CN104497784B - Preparation method for hydrophobic nanometer modified resin composite paint used for LED base plate - Google Patents
Preparation method for hydrophobic nanometer modified resin composite paint used for LED base plate Download PDFInfo
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- CN104497784B CN104497784B CN201410690428.3A CN201410690428A CN104497784B CN 104497784 B CN104497784 B CN 104497784B CN 201410690428 A CN201410690428 A CN 201410690428A CN 104497784 B CN104497784 B CN 104497784B
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- mass parts
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
- C08K5/5406—Silicon-containing compounds containing elements other than oxygen or nitrogen
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/04—Ingredients treated with organic substances
- C08K9/06—Ingredients treated with organic substances with silicon-containing compounds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
- C09D7/62—Additives non-macromolecular inorganic modified by treatment with other compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2227—Oxides; Hydroxides of metals of aluminium
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/011—Nanostructured additives
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Inorganic Chemistry (AREA)
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Abstract
The invention relates to preparation of paint, and aims at providing a preparation method for hydrophobic nanometer modified resin composite paint used for an LED base plate. The method comprises: firstly uniformly dispersing nanometer alpha-Al2O3 and butanol; then adding a silane coupling agent KH560 and ageing, so as to obtain a modified alpha-Al2O3 sol, and performing concentration distillation; uniformly mixing 1H,1H,2H,2H-perfluorooctyltriethoxysilane, n-butanol and formic acid, then adding deionized water, and ageing to obtain a silicon fluoride oligomer sol; and dispersing the former two products, an epoxy resin monomer, 2-butanone, xylene and 2,2,4-trimethyl-1,3-pentanediolmono(2-methylpropanoate), so as to obtain the paint. By introducing alpha-Al2O3 nano-particle into a conventional epoxy resin coating, the heat conductivity of resin is improved, also the excellent coating property and the workability of resin are maximumly kept, and the price is relatively appropriate. The hydrophobicity is substantially improved, and the short circuit problem caused by air moist is reduced. The prepared hydrophobic nanometer modified resin composite paint is suitable for production processing on a conventional production line, and is beneficial improvement on the basis of a conventional epoxy-resin-coated aluminium base plate.
Description
Technical field
The present invention relates to coating technology, especially for the preparation of the dewatering nano modified resin composite coating of LED-baseplate
Method.
Background technology
LED-baseplate is to connect the bridge of LED and cooling mechanism, is that heat is delivered to the main thoroughfare in the external world from chip, because
And to LED whether can trouble free service particularly significant, the circuit line due to LED directly connects up in substrate, thus the heat conduction to substrate
Property and insulating properties require all very high.Simultaneously as LED circuit directly connects up on substrate, when surrounding air is moist, substrate is easy
Absorption steam, causes the phenomenons such as circuit-line short circuit.Traditional LED-baseplate material is generally fine aluminium substrate surface and coats one layer of resin
Insulating barrier is obtained, and in a typical LED structure, the heat that LED produces is transmitted to metal substrate by insulating barrier, then passes through
Thermal interfacial material is transmitted to radiator, thus can be diffused into heats most produced by LED by way of convection current
The in the air of surrounding.Resin insulating barrier has very high coating and adhesive force on aluminium sheet, but most aluminium base tree
Fat insulating barrier has the heat conductivity of very little even without thermal conductivity, so allows for heat and can not be transmitted to fin from LED
(metal substrate) is it is impossible to realize whole heat dissipation channel unimpeded.So, the heat history of LED will soon lead to LED failure.Therefore,
The aluminium base with high thermal conductivity is most important for LED.α-Al2O3It is that a kind of thermal conductivity factor is high, the oxidation of good insulating
Thing, is introduced in resin and can improve resin thermal conductivity well, the hydrophobic performance of silicon fluoride is very excellent simultaneously;The present invention selects
Select in the nano aluminium oxide (α-Al with high-termal conductivity2O3)For filler, resin insulating barrier coating is modified, so that resin is applied
Layer keeps on aluminium base that coating, adhesive force is excellent, insulating properties high on the premise of, reach high-termal conductivity, simultaneously silicon fluoride
Long fluorocarbon chain adsorbs, by substantially reducing substrate, the short circuit phenomenon that steam causes in wet condition.
Content of the invention
It is an object of the invention to overcoming deficiency of the prior art, provide a kind of nano modification tree for LED-baseplate
The preparation method of fat composite coating.
The invention provides a kind of preparation method of the nano modification resin compounded coating for LED-baseplate, including as follows
Step:
(1) under the stir speed (S.S.) of 800~1000r/min, by the nanometer α-Al of 20~30 mass parts2O3With 55~70 matter
It is uniformly dispersed in the butanol addition dispersion machine of amount part;Being subsequently adding hydrogen ion concentration in HCl regulation system is 10-3~10-4M, so
Add the silane coupler KH560 of 10~15 mass parts afterwards, be aged 24 hours at 50 DEG C, obtain receiving through KH560 surface modification
Rice α-Al2O3Colloidal sol;
(2) 20~30 mass parts tridecafluoro-n-octyltriethoxysilanes are added in 57~74 mass parts n-butanols, then
Add 1~3 mass parts formic acid to mix, add 5~10 mass parts deionized waters, be aged 48 hours at 60 DEG C, obtain
Silicon fluoride oligomer colloidal sol;
(3) L-H type Rotary Evaporators are utilized to modified α-Al2O3Colloidal sol concentrates distillation so that butanol evaporates, bath temperature
70 DEG C, rotary speed 60r/min, it is concentrated into α-Al2O3The mass concentration of colloidal sol is 50%~60%;
(4) by the concentration α-Al of 30~40 mass parts2O3Colloidal sol, 1~10 part of silicon fluoride oligomer colloidal sol, 30~60 mass
The epoxy monomer of part, the 2,2,4- tri- of the MEK of 1~10 mass parts, the dimethylbenzene of 1~5 mass parts and 3~7 mass parts
Methyl isophthalic acid, 3- pentanediol mono isobutyrate adds dispersion machine, disperses 1h, obtain under the rate of dispersion of 1500~2000r/min
Dewatering nano α-Al2O3Modified epoxy resin LED-baseplate coating.
In the present invention, nanometer α-Al described in step (1)2O3Average grain diameter in 200~300nm, phase purity exists
99.9%.
In the present invention, step (3) epoxy resin monomer is glycidol type epoxy resin 6101 epoxy resin E-44.
Compared with existing technology of preparing, the invention has the characteristics that:
Traditional LED epoxy resin aluminium coating baseplate material has that filming performance is good, and adhesive force is excellent, cheap plus
The advantages of work performance is good, but there is the critical defect of poor thermal conductivity, this has had a strong impact on the service life of LED component.LED at present
Thermal conductivity preferably aluminium oxide ceramic substrate, silicon carbide substrate in stock, but pottery is substantially relatively costly, and all relatively
Firmly, processing characteristics is poor, substandard products easily.Meanwhile, LED-baseplate is easily led because of absorption moisture content under the higher environment of humidity
Cause the line short on its surface, this is also the major reason causing LED component quality problems.For the problems referred to above, this
Invention introduces α-Al in conventional epoxies coating2O3Nano particle to improve the heat conductivility of resin, simultaneously farthest
Remain excellent coating and the processability of resin, price also relative good.On this basis, introduce the long fluorine of silicon fluoride
Carbochain makes resin hydrophobic performance significantly improve, and reduces the line short problem causing because there was dampness in the air.At present, in aluminium base
The process route of upper coated with resins coating is very ripe, is well suited for production and processing on existing production line.It is to conventional epoxy tree
Fat covers the useful improvement of aluminium base.
Specific embodiment
Below by example, the present invention is further described.
It is used for the preparation method of the nano modification resin compounded coating of LED-baseplate in the present invention, comprise the steps:
(1) under the stir speed (S.S.) of 800~1000r/min, by the nanometer α-Al of 20~30 mass parts2O3With 55~70 matter
It is uniformly dispersed in the butanol addition dispersion machine of amount part;It is subsequently adding in HCl regulation system hydrogen ion concentration 10-3~10-4M, so
Add the silane coupler KH560 of 10~15 mass parts afterwards, be aged 24 hours at 50 DEG C, obtain receiving through KH560 surface modification
Rice α-Al2O3Colloidal sol.
(2) 20~30 mass parts tridecafluoro-n-octyltriethoxysilanes are added in 57~74 mass parts n-butanols, add 1
~3 mass parts formic acid mix, and add 5~10 mass parts deionized waters, be aged 48 hours, obtain silicon fluoride low at 60 DEG C
Polymers colloidal sol.
(3) L-H type Rotary Evaporators are utilized to modified α-Al2O3Colloidal sol concentrates distillation so that butanol evaporates, bath temperature
70 DEG C, rotary speed 60r/min, it is concentrated into α-Al2O3The mass concentration of colloidal sol is 50%~60%;
(4) by the concentration α-Al of 30~40 mass parts2O3Colloidal sol, 1~10 part of silicon fluoride oligomer colloidal sol, 30~60 mass
The epoxy monomer of part, the 2,2,4- tri- of the MEK of 1~10 mass parts, the dimethylbenzene of 1~5 mass parts and 3~7 mass parts
Methyl isophthalic acid, 3- pentanediol mono isobutyrate adds dispersion machine, disperses 1h, obtain under the rate of dispersion of 1500~2000r/min
Dewatering nano α-Al2O3Modified epoxy resin LED-baseplate coating.
Test data in each embodiment see table (number of each component is mass fraction):
In embodiments of the invention:
Nanometer α-Al2O3Average grain diameter in 200~300nm, phase purity 99.9%, is had by Hangzhou super prestige nano material
Limit company produces.Nanometer α-Al2O3Grain graininess can neither be too little, nor too big, if grain graininess is too little (below 100nm)
Resin is difficult disperse, if grain graininess is too big (more than several microns), easily produces the phenomenon of particle sedimentation, be unfavorable for leading
The raising of hot property.
Butanol is to analyze pure butanol, and Hangzhou Chinese medicines group chemical reagent work produces.The reagent such as MEK, dimethylbenzene are analysis
Pure, Hangzhou Chinese medicines group chemical reagent work.Tridecafluoro-n-octyltriethoxysilane, purity 99.7%, Hangzhou chemical research institute produces.Epoxy
Resin monomer is glycidol type epoxy resin 6101 epoxy resin E-44, and the wooden Chemical Co., Ltd. in Jiangsu three produces.2,2,4-
Trimethyl -1,3- pentanediol mono isobutyrate purity 99.8%, Dongguan Jiang Long Chemical Co., Ltd. produces.
Last in addition it is also necessary to it is noted that listed above be only the present invention be embodied as example.Obviously, the present invention is not
It is limited to above example, can also have many deformation.Those of ordinary skill in the art can be straight from present disclosure
Connect all deformation derived or associate, be all considered as protection scope of the present invention.
Claims (2)
1. a kind of preparation method of the dewatering nano modified resin composite coating for LED-baseplate is it is characterised in that include as follows
Step:
(1) under the stir speed (S.S.) of 800~1000r/min, by the nanometer α-Al of 20~30 mass parts2O3With 55~70 mass parts
Butanol add dispersion machine in be uniformly dispersed;Being subsequently adding hydrogen ion concentration in HCl regulation system is 10-3~10-4M, Ran Houjia
Enter the silane coupler KH560 of 10~15 mass parts, be aged 24 hours at 50 DEG C, obtain nanometer α through KH560 surface modification-
Al2O3Colloidal sol;Described nanometer α-Al2O3Average grain diameter in 200~300nm, phase purity is 99.9%;
(2) 20~30 mass parts tridecafluoro-n-octyltriethoxysilanes are added in 57~74 mass parts n-butanols, be subsequently adding 1
~3 mass parts formic acid mix, and add 5~10 mass parts deionized waters, be aged 48 hours, obtain silicon fluoride at 60 DEG C
Oligomer colloidal sol;
(3) L-H type Rotary Evaporators are utilized to modified α-Al2O3Colloidal sol concentrates distillation so that butanol evaporates, bath temperature 70
DEG C, rotary speed 60r/min, it is concentrated into α-Al2O3The mass concentration of colloidal sol is 50%~60%;
(4) by the concentration α-Al of 30~40 mass parts2O3Colloidal sol, 1~10 part of silicon fluoride oligomer colloidal sol, 30~60 mass parts
Epoxy monomer, the 2,2,4- front three of the MEK of 1~10 mass parts, the dimethylbenzene of 1~5 mass parts and 3~7 mass parts
Base -1,3- pentanediol mono isobutyrate adds dispersion machine, disperses 1h, dredged under the rate of dispersion of 1500~2000r/min
Water nanometer α-Al2O3Modified epoxy resin LED-baseplate coating.
2. method according to claim 1 is it is characterised in that step (4) epoxy resin monomer is glycidol type ring
Oxygen tree fat 6101.
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CN101691909A (en) * | 2009-07-10 | 2010-04-07 | 东莞市万丰纳米材料有限公司 | LED packaging module and preparation method thereof |
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