CN104499131A - Rough yarn precision length control device of roving machine - Google Patents
Rough yarn precision length control device of roving machine Download PDFInfo
- Publication number
- CN104499131A CN104499131A CN201410806420.9A CN201410806420A CN104499131A CN 104499131 A CN104499131 A CN 104499131A CN 201410806420 A CN201410806420 A CN 201410806420A CN 104499131 A CN104499131 A CN 104499131A
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- China
- Prior art keywords
- rail
- speed frames
- relay
- control device
- rove
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/32—Counting, measuring, recording or registering devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
A rough yarn precision length control device of a roving machine belongs to the field of cotton spinning machinery. The device comprises a host PLC, a display screen, a spindle rail direction detection element SQ2, a spindle rail position detection element SQ3, a spindle rail direction control relay J1, a front roller counting detection element SQ1, a doffing control relay J2 and a roving machine bidirectional electromagnet Y1 for executing spindle rail reversing work, wherein the PLC is the programmable logic controller and is provided with three input ends and three output ends; the three input ends are electrically connected with a length metering detection element SQ1, the spindle rail direction detection element SQ2 and the spindle rail position detection element SQ3; the three output ends are electrically connected with the display screen, the spindle rail direction control relay J1 and the doffing control relay J2. The device has a simple structure and is convenient and simple to operate; after corresponding program software is input into the programmable logic controller PLC, the doffing duration of a doffing machine every time and the total length of rough yarns can be recorded so that the length control errors of the rough yarns are controlled within 10cm, the wastes are few and the functions are complete; various parameters are directly displayed and the rough yarn precision length control device is suitable for various cotton spinning roving machines.
Description
Technical field
The present invention relates to a kind of accurate length control device of rove of Speed frames, belong to cotton spinning machinery technical field.
Background technology
Speed frames are one of important procedure machinery in cotton spinning engineering, but the rove ingot produced of existing Speed frames every only between length uneven, differ tens of rice, after impact, operation is produced, and causes significant wastage.The full yarn of Speed frames stops, and should accomplish " three is fixed ", i.e. fixed length, location, orientation: rove length certain when must reach when fixed length refers to spun rove ingot full yarn, be convenient on the fine spining machine of next process, carry out pagoda fragmentary works method or whole change yarn; Location refers to that the position being elevated rail residing when doffing is certain; The direction being elevated rail motion when orientation refers to and doffs is certain.The conveniently operation of creeling on fine spining machine, 1/3-1/2 At The Height that the lifting rail of General Requirements Speed frames drops to package doffs, domestic Speed frames now all adopt the electric contact be elevated with rail to start full yarn automatic stop arrangement, during normal spinning, though this electric contact touches travel switch with rail lifting and connects circuit, but because of the spindle turning around rove do not turn around full yarn time, the make and break contact of the long table of meter disconnects, so circuit is obstructed, when being namely commonly called as " full yarn " when spindle turns around full rove, length-counted device sends " full yarn " signal, full packages signal lamp is bright, the then circuit ON of contact travel switch, make main motor and the stall of air draught motor of Speed frames, start automatic doffing mechanism simultaneously.If but when length-counted device sends full yarn signal, lifting rail is not when being the position being in contact, and rail still moves, and spindle continues around yarn, just to doff parking until lifting rail touches travel switch.The meter length of such Speed frames and the different length inaccuracy making rove of parking spot, general error is at 40 meters to 70 meters, individual other can reach more than 100 meters, these uneven tens of meters of rove are commonly called as " soft end ", can make troubles to following process and must slice off, " soft end " that slice off, though recyclable for secondary board yarn production after special equipment process, the more wastes of " soft end " yield be larger, finally cause the cost up of cotton yarn manufacturing enterprise, benefit reduces.Such as Siro-spun yarn-SEILE textile is the draw zone being fed fine spining machine by two rove bars at regular intervals, resultant yarn is twisted respectively after drawing-off, when two rove length there are differences, after a rove spins sky, another rove must be taken away by tender, but for middle coarse yarn, sub-thread is run when the non-Timeliness coverage of tender, also broken end is there will not be when tension stability, major part one-ply yarn can go out from the operation sheet that falls at spindle, but also have a small amount of one-ply yarn and flow into final products, cause substandard products to affect product quality.
Summary of the invention
For overcoming the above-mentioned defect of existing Speed frames length control device, the object of this invention is to provide the accurate length control device of a kind of Speed frames, in order to realize Speed frames precise fixed-length, make the cotton yarn ingot length produced equal, solve above-mentioned Speed frames loss large, the difficult problem that productivity effect is low, production cost is high.
For solving its technical problem, the technical solution used in the present invention is: the accurate length control device of the Speed frames rove designed, and this device comprises: the Speed frames bidirectional electromagnet Y1 of main frame PLC, display screen, rail angle detecting SQ2, rail position detection SQ3, rail direction controlling relay J 1, front roller count detection SQ1, doff control relay J2 and execution rail commutation work; Wherein, PLC is programmable controller, this PLC has three inputs, three outputs, three inputs are electrically connected with meter long detecting element SQ1, rail angle detecting element SQ2 and rail position detection SQ3 respectively, and three outputs are electrically connected with display screen, rail direction controlling relay J 1 and the control relay J2 that doffs respectively;
Wherein, the long detecting element SQ1 of described meter is arranged on the front roller counting end of Speed frames, and rail angle detecting element SQ2 is arranged on the rail angle detecting point of Speed frames, and rail position is detected SQ3 and is arranged on the rail position detection point of Speed frames;
Described rail direction controlling relay J 1 has two pairs of normally opened contacts and two pairs of normally-closed contacts, and the control relay J2 that doffs has a pair normal opened contact; Two pairs of normally-closed contacts of J1 relay are serially connected with between the control output end of Speed frames and bidirectional electromagnet Y1, and to reach the object of normal Spinning process, the action of two pairs of normally opened contacts of J1 relay can realize the action of the direction switching of bidirectional electromagnet Y1; J2 is transported to the signaling point that doffs of Speed frames by a pair inner normally opened contact signal that fixed length to be doffed.
During work, described PLC according to former Speed frames doff rove production length on " fixed length, location, directed three fixed " key element of action and display screen setting and count the related data that long detecting element, rail angle detecting element and rail position detecting element collect and carry out calculation and control, length control device is commutated in advance in position the most accurately, guarantee Speed frames in fixed length position, the downward reeling condition of rove, be wound on accurate parking when three kinds, rove centre position state meets, realize length fixing function.
Compared with prior art, the present invention has following features and progress: because the present invention adopts PC application and counting, direction, three, position detecting sensor, and observed, controlled by a pair relay tip the adhesive of the commutation electromagnet of Speed frames by display, realize rove Length Control.Therefore the advantage of this device is, the precision of control rove length is high, waste is few, perfect in shape and function, and all kinds of parameter display is directly perceived, and easy and simple to handle, strong adaptability is easy to utilize.It can realize following function:
1, length setting function; 2, fixed length error zero offset capability; 3, velocity error coefficient debugging functions;
4, malfunction coefficient function; 5, the time of doffing/length records table function.
Accompanying drawing explanation
Fig. 1 is the structural representation block diagram of PC application in the present invention;
Fig. 2 be in Fig. 1 direction controlling relay J 1 at the annexation schematic diagram of Speed frames rail commutation control parts;
Fig. 3 is the annexation schematic diagram of control relay J2 at Speed frames commutation control parts that doff in Fig. 1.
In figure: PLC is programmable controller, J1 is direction controlling relay, and J2 doffs control relay, and SQ1 is the long detecting element of meter, and SQ2 is rail angle detecting, and SQ3 is that rail position is detected, and Y1 is bidirectional electromagnet.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further described:
See accompanying drawing: be fixed with one piece of circuit board under the panel of Speed frames, this circuit board being welded with model is just navigate in Siemens s7-200 or Shanghai, the PC application of letter is closed in Shenzhen, be connected to meter long detecting element SQ1, rail angle detecting element SQ2 and rail position detecting element SQ3 at three inputs of this PLC, three outputs are connected to display screen, rail direction controlling relay J 1 and the control relay J2 that doffs; Wherein the model of SQ1, SQ2 and SQ3 is LJ12A3-4-C, and the model of relay J 1, relay J 2 is respectively HH53P-L;
Wherein: rail direction controlling relay J 1 has two pairs of normally opened contacts and two pairs of normally-closed contacts, two pairs of normally-closed contacts of this relay are serially connected with between the control output end of Speed frames and bidirectional electromagnet Y1, to reach the object of normal Spinning process, the action of two pairs of normally opened contacts of this J1 relay can realize the action of the direction switching of bidirectional electromagnet Y1;
Wherein: the control relay J2 that doffs has a pair normal opened contact; This relay is serially connected in Speed frames and doffs between signal control end and 24 volts of dc sources, is transported to the signaling point that doffs of Speed frames when relay J 2 adhesive by a pair inner normally opened contact signal that fixed length to be doffed, and the volume spindle realizing doffer falls ingot.
The present invention proves through overtesting: this apparatus structure is simple, simply easy to operate, input corresponding program software in PC application after, length control device can be made to commutate in advance in position the most accurately, guarantee Speed frames in fixed length position, the downward reeling condition of rove, be wound on accurate parking when three kinds, rove centre position state meets, realize length fixing function, and have malfunction coefficient function, facilitate the trouble shoot of device.This device can make the rove fixed length error precision controlling of Speed frames within 10cm, is the best level of current textile industry rove cut to lengthen precision.
Claims (6)
1. the accurate length control device of the rove of Speed frames, is characterized in that: this device comprises: the Speed frames bidirectional electromagnet Y1 of main frame PLC, display screen, front roller count detection SQ1, rail angle detecting SQ2, rail position detection SQ3, rail direction controlling relay J 1, doff control relay J2 and execution rail commutation work; Wherein, PLC is programmable controller, this PLC has three inputs, three outputs, three inputs are electrically connected with meter long detecting element SQ1, rail angle detecting element SQ2 and rail position detection SQ3 respectively, and three outputs are electrically connected with display screen, rail direction controlling relay J 1 and the control relay J2 that doffs respectively.
2. the accurate length control device of the rove of Speed frames according to claim 1, it is characterized in that: the long detecting element SQ1 of described meter is arranged on the front roller counting end of Speed frames, rail angle detecting element SQ2 is arranged on the rail angle detecting point of Speed frames, and rail position is detected SQ3 and is arranged on the rail position detection point of Speed frames.
3. the accurate length control device of the rove of Speed frames according to claim 1, it is characterized in that: described rail direction controlling relay J 1 has two pairs of normally opened contacts and two pairs of normally-closed contacts, the control relay J2 that doffs has a pair normal opened contact, wherein two pairs of normally-closed contacts of J1 relay are serially connected with between the control output end of Speed frames and bidirectional electromagnet Y1, to reach the object of normal Spinning process, the action of two pairs of normally opened contacts of J1 relay can realize the action of the direction switching of bidirectional electromagnet Y1; J2 is transported to the signaling point that doffs of Speed frames by a pair inner normally opened contact signal that fixed length to be doffed.
4. the accurate length control device of the rove of Speed frames according to claim 1, is characterized in that: the model of described PC application is Siemens s7-200.
5. the accurate length control device of the rove of Speed frames according to claim 1, is characterized in that: the model of the long detecting element SQ1 of described meter, rail angle detecting element SQ2 and rail position detecting element SQ3 is LJ12A3-4-C.
6. the accurate length control device of the rove of Speed frames according to claim 1, is characterized in that: the model of described relay J 1, relay J 2 is respectively HH53P-L.
Priority Applications (1)
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CN201410806420.9A CN104499131A (en) | 2014-12-23 | 2014-12-23 | Rough yarn precision length control device of roving machine |
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CN201410806420.9A CN104499131A (en) | 2014-12-23 | 2014-12-23 | Rough yarn precision length control device of roving machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105297202A (en) * | 2015-11-27 | 2016-02-03 | 山东宏业纺织股份有限公司 | Automatic reversing device of roving frame |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0310995B1 (en) * | 1987-10-05 | 1992-07-08 | ELITEX koncern textilniho strojirenstvi | Method and apparatus for controlling the spinning units of a spinning machine |
CN2876112Y (en) * | 2006-03-22 | 2007-03-07 | 江苏白兔纺织集团股份有限公司 | High precision coarse yarn fixed length control circuit |
CN102418183A (en) * | 2011-09-08 | 2012-04-18 | 广东忠华棉纺织实业有限公司 | Precise fixed-length method and system for roving vehicle |
CN202404406U (en) * | 2011-11-17 | 2012-08-29 | 南通华强布业有限公司 | Roving re-piece control circuit |
CN204385369U (en) * | 2014-12-23 | 2015-06-10 | 湖南云锦集团股份有限公司 | A kind of accurate length control device of rove of Speed frames |
-
2014
- 2014-12-23 CN CN201410806420.9A patent/CN104499131A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0310995B1 (en) * | 1987-10-05 | 1992-07-08 | ELITEX koncern textilniho strojirenstvi | Method and apparatus for controlling the spinning units of a spinning machine |
CN2876112Y (en) * | 2006-03-22 | 2007-03-07 | 江苏白兔纺织集团股份有限公司 | High precision coarse yarn fixed length control circuit |
CN102418183A (en) * | 2011-09-08 | 2012-04-18 | 广东忠华棉纺织实业有限公司 | Precise fixed-length method and system for roving vehicle |
CN202404406U (en) * | 2011-11-17 | 2012-08-29 | 南通华强布业有限公司 | Roving re-piece control circuit |
CN204385369U (en) * | 2014-12-23 | 2015-06-10 | 湖南云锦集团股份有限公司 | A kind of accurate length control device of rove of Speed frames |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105297202A (en) * | 2015-11-27 | 2016-02-03 | 山东宏业纺织股份有限公司 | Automatic reversing device of roving frame |
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Application publication date: 20150408 |