CN104496567A - System and method for producing biogas manure from pig excrement and urine as chemical fertilizer - Google Patents

System and method for producing biogas manure from pig excrement and urine as chemical fertilizer Download PDF

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Publication number
CN104496567A
CN104496567A CN201410780839.1A CN201410780839A CN104496567A CN 104496567 A CN104496567 A CN 104496567A CN 201410780839 A CN201410780839 A CN 201410780839A CN 104496567 A CN104496567 A CN 104496567A
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CN
China
Prior art keywords
biogas
equalizing tank
pig
chemical fertilizer
pond
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410780839.1A
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Chinese (zh)
Inventor
任启刚
程伟
陈鹏英
李登华
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SHANDONG XIANGLU AGRICULTURE AND PASTURE TECHNOLOGY Co Ltd
Original Assignee
SHANDONG XIANGLU AGRICULTURE AND PASTURE TECHNOLOGY Co Ltd
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Publication date
Application filed by SHANDONG XIANGLU AGRICULTURE AND PASTURE TECHNOLOGY Co Ltd filed Critical SHANDONG XIANGLU AGRICULTURE AND PASTURE TECHNOLOGY Co Ltd
Priority to CN201410780839.1A priority Critical patent/CN104496567A/en
Publication of CN104496567A publication Critical patent/CN104496567A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F3/00Fertilisers from human or animal excrements, e.g. manure
    • C05F3/06Apparatus for the manufacture
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Fertilizers (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The invention relates to a system and a method for producing biogas manure from pig excrement and urine as a chemical fertilizer. The system comprises a pig house, wherein a grating channel is connected to the bottom of the pig house and is connected with a dirt collecting tank, the dirt collecting tank is connected with a first regulating reservoir, the first regulating reservoir is connected with a second regulating reservoir, and the second regulating reservoir is connected with a CSTR (continuous stirred-tank reactor); the CSTR is connected with a secondary fermentation tank; the secondary fermentation tank is connected with a concentration tank; the concentration tank is connected with a solid-liquid separator. The system has the beneficial effects of effectively solving pollution of pig excrement and urine wastewater on environment, improving the surrounding ecological environment, reducing diseases, prolonging the breeding industry chain, reducing the usage amount of chemical fertilizers and pesticides and relieving soil pollution caused by the chemical fertilizers and the pesticides, is simple in structure, high in efficiency, convenient to operate and beneficial to sustainable development of economic society, saves cost and space, and can be used for driving the development of associated industries, promoting the recycling of resources and regulating the energy structure in China.

Description

A kind of Pig dung and urine produces the system and method that biogas residue and biogas liquid makes chemical fertilizer
(1) technical field
The invention belongs to agricultural breeding industry production technical field, particularly a kind of Pig dung and urine produces the system and method that biogas residue and biogas liquid makes chemical fertilizer.
(2) background technology
The development of the intensive mass-producing of China's livestock and poultry farm, brings discharge and the pollution problem of animal waste.A usual raising scale is that the pig farm year defecation urine of 10000 reaches 25000 tons.The harm of livestock fecaluria can not be ignored, and containing the germ such as colibacillus, nematode and insect in ight soil, direct use can cause propagation, the crop morbidity of disease and pest; Ight soil consumes the oxygen in soil in decomposition course, makes that soil is temporary is in anoxic condition, plant growth can be made to receive suppression, produce the obnoxious flavour such as methane, ammonia simultaneously, make soil and crop root injured.
At present, plant of China adopts direct method of application to dissolve ight soil, applying fertilizer dull season, fowl poultry kind ight soil just be nobody shows any interest in, in addition the accumulation that undressed ight soil not easily transports, volume is large, effective constituent is low, use cost is high, have to appoint, wind and weather, fertilizer efficiency runs off, severe contamination air, water quality and surrounding environment, constrain the Sustainable development of livestock industry.
How the fecaluria of fowl poultry kind is stored effectively and be used, especially in the bio-farm of reusable edible, feces of livestock and poultry is made fertilizer imposes on plant, melon and fruit, vegetables become our urgent problem.
(3) summary of the invention
The present invention in order to make up the deficiencies in the prior art, provide that a kind of structure is simple, efficiency is high, easy to operate, cost-saving and space, protection of the environment produce with Pig dung and urine the system and method that biogas residue and biogas liquid makes chemical fertilizer.
The present invention is achieved through the following technical solutions:
A kind of Pig dung and urine produces the system that biogas residue and biogas liquid makes chemical fertilizer, comprise pig house, it is characterized in that: bottom described pig house, be connected with grid canal, grid canal is connected with the dirty pond of collection, and collect dirty pond and be connected with the first equalizing tank, the first equalizing tank is connected with the second equalizing tank, second equalizing tank is connected with CSTR reactor, CSTR reactor is connected with Secondary Fermentation pond, and Secondary Fermentation pond is connected with concentration basin, and concentration basin is connected with solid-liquid separating machine.
Described first equalizing tank is connected with pulverizer.
Lift pump is provided with between the dirty pond of described collection and the first equalizing tank and between the first equalizing tank and the second equalizing tank.
Cutting pump is provided with between described second equalizing tank and CSTR reactor.
Pig dung and urine produces the method that biogas residue and biogas liquid makes chemical fertilizer, it is characterized in that: comprise the following steps:
(1), the sewage that produces of pig house removes after suspended substance through grid canal and enters the dirty pond of collection, and sewage pumps into the first equalizing tank after the dirty pond of collection stops 1 ~ 3 hour;
(2), by after pig manure fragmentation send into the first equalizing tank, pig manure and sewage are uniformly mixed;
(3), the raw material mixed is pumped into CSTR reactor by cutting pump;
(4), the biogas residue and biogas liquid gravity flow out of CSTR reactor enters Secondary Fermentation pond and ferments further;
(5) biogas residue and biogas liquid, after fermentation pumps into concentration basin, after concentrated through solid-liquid separating machine by natural pond slag and natural pond liquid separately;
(6), by natural pond slag make fertilizer through stirring, granulation, oven dry, secondary drying, screening, cooling, regrading, natural pond liquid is made natural pond liquid fertilizer after biochemical treatment tank process.
Preferably, in step (1), sewage stops 2 hours in the dirty pond of collection.
Preferably, in step (2), the TS concentration after pig manure and sewage being uniformly mixed controls to be 8% ~ 13%.
Preferably, in step (3), before raw material being pumped into CSTR reactor, the second equalizing tank is again pumped into, further mixing and stirring.
The invention has the beneficial effects as follows: efficiently solve the pollution of Piggery manure waste water to environment, improve the ecotope of surrounding, decrease the generation of disease, aquaculture industrial chain is elongated; Decrease the usage quantity of chemical fertilizer and agricultural chemicals, alleviate the soil pollution that chemical fertilizer and agricultural chemicals bring; Structure is simple, efficiency is high, easy to operate, cost-saving and space, is beneficial to the Sustainable development of economic society, has driven the development of related industries, has facilitated the recycle of resource, be beneficial to the adjustment of China's energy structure.
(4) accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is further illustrated.
Accompanying drawing 1 is structured flowchart of the present invention;
Accompanying drawing 2 is the process flow sheet that natural pond of the present invention slag makes fertilizer;
(5) embodiment
Accompanying drawing is a kind of specific embodiment of the present invention.This embodiment comprises pig house, grid canal is connected with bottom pig house, grid canal is connected with the dirty pond of collection, collect dirty pond and be connected with the first equalizing tank, first equalizing tank is connected with the second equalizing tank, and the second equalizing tank is connected with CSTR reactor, and CSTR reactor is connected with Secondary Fermentation pond, Secondary Fermentation pond is connected with concentration basin, and concentration basin is connected with solid-liquid separating machine.First equalizing tank is connected with pulverizer.Collect between dirty pond and the first equalizing tank and between the first equalizing tank and the second equalizing tank and be provided with lift pump.Cutting pump is provided with between second equalizing tank and CSTR reactor.
Pig dung and urine of the present invention production biogas residue and biogas liquid is adopted to make the method for chemical fertilizer, sewage by irrigation canals and ditches by place flow automatically enter treatment facility before, waste water is first through grid canal, after removing levitated object large in waste water by grid canal, waste water is from flowing into the dirty pond of collection, and the difference of filtering as required needs grid canal to be divided into fine fack and coarse rack.Due to flushing waste water discharge periodicity, water yield change greatly, needs waste water to be introduced the dirty pond of collection and stays for some time, be generally 1 ~ 3 hour, preferably 2 hours, ensure the normal operation of follow-up structures.Then the first equalizing tank is pumped into, the pig manure of pulverizing is sent into the first equalizing tank, pig manure and sewage enter the first equalizing tank to be needed to dilute conciliation further, establishes whipping appts bottom the first equalizing tank simultaneously, make it all to measure homogeneous, ensure the normal operation of follow-up structures.The second equalizing tank is again pumped into after being uniformly mixed, after making its TS concentration reach 8% ~ 13%, CSTR reactor is pumped into by cutting pump, raw material is anaerobically fermenting under the anerobe effect of CSTR reactor, biogas residue and biogas liquid gravity flow after anaerobically fermenting enters Secondary Fermentation pond and ferments further, biogas residue and biogas liquid after fermentation pumps into concentration basin, through solid-liquid separation, natural pond slag, part natural pond liquid are used for doing fertilizer through stirring, granulation, oven dry, secondary drying, screening, cooling, regrading, all the other natural pond liquid after biochemical treatment tank process is up to standard, as natural pond liquid fertilizer.

Claims (8)

1. produce with Pig dung and urine the system that biogas residue and biogas liquid makes chemical fertilizer for one kind, comprise pig house, it is characterized in that: bottom described pig house, be connected with grid canal, grid canal is connected with the dirty pond of collection, and collect dirty pond and be connected with the first equalizing tank, the first equalizing tank is connected with the second equalizing tank, second equalizing tank is connected with CSTR reactor, CSTR reactor is connected with Secondary Fermentation pond, and Secondary Fermentation pond is connected with concentration basin, and concentration basin is connected with solid-liquid separating machine.
2. a kind of Pig dung and urine according to claim 1 produces the system that biogas residue and biogas liquid makes chemical fertilizer, it is characterized in that: described first equalizing tank is connected with pulverizer.
3. a kind of Pig dung and urine according to claim 1 produces the system that biogas residue and biogas liquid makes chemical fertilizer, it is characterized in that: be provided with lift pump between the dirty pond of described collection and the first equalizing tank and between the first equalizing tank and the second equalizing tank.
4. a kind of Pig dung and urine according to claim 1 produces the system that biogas residue and biogas liquid makes chemical fertilizer, it is characterized in that: be provided with cutting pump between described second equalizing tank and CSTR reactor.
5., according to producing with Pig dung and urine the method that system that biogas residue and biogas liquid makes chemical fertilizer carries out producing chemical fertilizer in claim 1-4 described in any one, it is characterized in that: comprise the following steps:
(1), the sewage that produces of pig house removes after suspended substance through grid canal and enters the dirty pond of collection, and sewage pumps into the first equalizing tank after the dirty pond of collection stops 1 ~ 3 hour;
(2), by after pig manure fragmentation send into the first equalizing tank, pig manure and sewage are uniformly mixed;
(3), the raw material mixed is pumped into CSTR reactor by cutting pump;
(4), the biogas residue and biogas liquid gravity flow out of CSTR reactor enters Secondary Fermentation pond and ferments further;
(5) biogas residue and biogas liquid, after fermentation pumps into concentration basin, after concentrated through solid-liquid separating machine by natural pond slag and natural pond liquid separately;
(6), by natural pond slag make fertilizer through stirring, granulation, oven dry, secondary drying, screening, cooling, regrading, natural pond liquid is made natural pond liquid fertilizer after biochemical treatment tank process.
6. a kind of Pig dung and urine according to claim 5 produces the method that biogas residue and biogas liquid makes chemical fertilizer, it is characterized in that: in step (1), and sewage stops 2 hours in the dirty pond of collection.
7. a kind of Pig dung and urine according to claim 5 produces the method that biogas residue and biogas liquid makes chemical fertilizer, and it is characterized in that: in step (2), the TS concentration after pig manure and sewage being uniformly mixed controls to be 8% ~ 13%.
8. a kind of Pig dung and urine according to claim 5 produces the method that biogas residue and biogas liquid makes chemical fertilizer, it is characterized in that: in step (3), again pumps into the second equalizing tank before raw material being pumped into CSTR reactor, further mixing and stirring.
CN201410780839.1A 2014-12-17 2014-12-17 System and method for producing biogas manure from pig excrement and urine as chemical fertilizer Pending CN104496567A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105272393A (en) * 2015-09-30 2016-01-27 广西晟农有机肥有限公司 Pig dung comprehensive utilization system and method thereof
CN105272397A (en) * 2015-10-12 2016-01-27 沙湾县亚宁农业科技开发有限公司 Fertilizer preparation apparatus and method
CN108976060A (en) * 2018-10-10 2018-12-11 徽县绿源科技开发有限责任公司 A kind of water soluble fertilizer processed using Wastewater from Pig Farm
CN111875195A (en) * 2020-07-13 2020-11-03 广西大学 Pig manure biological treatment process and utilization method
CN113501738A (en) * 2021-08-06 2021-10-15 歙县霜蕊菊花研究所 Multifunctional camellia chrysanthemum biogas slurry medicinal fertilizer and preparation process thereof

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CN103951148A (en) * 2014-04-23 2014-07-30 江苏康泰环保设备有限公司 Farm excrement comprehensive utilization system and method

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Publication number Priority date Publication date Assignee Title
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CN201695029U (en) * 2010-05-11 2011-01-05 韦学俭 Methane tank
WO2012005833A1 (en) * 2010-06-29 2012-01-12 Innovative Cost Solutions, Inc. Organic substrate treatment system
CN103204718A (en) * 2013-04-28 2013-07-17 么向和 Comprehensive utilization method of livestock and poultry manures and crop straw resources
CN103588374A (en) * 2013-11-18 2014-02-19 歙县连大生态农业科技有限公司 Method for recycling pig manure soaking in biogas slurry to prepare methane and using pig manure comprehensively
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105272393A (en) * 2015-09-30 2016-01-27 广西晟农有机肥有限公司 Pig dung comprehensive utilization system and method thereof
CN105272397A (en) * 2015-10-12 2016-01-27 沙湾县亚宁农业科技开发有限公司 Fertilizer preparation apparatus and method
CN108976060A (en) * 2018-10-10 2018-12-11 徽县绿源科技开发有限责任公司 A kind of water soluble fertilizer processed using Wastewater from Pig Farm
CN111875195A (en) * 2020-07-13 2020-11-03 广西大学 Pig manure biological treatment process and utilization method
CN113501738A (en) * 2021-08-06 2021-10-15 歙县霜蕊菊花研究所 Multifunctional camellia chrysanthemum biogas slurry medicinal fertilizer and preparation process thereof

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Application publication date: 20150408