Hot runner injection molding hot nozzle structure
Technical Field
The invention relates to the technical field of injection molding dies, in particular to a hot runner injection molding hot nozzle structure, and particularly relates to a mechanical structure thereof.
Background
As consumer demand for the appearance of cost products increases, hot runner technology is also becoming increasingly popular in the mold industry. The hot runner device comprises a hot runner for moving high-temperature molten plastic and a hot nozzle rectangular body for controlling the injection of the molten plastic in the hot runner, and the hot nozzle rectangular body controls the injection of the molten plastic in the hot runner into the mold through a hot runner sleeve. The rectangular arrangement type hot runner reduces the arrangement space of products in the die body, and saves the cost in the production process. However, other common circular hot runners occupy a large space of the die body in the quantity of arranged products, the quantity of produced products is small, the die cost is increased, and the production efficiency is reduced.
Disclosure of Invention
The invention aims to provide a hot runner injection molding hot nozzle structure, which aims to prevent the increase of mold cost caused by incapability of increasing hot nozzle pouring gates and the reduction of production yield, and the increase of the number of novel hot runner products, the reduction of 50% of mold manufacturing cost and the improvement of 50% of production efficiency.
In order to achieve the above object, the technical scheme of the present invention is as follows: the utility model provides a hot runner injection moulding hot mouth structure, it includes hot mouth rectangle body, its characterized in that: the heat transfer device is characterized in that the heat conducting sheet is embedded in the side part of the rectangular hot nozzle body, the inner end face of the hot nozzle gate is tightly attached to the heat conducting sheet and is in plane contact with the heat conducting sheet, the electric heating wires are uniformly distributed around the rectangular hot nozzle body, the whole hot nozzle gate is in a horn mouth shape, the inner end face of the hot nozzle gate is a large-diameter end face in the horn mouth shape, the outer end of the hot nozzle gate is a small-diameter end in the horn mouth shape, a hot nozzle gate positioning ring is sleeved outside the middle section of the hot nozzle gate, a hot runner sleeve is arranged on the upper part of the rectangular hot nozzle body, the lower part of the hot runner sleeve is embedded in the rectangular hot nozzle body, a longitudinal hot runner is longitudinally arranged in the hot runner sleeve, and is communicated with transverse hot runners which are transversely distributed in the rectangular hot nozzle body, penetrate through the heat conducting sheet and extend to the small-diameter end of the hot nozzle gate and are communicated with ports of the small-diameter end, the port inner diameter of the small-diameter end is 1mm-3mm, 6 hot nozzle gates are respectively arranged on two sides of the rectangular hot nozzle body, and the hot nozzle gates on two sides are symmetrically distributed.
The invention discloses a hot runner injection molding hot nozzle structure, which is compared with a round hot runner (figure 3) in the prior art, wherein (1) a pouring gate 8 is reduced; (2) the layout space between the hot nozzle cavity and the cavity is reduced; the plane heat conduction design is adopted, the hot nozzle pouring gate is in plane contact with the heat conduction sheet, and the heat conduction sheet is in complete contact with the end face of the hot nozzle pouring gate, so that the heat conduction speed is improved to the greatest extent; when the outer wall of the hot nozzle gate is insulated by the insulating material, cold materials are not formed on products at the end face of the gate, so that the heat dissipation phenomenon during heat conduction is avoided, and the quality of the products is improved. Meanwhile, plane contact is arranged on the end face of the hot nozzle, and the heat conducting fin is in surface contact with the end face of the hot nozzle gate, so that the temperature of the runner with the hot nozzle gate is always kept in the moving process. Therefore, the stability and reliability of the hot runner injection molding device in the production process can be improved, and the maintenance cost of the mold can be reduced.
Drawings
FIG. 1 is a cross-sectional view of the present invention.
FIG. 2 is a schematic diagram of the structure of the present invention.
Fig. 3 is a schematic diagram of a prior art structure.
Wherein:
1. a hot nozzle rectangular body;
2. a hot nozzle gate;
3. a heat conductive sheet;
4. a hot nozzle sprue positioning ring;
5. a hot runner sleeve;
6. an electric heating wire;
7. a heat insulating sheet;
8. a gate;
51. a longitudinal hot runner;
11. and a transverse hot runner.
Description of the embodiments
The invention is further described below with reference to the accompanying drawings.
The invention relates to a hot runner injection molding hot nozzle structure, which comprises a hot nozzle rectangular body 1, and is different from the prior art in that: the heat conducting strip 3 is embedded in the side of the hot nozzle rectangular body 1, the inner side end face of the hot nozzle pouring gate 2 is tightly attached to the heat conducting strip 3, the inner side end face of the hot nozzle pouring gate 2 is in plane contact with the heat conducting strip 3, electric heating wires 6 are uniformly distributed around the hot nozzle rectangular body 1, heat is conducted to the hot nozzle pouring gate through the heat conducting strip 3, the whole hot nozzle pouring gate 2 is in a horn mouth shape, the inner side end face of the hot nozzle pouring gate 2 is a horn mouth-shaped large-diameter end face, the outer end of the hot nozzle pouring gate 2 is a horn mouth-shaped small-diameter end, a hot nozzle pouring gate positioning ring 4 is sleeved outside the middle section of the hot nozzle pouring gate 2, a heat insulating sheet 7 is sleeved inside the hot nozzle pouring gate positioning ring 4, the hot nozzle pouring gate positioning ring 4 and the heat insulating sheet 7 can play a role in heat insulating protection, heat flow loss of the hot nozzle pouring gate is prevented, and the temperature of the hot nozzle pouring gate is effectively guaranteed, and molten plastic is ensured to be injected into a die.
In practical implementation, the upper portion of the rectangular hot nozzle body 1 is provided with a hot runner sleeve 5, the lower portion of the hot runner sleeve 5 is embedded into the rectangular hot nozzle body 1, a longitudinal hot runner 51 is longitudinally arranged in the hot runner sleeve 5, the longitudinal hot runner 51 is communicated with transverse hot runners 11 transversely distributed in the rectangular hot nozzle body 1, the transverse hot runner 11 penetrates through the heat conducting fin 3 and extends to the small-diameter end of the hot nozzle gate 2 and is communicated with a port of the small-diameter end, and the structure of the rectangular hot nozzle body and the hot nozzle gate is designed into a structure which is mainly convenient for reducing space arrangement between hot runner cavities and cavities, reducing mould arrangement space on the body and reducing the manufacturing cost of the mould.
In the specific implementation, the heat conducting strips 3 arranged in a straight line are distributed on two sides of the rectangular hot nozzle body 1, all the heat conducting strips 3 are embedded into the rectangular hot nozzle body 1, a hot nozzle gate 2 is arranged on the surface of each heat conducting strip 3, and the large-diameter end face of the inner side of the hot nozzle gate 2 is in plane contact with the heat conducting strips 3.
Because the hot nozzle pouring gate is designed into a rectangular structure, the heat conducting fin is contacted with the end face of the hot nozzle pouring gate to form surface contact, the flow passage at the outlet of the hot nozzle pouring gate is enlarged, heat conduction is completely contacted at the end face of the hot nozzle pouring gate, the phenomenon of cold glue at the hot nozzle pouring gate is avoided, and the quality of products is ensured. Meanwhile, the hot nozzle sprue locating ring can avoid heat transfer between the runner and the inner cavity in the moving process, and ensures that the heat conducting fin keeps temperature with the hot nozzle sprue all the time in the moving process. Therefore, stability and reliability in the production process of the hot runner injection molding device are also improved.
The foregoing is a further detailed description of the invention in connection with the preferred embodiments, and it is not intended that the invention be limited to the specific embodiments described above. It will be apparent to those skilled in the art that several simple deductions or substitutions may be made without departing from the spirit of the invention, and these should be considered to be within the scope of the invention.