A kind of low smell flame retardant thermoplastic polyurethane elastomer and preparation method thereof
Technical field
The invention belongs to polymeric material field, and in particular to a kind of low smell flame retardant thermoplastic polyurethane elastomer and its
Preparation method.
Background technology
Automotive trim and functional parts include the dividing plate in compartment, floor, instrument desk, steering wheel, air-conditioning downcomer, helped
Hand, luggage holder etc..With the development of high polymer material, some parts can recycle, and material is safe, easy to process
Material have increasingly been used on automotive trim.
The inside gadget of current many automobiles progressively uses TPUE (TPU) because its have it is good
Good elastomer performance and thermoplastic processing, fabulous wearability, low temperature flexibility, good physical and mechanical properties are excellent
Hydrolysis, oil resistant, solvent resistance, more important its is that one kind can be with recycling, and the material that can be degraded, to ring
Border protection has important contribution, therefore by the extensive welcome of people.
With the continuous enhancing that the growing and consumer of auto industry realizes to environment protection health, people require in-car empty
Gas is fresh, nontoxic, and quality is good.In-car volatile harmful material has attracted attention, and has caused the problem of smell
The concern of people.The source of in-car smell is many, and the volatile materials of automotive interior part is to influence in-car air
One of the main reason for quality.Macromolecule product is more and more used in automotive interior part, and what it contained has volatilization
The organic compound of property:Low molecular alkane, alkene, aromatic hydrocarbons, aldehyde, ketone material, these materials can be waved when temperature is slightly higher in the car
Uncomfortable smell is sent, results even in the uncomfortable reaction such as headache, allergy, faintness.
For odor problem, major automaker is subject to specification to these volatile harmful substances, and formulates
Relevant criterion, such as Volkswagen's VW ' s PV3900 standards, it uses 1~6 grade of evaluation, and rank is higher, and smell is got over
Greatly, could meet to require less than or equal to 3 grades;Yitong Passenger Train Co is tested using VDA 270-1992-10 standard, 1~5 grade
Evaluation criterion, rank is higher, and smell is bigger, could meet to require less than or equal to 3.5 grades, the present invention and use VDA 270-
1992-10 standard carries out test evaluation.
TPUE oxygen index (OI) is 18 or so, belongs to inflammable product, if product has a flame-retardancy requirements, such as up to
To the V-1/V-2/V-0 of UL 94 flame retardant rating, it must just add fire retardant and be modified, in order to increase fire retardant and thermoplasticity
The compatibility of polyurethane, can add some compatilizers in fire retardant, and some compatilizers can gasify volatilization at high temperature, in addition thermoplastic
Micromolecule additive in property polyurethane elastomer can equally gasify volatilization under the high temperature conditions.The gasification volatilization of small molecule can produce
Life causes product to be unable to reach requirement of the automotive trim for product odour compared with niff.
In Chinese invention patent " a kind of low-odor polypropylene ene compositions and preparation method thereof " (Authorization Notice No.:CN
102061036 B) in mention using odor suppressing agents to PP composite material carry out taste removal, its principle is to use loose structure
Material smell is adsorbed.A kind of Chinese invention patent " polypropylene composite of low smell " (application number:
200510026760.0) a kind of super-absorbent composition for absorbing gas, including smell sticking agent (amino acid, castor oil are proposed
Sour zinc mixture).
Rarely has the odor problem that patent solves flame retardant thermoplastic polyurethane elastomer at present, this patent combines traditional taste removal
Method, and the smell in flame retardant thermoplastic polyurethane elastomer product is targetedly removed, disclose a kind of resistance of low smell
Fire TPUE.
The content of the invention
Goal of the invention:In order to solve the above technical problems, first purpose of the present invention is that to disclose a kind of low smell fire-retardant
TPUE;Second object of the present invention is to disclose one kind to prepare this low poly- ammonia of smell flame-proofed thermoplastic
The method of ester elastomer.
Technical scheme:A kind of low smell flame retardant thermoplastic polyurethane elastomer, it is composed of the following components, with parts by weight table
It is shown as:
TPUE:66~90 parts;
Fire retardant:10~30 parts;
Antioxidant:0.1~0.5 part;
Eliminating smell agent:0.2~2 part.
As a kind of a kind of preferred scheme of low smell flame retardant thermoplastic polyurethane elastomer disclosed by the invention, the heat
Plastic polyurethane elastomer is polyester-type TPUE or Polyether-type thermoplastic polyurethane elastomer.
As a kind of a kind of preferred scheme of low smell flame retardant thermoplastic polyurethane elastomer disclosed by the invention, the resistance
Combustion agent is triphenyl phosphate, phosphate toluene diphenyl ester, triethyl phosphate, resorcinol double (diphenyl phosphoester), tripolyphosphates
One or more in sodium.
It is described anti-as a kind of a kind of preferred scheme of low smell flame retardant thermoplastic polyurethane elastomer disclosed by the invention
Oxygen agent is the phenolic antioxidant that molal weight is more than 600g/mol.
Further, phenolic antioxidant is the (3- (3,5- bis- (1,1- dimethyl ethyl) -4- hydroxy phenyls) of pentaerythrite four
Propionic ester), the hydroxy-phenylpropionic acid octadecanol ester of 3,5- di-t-butyls -4, N, N- it is double-[3- (3,5- di-t-butyl -4- hydroxy benzenes
Base) propiono hexamethylene diamine, the different monooctyl ester of 3,5- di-t-butyl -4- hydroxy phenylpropionic acids, 1,3,5- trimethyls -2,4,6- tri- (3,5- bis-
The tert-butyl group -4, hydroxy benzenes) one kind in benzene.
It is described to remove as a kind of a kind of preferred scheme of low smell flame retardant thermoplastic polyurethane elastomer disclosed by the invention
Taste agent is composed of the following components, is expressed as with parts by weight:30~50 parts of zeolite, 20~30 parts of clay, hydroxyapatite 10~
20 parts, 15~25 parts of zinc ricinate.
A kind of above-mentioned low smell method for preparing fire retardant thermoplastic polyurethane elastomer, comprises the following steps:
(1) 66~90 parts of TPUEs are weighed to add in high mixers, it is dehydrated 6 at 60~80 DEG C~
9min, stop dehydration after the moisture of the TPUE is less than 0.01%;
(2) 10~30 parts of fire retardants, 0.1~0.5 part of antioxidant and 0.2~2 part of eliminating smell agent are added into high mixer respectively,
1~3min is mixed under the low speed, forms premix;
(3) premix in step (2) is positioned over double screw extruder, at 160~175 DEG C, screw rod turns temperature control
Melting extrusion under conditions of 180~240 revs/min of speed, low smell flame retardant thermoplastic polyurethane elastomer is obtained after granulating and drying.
Beneficial effect:A kind of low smell flame retardant thermoplastic polyurethane elastomer disclosed by the invention and preparation method thereof, tool
There is following beneficial effect:
1st, the characteristic with reference to flame retardant thermoplastic polyurethane elastomer in high temperature process, by adding cellular structure material
Such as:Zeolite, clay, hydroxylapatite adsorption small-molecule substance, while be combined into small-molecule substance greatly by chemically reacting
Molecule makes it reduce volatile quantity;
2nd, this controls the smell of flame retardant thermoplastic polyurethane elastomer well, and material can be kept good in itself
Mechanical performance.
Embodiment:
The embodiment of the present invention is described in detail below.
Specific embodiment 1:
A kind of low smell method for preparing fire retardant thermoplastic polyurethane elastomer, comprises the following steps:
(1) 66 parts of polyester-type TPUEs (E185, the production of Shandong Mei Rui new materials Co., Ltd) are weighed
Add in high mixer, 9min is dehydrated at 60 DEG C, stop after the moisture of polyester-type TPUE is less than 0.01%
Anti-avulsion water;
(2) 10 portions of triphenyl phosphates, 0.1 part of (3- (3,5- bis- (1,1- bis- of pentaerythrite four are added into high mixer respectively
Methylethyl) -4- hydroxy phenyls) propionic ester) and 0.2 part of eliminating smell agent, 1min is mixed under the low speed, forms premix;
(3) premix in step (2) is positioned over double screw extruder, temperature control is at 160 DEG C, screw speed 240
Melting extrusion under conditions of rev/min, low smell flame retardant thermoplastic polyurethane elastomer is obtained after granulating and drying.
Eliminating smell agent wherein in step (2) is expressed as with parts by weight:30 parts of zeolite, 20 parts of clay, hydroxyapatite 10
Part, 15 parts of zinc ricinate.
Specific embodiment 2:
A kind of low smell method for preparing fire retardant thermoplastic polyurethane elastomer, comprises the following steps:
(1) 90 parts of polyether thermoplastic elastic polyurethanes (M85, the production of Shandong Mei Rui new materials Co., Ltd) body is weighed to add
Enter in high mixer, 6min is dehydrated at 80 DEG C, stop after the moisture of the TPUE is less than 0.01% de-
Water;
(2) 30 parts of phosphate toluene diphenyl esters, 0.5 part of hydroxy phenyl third of 3,5- di-t-butyls -4 are added into high mixer respectively
Sour octadecanol ester and 2 parts of eliminating smell agents, 3min is mixed under the low speed, form premix;
(3) premix in step (2) is positioned over double screw extruder, temperature control is at 175 DEG C, screw speed 180
Melting extrusion under conditions of rev/min, low smell flame retardant thermoplastic polyurethane elastomer is obtained after granulating and drying.
Wherein eliminating smell agent is composed of the following components in step (2), is expressed as with parts by weight:50 parts of zeolite, 30 parts of clay,
20 parts of hydroxyapatite, 25 parts of zinc ricinate.
Specific embodiment 3
A kind of low smell method for preparing fire retardant thermoplastic polyurethane elastomer, comprises the following steps:
(1) 90 parts of polyester-type TPUEs are weighed to add in high mixer, 7min is dehydrated at 70 DEG C, treats institute
State TPUE moisture be less than 0.01% after stop dehydration;
(2) add respectively into high mixer 20 parts of triethyl phosphates, 0.3 part of N, N- it is double-[3- (3,5- di-t-butyl -4- hydroxyls
Base phenyl) propiono hexamethylene diamine and 1 part of eliminating smell agent, 2min is mixed under the low speed, forms premix;
(3) premix in step (2) is positioned over double screw extruder, temperature control is at 170 DEG C, screw speed 200
Melting extrusion under conditions of rev/min, low smell flame retardant thermoplastic polyurethane elastomer is obtained after granulating and drying.
Wherein eliminating smell agent is composed of the following components in step (2), is expressed as with parts by weight:40 parts of zeolite, 25 parts of clay,
15 parts of hydroxyapatite, 20 parts of zinc ricinate.
Specific embodiment 4:
Roughly the same with specific embodiment 1, difference is:
1st, fire retardant is 10 parts of resorcinols double (diphenyl phosphoester) and 10 parts of sodium tripolyphosphates.
2nd, antioxidant is by 0.1 part of pentaerythrite four (3- (3,5- bis- (1,1- dimethyl ethyl) -4- hydroxy phenyls) propionic acid
Ester) it is changed to 0.1 part of different monooctyl ester of 3,5- di-t-butyl -4- hydroxy phenylpropionic acids.
Specific embodiment 5:
Roughly the same with specific embodiment 1, it is not:
1st, fire retardant is 5 portions of triphenyl phosphates, 5 parts of phosphate toluene diphenyl esters, 5 parts of triethyl phosphates, 5 parts of resorcinols pair
(diphenyl phosphoester) and 5 parts of sodium tripolyphosphates;
2nd, antioxidant is by 0.1 part of pentaerythrite four (3- (3,5- bis- (1,1- dimethyl ethyl) -4- hydroxy phenyls) propionic acid
Ester) it is changed to 0.1 part 1,3,5- trimethyls -2,4,6- tri- (3,5- di-t-butyl -4, hydroxy benzenes) benzene.
Comparative example 1:
A kind of low smell method for preparing fire retardant thermoplastic polyurethane elastomer, comprises the following steps:
(1) 66 parts of polyester-type TPUEs (E185, the production of Shandong Mei Rui new materials Co., Ltd) are weighed
Add in high mixer, 9min is dehydrated at 60 DEG C, stop after the moisture of polyester-type TPUE is less than 0.01%
Anti-avulsion water;
(2) 10 portions of triphenyl phosphates, 0.1 part of (3- (3,5- bis- (1,1- bis- of pentaerythrite four are added into high mixer respectively
Methylethyl) -4- hydroxy phenyls) propionic ester), 1min is mixed under the low speed, forms premix;
(3) premix in step (2) is positioned over double screw extruder, temperature control is at 160 DEG C, screw speed 240
Melting extrusion under conditions of rev/min, low smell flame retardant thermoplastic polyurethane elastomer is obtained after granulating and drying.
Comparative example 2:
A kind of low smell method for preparing fire retardant thermoplastic polyurethane elastomer, comprises the following steps:
(1) 90 parts of polyether thermoplastic elastic polyurethanes (M85, the production of Shandong Mei Rui new materials Co., Ltd) body is weighed to add
Enter in high mixer, 6min is dehydrated at 80 DEG C, stop after the moisture of the TPUE is less than 0.01% de-
Water;
(2) add respectively into high mixer 30 parts of phosphate toluene diphenyl esters, 0.5 part of pentaerythrite four (3- (3,5- bis- (1,
1- dimethyl ethyls) -4- hydroxy phenyls) propionic ester), 3min is mixed under the low speed, forms premix;
(3) premix in step (2) is positioned over double screw extruder, temperature control is at 160 DEG C, screw speed 240
Melting extrusion under conditions of rev/min, low smell flame retardant thermoplastic polyurethane elastomer is obtained after granulating and drying.
Eliminating smell agent wherein in step (2) is expressed as with parts by weight:30 parts of zeolite, 20 parts of clay, hydroxyapatite 10
Part, 15 parts of zinc ricinate.
The experimental data of comparative example 1 and comparative example 2 is as follows:
Component |
Standard |
Unit |
Comparative example 1 |
Comparative example 2 |
Melt index (MI) |
ASTM D1238 |
g/10min |
38.6 |
30.2 |
Density |
ASTM D792 |
g/cm3 |
1.20 |
1.15 |
Hardness |
ASTM D2240 |
Shore A |
86A |
84A |
100% modulus |
ASTM D412 |
MPa |
7 |
6 |
300% modulus |
ASTM D412 |
MPa |
13 |
11 |
Tensile strength |
ASTM D412 |
MPa |
30 |
25 |
Tearing strength |
ASTM D412F |
kN/m |
100 |
90 |
Flame retardant rating |
UL94 |
Level |
V-0 |
V-0 |
Oder levels |
VDA 270 |
Level |
4 grades |
4.5 level |
The experimental data of specific embodiment 1~5 is as follows:
Component |
Standard |
Unit |
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Embodiment 4 |
Embodiment 5 |
Melt index (MI) |
ASTM D1238 |
g/10min |
31 |
35 |
34 |
36 |
39 |
Density |
ASTM D792 |
g/cm3 |
1.15 |
1.16 |
1.17 |
1.2 |
1.21 |
Hardness |
ASTM D2240 |
Shore A |
84A |
84A |
85A |
86A |
85A |
100% modulus |
ASTM D412 |
MPa |
6 |
5 |
5 |
7 |
8 |
300% modulus |
ASTM D412 |
MPa |
12 |
11 |
10 |
12 |
13 |
Tensile strength |
ASTM D412 |
MPa |
24 |
24 |
20 |
28 |
29 |
Tearing strength |
ASTM D412F |
kN/m |
87 |
90 |
82 |
96 |
97 |
Oder levels |
VDA 270 |
Level |
3.5 |
3 |
3.5 |
3 |
3.5 |
The data of the data of specific embodiment 1~5 and comparative example 1~2 carry out contrast as can be seen that gathering in flame-proofed thermoplastic
In the case that urethane elastomer basic components are essentially identical, after adding eliminating smell agent, the smell of product significantly dies down, and tests gas
Taste grade taste removal best results during eliminating smell agent addition 1%, can reach 3 grades below 3.5 grades.The present invention is for polyester
And polyether product is applicable.
Embodiments of the present invention are elaborated above.But the present invention is not limited to above-mentioned embodiment,
In art those of ordinary skill's possessed knowledge, it can also be done on the premise of present inventive concept is not departed from
Go out various change.