylinder engine exhaust manifold 9 exhaust outlet (such as Fig. 4-1, Fig. 4- 2 six cylinders start as six exhaust outlets of C1-C6) have with exhaust port shape identical circular arc to increase heating surface area.
Shown in Fig. 5-Fig. 6, flow controller 11 is by tubule 5-1 and the mounting seat of tubule afterbody with contraction mouth nozzle 5-2 is constituted.Flow controller 11 is arranged on by mounting seat 5-2 on the outlet pipe of water pump 5.
As shown in fig. 7, in the middle of heat exchanger water tank 13 there is dividing plate 7-1 to be divided into hot-water cavity and cold water cavity, while Built-in temperature sensor 7-2, temperature sensor 7-2 is electrically connected with water pump 5.Limbers is formed with dividing plate 7-1.
Fig. 8 illustrates for control system principle of the present invention.
Hot vaporizer is crossed in the exhaust branch pipe air inlet plane groove of blast pipe, is connected with cylinder steam vent Connect, water tank and the connection of energy-saving exhaust pipe featuring heat exchanger water tank, heat exchanger water tank steam-water separators and energy-saving exhaust pipe featuring circulation heat exchanger Import and heat-exchanger pump be connected with steam branch pipe, steam branch pipe steam branch pipe nozzles in the engine charge cover, which are stretched into, to be started Machine air intake duct is away from valve for engine 0.15cm, high water tank sensor heat exchanger water tank temperature sensor revolution speed sensings Device water pump stepless speed changers are connected with intelligent controller.Intelligent controller system uses digitalized electron technology, system spirit Sensitivity height is anti-interference, and performance is stablized safe and reliable.The present invention is on the basis of turbocharger, by turbo-charged diesel airscoop shroud It is changed to steam inlet branch passageway, the separated exhaust branch pipe steam vent of 6 independences of Diesel Engine Exhaust Pipe be changed to connection one puts down Face is overall, overall in improved exhaust tube wall and exhaust branch pipe plane, installs two groups of circulation heat exchangers and temperature sensor, intelligence additional Energy networked control systems, intelligent control system reaches that water boiling point starts efficient purifying system hot water water pump, hot water in water tank temperature Through jet-propelled circulation heat exchanger formation overheat dry saturated steam 97C degree hot water sprayed into positioned at steam vent of needle-like superfine spray orifice, Steam sprays into cylinder through bronchus nozzle, and air cooling steam can be avoided to produce reductive water, can prevent sulphur from being reacted into water Acid corrosion cylinder.Intelligent control system adjusts heat-exchanger pump exchanger heat supply according to engine load rotation speed change automatic open close Change, turbo-charged diesel tail gas heat quantity is reclaimed using heat exchanger, and the steam that water container heat exchanger is produced imports water tank water Heating, heat exchanger effectiveness can be improved by not only fully having reclaimed heat, and realize that excess steam feeds back water tank and prevents winter water Case freezes, and realizes round-the-clock engine work.Heat exchanger effectiveness can be improved, promotes fuel oil fully to burn, turbine is improved The supercharged diesel engine thermal efficiency 20%, reduction engine burnup 20% realizes the pollutant of high-efficient purification 99%, and tail gas is greatly lowered Discharge.In middling speed high load capacity operating mode, intelligence control system starts heat-exchange device, and the increase of cylinder oxygen content promotes fuel abundant Burning.Heat exchange water supply pump is closed automatically in the slow-speed of revolution 750 turns/s controllers, and cylinder of diesel engine is resumed work normal condition. Tail gas heat quantity of the present invention is recovered as combined-circulation heat-exchange system, and heat recovery efficiency is high, and reasonable in design, simple in construction, technology reaches To BBG level, it is adaptable to various turbocharged engines.The present invention is through testing the Cylinder engine of natural inflow formula gasoline 4 Detection power 63KW increases to 75KW, tail gas CO discharges 0.39%, power increase by 20%, exhaust emissions state V marks new less than country Standard 61%.This technology result of the test after turbo-charged diesel repacking:Carload 10T running test power performance, is opened 40 kilometers/hour of intelligent high-efficiency cleaning system test car travel speed, closes intelligent high-efficiency cleaning system test car 30 kilometers/hour of travel speed.Exhaust emissions 0.03m_1, is the 1% of national automobile emissions standards after testing.Tail gas clean-up is imitated Rate is close to zero-emission.Intelligent high-efficiency cleaning system can improve engine thermal efficiency 25%, while efficiently reduction purification tail gas, Advanced EFI high-pressure common rail engine exhaust emission level is exceeded.Intelligent high-efficiency cleaning system can apply to water cooling hair Motivation air cooling engine high-power diesel engines improve thermal efficiency reduction tail gas pollution.

Claims (6)

1. turbo-charged diesel intelligent high-efficiency purification method, it is characterized in that in the per cylinder engine of diesel engine directly Superheated steam is passed through with overheated steam pipe so that steam and air are independently divided into cylinder, particular by engine exhaust Heat exchanger water tank in pipe outer wall is heated with heat exchange method to water source, and heat exchanger radiator drain passes through steam-water separator outlet Mouth access water tank, steam-water separator delivery port accessed hot vaporizer by water pump access flow controller, flow controller, and And the hot water after heating is passed through with spray regime and overheat steaming is converted into hot vaporizer positioned at crossing for enmgine exhaust outlet Vapour is passed through cylinder.
2. the turbo-charged diesel intelligent high-efficiency purifier of claim 1 methods described is realized, it is characterized in that including one On individual water tank (4), the cold water pipe (7) of water tank (4) water outlet equipped with water inlet tube valve (8) and with the water inlet of heat exchanger water tank (13) It is connected;Heat exchanger water tank (13) is arranged in engine exhaust pipe outer wall and water source is heated by heat exchange method;Heat exchanger Water tank (13) outlet pipe accesses water tank (4) by steam-water separator (12) gas outlet, and steam-water separator (12) delivery port passes through water Pump (5) access flow controller (11), flow controller (11) accessed hot vaporizer (10), crosses hot vaporizer (10) and is located at hair The water smoke being passed through in hot vaporizer is simultaneously converted into superheated steam, mistake by the exhaust outlet of motivation exhaust manifold (9) with heat exchange mode Hot vaporizer (10) is passed through per cylinder engine (3) by steam pipe (14).
3. turbo-charged diesel intelligent high-efficiency purifier according to claim 2, it is characterized in that steam pipe (14) On be connected with multiple superheated steam air intake branches (2-1), air intake branch (2-1) the outlet termination is formed with elbow, and with contracting Mouthful.
4. turbo-charged diesel intelligent high-efficiency purifier according to claim 2, it is characterized in that heat exchanger water tank (13) in the middle of there is dividing plate (7-1) to be divided into hot-water cavity and cold water cavity, while built-in temperature sensor (7-2), the temperature Degree sensor is electrically connected with water pump (5);Limbers is formed with dividing plate (7-1).
5. turbo-charged diesel intelligent high-efficiency purifier according to claim 2, it is characterized in that the flow control Device (11) processed is made up of tubule (5-1) and the mounting seat (5-2) of tubule afterbody with contraction mouth nozzle.
6. turbo-charged diesel intelligent high-efficiency purifier according to claim 2, it is characterized in that crossing hot vaporizer (10) it is a continuous pipe, while being distributed in the exhaust outlet of per cylinder engine exhaust manifold (9), continuous pipe is in exhaust ports With with exhaust port shape identical circular arc.
CN201410583414.1A 2014-10-27 2014-10-27 Turbo-charged diesel intelligent high-efficiency purification method and device Expired - Fee Related CN104500192B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87102463A (en) * 1987-03-30 1988-10-12 华中工学院 Six strokes adiabatic engine device
CN1202572A (en) * 1997-06-17 1998-12-23 抚顺市科学技术委员会 Double working medium united circulation single machine system engine
CN101769213A (en) * 2008-12-26 2010-07-07 龙口中宇机械有限公司 Fuel and steam combined internal combustion engine
CN103850712A (en) * 2012-11-29 2014-06-11 张卿 Internal evaporation type engine

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8528343B2 (en) * 2008-01-07 2013-09-10 General Electric Company Method and apparatus to facilitate substitute natural gas production
JP2009250139A (en) * 2008-04-08 2009-10-29 Toyota Motor Corp Engine waste heat collection system

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87102463A (en) * 1987-03-30 1988-10-12 华中工学院 Six strokes adiabatic engine device
CN1202572A (en) * 1997-06-17 1998-12-23 抚顺市科学技术委员会 Double working medium united circulation single machine system engine
CN101769213A (en) * 2008-12-26 2010-07-07 龙口中宇机械有限公司 Fuel and steam combined internal combustion engine
CN103850712A (en) * 2012-11-29 2014-06-11 张卿 Internal evaporation type engine

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