CN104499040B - A kind of method for preparing crystal whisker of gypsum - Google Patents

A kind of method for preparing crystal whisker of gypsum Download PDF

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Publication number
CN104499040B
CN104499040B CN201410737390.0A CN201410737390A CN104499040B CN 104499040 B CN104499040 B CN 104499040B CN 201410737390 A CN201410737390 A CN 201410737390A CN 104499040 B CN104499040 B CN 104499040B
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China
Prior art keywords
gypsum
whisker
reaction
limestone powder
sulfuric acid
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CN201410737390.0A
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CN104499040A (en
Inventor
韩甲兴
杨刚
王幼琴
金强
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Upper Hypon Smelting Slag Comprehensive Exploitation Industrial Co Ltd
MCC Baosteel Technology Services Co Ltd
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Upper Hypon Smelting Slag Comprehensive Exploitation Industrial Co Ltd
MCC Baosteel Technology Services Co Ltd
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Abstract

The present invention provides a kind of method for preparing crystal whisker of gypsum, comprises the following steps:1)By the drying of lime stone sludge, limestone powder is obtained;2)Addition dilute sulfuric acid reaction in a certain amount of limestone powder is taken, calcium sulfate is generated;3)By step 2)After the calcium sulfate filtering of middle acquisition, add water and be made into calcium sulphate soln and control its concentration, add zinc sulfate as catalyst, after carrying out hydro-thermal reaction, filtering obtains final product semi-hydrated gypsum whisker;4)After semi-hydrated gypsum whisker is dried, anhydrous gypsum whisker is obtained.A kind of method for preparing crystal whisker of gypsum of the invention, using the lime stone sludge and sulfuric acid waste " turning waste into wealth " that are considered as waste residue that are produced in steel industry, prepares the anhydrous gypsum whisker with excellent properties.The method not only reduces the production cost of crystal whisker of gypsum, and protects environment, and preferably influence is produced with the harmonious development of environment to society.

Description

A kind of method for preparing crystal whisker of gypsum
Technical field
The invention belongs to technical field of inorganic material, and in particular to a kind of method for preparing crystal whisker of gypsum.
Background technology
Whisker atomic structural arrangement high-sequential in crystallization, lacks so that not accommodating and can slacken the larger of crystal Fall into, such as granular boundary, cavity, dislocation and structure are imperfect, near-complete crystal, cause the intensity of whisker close to material atom Between valence link theoretical strength, considerably beyond other reinforcing materials for largely using at present.
Crystal whisker of gypsum (i.e. calcium sulfate crystal whiskers Calcium Sulfate Whisker, also known as calcium sulphate micro-fibre, international business The name of an article is referred to as ONODA-GPF) it is a kind of new inorganic material with very high combination property.Calcium sulfate crystal whiskers be divided into it is anhydrous, Ban Shui, wherein three kinds of two water, anhydrous calcium sulfate whisker intensity highest.Dihydrate gypsum whiskers when being used more than 110 DEG C from not To the humidification of whisker, prospects for commercial application is small;Anhydrous and hemihydrate calcium sulfate crystal whisker then has intensity higher and uses valency Value.
Crystal whisker of gypsum as fibrous monocrystal, with perfect structure, complete profile, specific cross section, stabilization Size, be a kind of nonmetallic materials for having many properties, generally between 30-100, average length is draw ratio 30-400 μm, average diameter is 1-10 μm.Compared with other chopped fibers, with high temperature resistant, resist chemical, good toughness, intensity It is high, be easily surface-treated and the affinity of the polymer such as rubber plastic is strong, low toxin, and price is in whisker In it is relatively low, with the unrivaled ratio of performance to price of other whiskers.The range of application of crystal whisker of gypsum widely, is used primarily in and makes It is paper industry, composite enhancing, abrasives, Environmental Engineering Material, light building material, heat-barrier material, coating, paint, antistatic The aspects such as the manufacture of material.At present, the method for preparing crystal whisker of gypsum is more, and various methods have their own characteristics each, but all presence is produced into This height, product contains the problems such as crystallization water, draw ratio are uneven, and production method control condition is harsh.
Lime stone sludge is produced limestone crushing dedusting damping mud during quick lime is manufactured, and Baosteel is in converter In steelmaking process, generally require to add a certain amount of quick lime for slag making to adjust slag basicity.Therefore, Baosteel is annual About 200,000 tons of the lime stone sludge of generation.These lime stone sludge are long-term to pile up, it is also very desirable to which that finding one kind has as discarded object Effect treatment approach.
The content of the invention
The shortcoming of prior art in view of the above, it is an object of the invention to provide a kind of side for preparing crystal whisker of gypsum Method, for solving the problems, such as to lack the method for preparing crystal whisker of gypsum using lime stone sludge in the prior art.
In order to achieve the above objects and other related objects, a kind of method for preparing crystal whisker of gypsum of present invention offer, including with Lower step:
1) lime stone sludge is dried, obtains limestone powder;
Preferably, the main component in the lime stone sludge is calcium carbonate (CaCO3).Carbonic acid in the lime stone sludge Content >=the 90wt% of calcium.
Preferably, the drying temperature is 450-650 DEG C.Further, the drying temperature is 500 DEG C.
Preferably, the drying time is 2-4 hours.
Preferably, the particle diameter of the limestone powder is 1-10 μm.
2) addition dilute sulfuric acid reaction in a certain amount of limestone powder is taken, calcium sulfate is generated;
Preferably, the dilute sulfuric acid is the sulfuric acid waste of generation in industrial production.
Preferably, the dilute sulfuric acid is aqueous sulfuric acid.Further, the concentration of the dilute sulfuric acid is 5-15wt%.
Preferably, the reaction time is 4 ± 1 hours.Further, the reaction time is 4 hours.
Preferably, in the addition of the dilute sulfuric acid and limestone powder the material of calcium carbonate amount equivalent or excess.From And calcium carbonate is fully reacted.
3) by step 2) in obtain calcium sulfate filtering after, add water and be made into calcium sulphate soln and control its concentration, add Used as catalyst, after carrying out hydro-thermal reaction, filtering obtains final product semi-hydrated gypsum whisker to zinc sulfate;
Preferably, the calcium sulphate soln is the calcium sulfate aqueous solution.
Preferably, the concentration of the calcium sulphate soln is controlled to 10-30wt%.
Preferably, the zinc sulfate and the weight ratio of the addition of limestone powder are 1:15-25.
Further, the zinc sulfate and the weight ratio of the addition of limestone powder are 1:20.
Preferably, the condition of the hydro-thermal reaction is:Reaction vessel:Autoclave;Reaction temperature:120±5℃;During reaction Between:1 ± 0.5 hour.
Further, the condition of the hydro-thermal reaction is:Reaction vessel:Autoclave;Reaction temperature:120℃;During reaction Between:1 hour.
The principle of the hydro-thermal reaction is:Granular dihydrate gypsum produces structural rearrangement under high temperature hydrothermal condition, brilliant Body carries out one-dimensional growth, is changed into fibrous semi-hydrated gypsum whisker.
Preferably, the filtering uses strainer filtering.The filter screen is conventional use of 300 mesh nylon leaching net.
4) after semi-hydrated gypsum whisker is dried, anhydrous gypsum whisker is obtained.
Preferably, the condition of the dried process is:Treatment vessel:Drying oven;Treatment temperature:220±10℃;During treatment Between:1 ± 0.5 hour.
Further, the condition of the dried process is:Treatment vessel:Drying oven;Treatment temperature:220℃;During treatment Between:1 hour.
Present invention also offers a kind of lime stone sludge according to preparing the method for crystal whisker of gypsum in crystal whisker of gypsum is prepared Using.
As described above, a kind of method for preparing crystal whisker of gypsum of the invention, goes out from the angle of refuse reclamation, environmental protection Hair, by using in steel industry produce the lime stone sludge and sulfuric acid waste " turning waste into wealth " that are considered as waste residue, using water It is high that hot method is translated into quality (whisker length be 100-180 μm, draw ratio 60-100) high, economic value added, range of application Wide anhydrous gypsum whisker.The anhydrous gypsum whisker stable chemical nature prepared in the present invention, can be widely applied to papermaking Industry, composite enhancing, abrasives, Environmental Engineering Material, light building material, heat-barrier material, coating, paint, antistatic material The aspects such as the manufacture of material.A kind of method for preparing crystal whisker of gypsum of the invention, by setting preferred condition so as to overcome preparation Draw ratio inequality, the problems such as containing the crystallization water that crystal whisker of gypsum is present.A kind of method for preparing crystal whisker of gypsum in the present invention, belongs to Typical green chemistry process, complies fully with the requirement of the strategy of sustainable development, not only reduces the production cost of crystal whisker of gypsum, And protect environment, be applied to that socio-economic development will be played certain impetus in actual production, to society with The harmonious development of environment produces preferably influence.
Brief description of the drawings
Fig. 1 is shown as a kind of process flow diagram of method for preparing crystal whisker of gypsum of the invention
Fig. 2 is shown as the scanning electron microscope sem shape appearance figure of crystal whisker of gypsum in the present invention
Specific embodiment
The present invention is expanded on further with reference to specific embodiment, it should be appreciated that these embodiments are merely to illustrate the present invention Rather than limit the scope of the invention.
Embodiments of the present invention are illustrated below by way of specific instantiation, those skilled in the art can be by this specification Disclosed content understands other advantages of the invention and effect easily.The present invention can also be by specific realities different in addition The mode of applying is embodied or practiced, the various details in this specification can also based on different viewpoints with application, without departing from Various modifications or alterations are carried out under spirit of the invention.
Raw material and equipment that following examples are used:
1st, raw material
Lime stone sludge, sulfuric acid waste, purchased from upper Hypon smelting slag comprehensive exploitation Industrial Co., Ltd.;Water is running water; Zinc sulfate, purity 97%, purchased from Wujiang Nan Lin Fine Chemical Co., Ltd.
2nd, equipment
GCF-1L type autoclaves, purchased from Dalian automatic control equipment factory;SX2-4-10 type drying ovens, purchased from Maanshan City's electric furnace Factory.
Embodiment 1
As shown in figure 1, after lime stone sludge is dried 3 hours at 500 DEG C, obtaining the agstone that particle diameter is for 1-10 μm End.50g limestone powders are taken, addition is entered with the 5wt% dilute sulfuric acids of main composition-calcium carbonate equivalent in limestone powder or excess Row 4 hours of reaction, generate calcium sulfate.After the calcium sulfate filtering that will be obtained, add water and be made into calcium sulphate soln and control its solution Concentration be 10wt%, then add with lime stone weight ratio be 1:20 zinc sulfate is controlling temperature as catalyst After 1 hour of hydro-thermal is carried out in 120 DEG C of autoclave, filtering is taken out, filtrate is semi-hydrated gypsum whisker, then semi-hydrated gypsum is brilliant Dry 1 hour in 220 DEG C of drying oven must be immediately placed in, that is, obtains anhydrous gypsum whisker.
Embodiment 2
As shown in figure 1, after lime stone sludge is dried 3 hours at 500 DEG C, obtaining the agstone that particle diameter is for 1-10 μm End.50g limestone powders are taken, addition is entered with the 15wt% dilute sulfuric acids of main composition-calcium carbonate equivalent in limestone powder or excess Row 4 hours of reaction, generate calcium sulfate.After the calcium sulfate filtering that will be obtained, add water and be made into calcium sulphate soln and control its solution Concentration be 10wt%, then add with lime stone weight ratio be 1:20 zinc sulfate is controlling temperature as catalyst After 1 hour of hydro-thermal is carried out in 120 DEG C of autoclave, filtering is taken out, filtrate is semi-hydrated gypsum whisker, then semi-hydrated gypsum is brilliant Dry 1 hour in 220 DEG C of drying oven must be immediately placed in, that is, obtains anhydrous gypsum whisker.
Embodiment 3
As shown in figure 1, after lime stone sludge is dried 2 hours at 650 DEG C, obtaining the agstone that particle diameter is for 1-10 μm End.50g limestone powders are taken, addition is entered with the 15wt% dilute sulfuric acids of main composition-calcium carbonate equivalent in limestone powder or excess Row 3 hours of reaction, generate calcium sulfate.After the calcium sulfate filtering that will be obtained, add water and be made into calcium sulphate soln and control its solution Concentration be 30wt%, then add with lime stone weight ratio be 1:20 zinc sulfate is controlling temperature as catalyst After 1.5 hours of hydro-thermal are carried out in 115 DEG C of autoclave, filtering is taken out, filtrate is semi-hydrated gypsum whisker, then by semi-hydrated gypsum Whisker dries 1.5 hours in being immediately placed in 210 DEG C of drying oven, that is, obtain anhydrous gypsum whisker.
Embodiment 4
As shown in figure 1, after lime stone sludge is dried 4 hours at 450 DEG C, obtaining the agstone that particle diameter is for 1-10 μm End.50g limestone powders are taken, addition is entered with the 5wt% dilute sulfuric acids of main composition-calcium carbonate equivalent in limestone powder or excess Row 5 hours of reaction, generate calcium sulfate.After the calcium sulfate filtering that will be obtained, add water and be made into calcium sulphate soln and control its solution Concentration be 20wt%, then add with lime stone weight ratio be 1:20 zinc sulfate is controlling temperature as catalyst After 0.5 hour of hydro-thermal is carried out in 125 DEG C of autoclave, filtering is taken out, filtrate is semi-hydrated gypsum whisker, then by semi-hydrated gypsum Whisker dries 0.5 hour in being immediately placed in 230 DEG C of drying oven, that is, obtain anhydrous gypsum whisker.
Embodiment 5
As shown in figure 1, after lime stone sludge is dried 3 hours at 500 DEG C, obtaining the agstone that particle diameter is for 1-10 μm End.50g limestone powders are taken, the 7.5wt% dilute sulfuric acids with main composition-calcium carbonate equivalent or excess in limestone powder are added Carry out reacting 4 hours, generate calcium sulfate.After the calcium sulfate filtering that will be obtained, add water and be made into calcium sulphate soln and control its molten The concentration of liquid is 15wt%, and it is 1 then to add with lime stone weight ratio:20 zinc sulfate is warm in control as catalyst After degree carries out 1 hour of hydro-thermal in 120 DEG C of autoclave, filtering is taken out, filtrate is semi-hydrated gypsum whisker, then by semi-hydrated gypsum Whisker dries 1 hour in being immediately placed in 220 DEG C of drying oven, that is, obtain anhydrous gypsum whisker.
Embodiment 6
The anhydrous gypsum whisker that will be prepared in embodiment 1-5, is scanned using ESEM, as shown in Fig. 2 sweeping Retouch Electronic Speculum SEM to amplify under conditions of 250 times, it can be observed that anhydrous gypsum whisker has filamentary structure.Meanwhile, using sweeping The specification of the anhydrous gypsum whisker prepared in Electronic Speculum detection embodiment 1-5 is retouched, specific data are shown in Table 1.Can by table 1 Know, anhydrous gypsum whisker steady quality, the length of its whisker is about 100-180 μm, and draw ratio is about 60-100.It can be seen that, it is this Filamentary structure, excellent performance can be widely applied to multiple fields.
The testing result of the material performance index of table 1.
Classification Whisker length value range (μm) Whisker length (μm) Draw ratio value range Draw ratio
Embodiment 1 30-400 180 30-100 100
Embodiment 2 30-400 180 30-100 100
Embodiment 3 30-400 100 30-100 60
Embodiment 4 30-400 100 30-100 60
Embodiment 5 30-400 150 30-100 80
In sum, a kind of method for preparing crystal whisker of gypsum of the invention, is considered as useless using what is produced in steel industry The lime stone sludge and sulfuric acid waste " turning waste into wealth " of slag, prepare the anhydrous gypsum whisker with excellent properties.The method is not But the production cost of crystal whisker of gypsum is reduced, and protects environment, preferable shadow is produced with the harmonious development of environment to society Ring.So, the present invention effectively overcomes various shortcoming of the prior art and has high industrial utilization.
The above-described embodiments merely illustrate the principles and effects of the present invention, not for the limitation present invention.It is any ripe The personage for knowing this technology all can carry out modifications and changes under without prejudice to spirit and scope of the invention to above-described embodiment.Cause This, those of ordinary skill in the art is complete with institute under technological thought without departing from disclosed spirit such as Into all equivalent modifications or change, should be covered by claim of the invention.

Claims (2)

1. a kind of method for preparing crystal whisker of gypsum, comprises the steps of:
1) lime stone sludge is dried, obtains limestone powder;
2) addition dilute sulfuric acid reaction in a certain amount of limestone powder is taken, calcium sulfate is generated;
3) by step 2) in obtain calcium sulfate filtering after, add water and be made into calcium sulphate soln and control its concentration, add sulfuric acid Used as catalyst, after carrying out hydro-thermal reaction, filtering obtains final product semi-hydrated gypsum whisker to zinc;
4) after semi-hydrated gypsum whisker is dried, anhydrous gypsum whisker is obtained;
Step 1) in, the drying temperature is 450-650 DEG C;The drying time is 2-4 hours;
Step 3) in, the zinc sulfate is 1 with the weight ratio of the addition of limestone powder:15-25;
Step 4) in, the condition of the dried process is:Treatment vessel:Drying oven;Treatment temperature:210-230℃;During treatment Between:0.5-1.5 hours;
Step 1) in, the particle diameter of the limestone powder is 1-10 μm;
Step 2) in, the concentration of the dilute sulfuric acid is 5-15wt%;
Step 2) in, the reaction time is 3-5 hours;
Step 3) in, the concentration of the calcium sulphate soln is controlled to 10-30wt%;
Step 3) in, the condition of the hydro-thermal reaction is:Reaction vessel:Autoclave;Reaction temperature:115-125℃;During reaction Between:0.5-1.5 hours.
2. application of a kind of lime stone sludge in crystal whisker of gypsum is prepared.
CN201410737390.0A 2014-12-05 2014-12-05 A kind of method for preparing crystal whisker of gypsum Expired - Fee Related CN104499040B (en)

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CN105112989B (en) * 2015-10-14 2017-09-12 科洋环境工程(上海)有限公司 A kind of preparation method of calcium sulfate crystal whiskers

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