CN104493970A - Vertical roller shooting base device for small-aperture pre-stressed concrete cylinder pipe - Google Patents
Vertical roller shooting base device for small-aperture pre-stressed concrete cylinder pipe Download PDFInfo
- Publication number
- CN104493970A CN104493970A CN201510006609.4A CN201510006609A CN104493970A CN 104493970 A CN104493970 A CN 104493970A CN 201510006609 A CN201510006609 A CN 201510006609A CN 104493970 A CN104493970 A CN 104493970A
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- China
- Prior art keywords
- small
- concrete cylinder
- cylinder pipe
- base
- screw mandrel
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/42—Methods or machines specially adapted for the production of tubular articles by shaping on or against mandrels or like moulding surfaces
- B28B21/44—Methods or machines specially adapted for the production of tubular articles by shaping on or against mandrels or like moulding surfaces by projecting, e.g. spraying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/56—Methods or machines specially adapted for the production of tubular articles incorporating reinforcements or inserts
- B28B21/60—Methods or machines specially adapted for the production of tubular articles incorporating reinforcements or inserts prestressed reinforcements
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Coating Apparatus (AREA)
Abstract
The invention provides a vertical roller shooting base device for a small-aperture pre-stressed concrete cylinder pipe. The device comprises a fixing device at the lower middle part, a centering device at the upper part, and a connecting device at the bottom part; the three devices form the device through a medium shaft and a reinforcing rib plate. According to the vertical roller shooting base device for the small-aperture pre-stressed concrete cylinder pipe, the centering device at the upper part is adjusted to reach the dimension as requirement and can work after being positioned on a vertical roller shooting machine; the problem of the original small-aperture pre-stressed concrete cylinder pipe can be only subjected to horizontal roller shooting is solved; a large-aperture pre-stressed concrete cylinder pipe production line is provided for producing the small-aperture pre-stressed concrete cylinder pipe; therefore, the products of an enterprise are diversified, and meanwhile, the cost of purchasing devices can be saved.
Description
Technical field
The invention belongs to roller injection device field, especially relate to a kind of small-bore Prestressed concrete cylinder pipe vertical rolls and penetrate base device.
Background technology
Because small-bore (within DN1200) Prestressed concrete cylinder pipe caliber is less, traditional small-bore Prestressed concrete cylinder pipe all adopts Horizontal Roller to penetrate technique when producing, and the vertical production line of heavy caliber (more than DN1200) Prestressed concrete cylinder pipe cannot carry out the production of small-bore Prestressed concrete cylinder pipe.When vertical rolls is penetrated problems faced be exactly in turning course tube core may topple over, cause security incident.Therefore, researching and developing a kind of small-bore Prestressed concrete cylinder pipe vertical rolls injection device is a problem demanding prompt solution.
Summary of the invention
The problem to be solved in the present invention be to provide a kind ofly can realize keeping the safety in production, the small-bore Prestressed concrete cylinder pipe vertical rolls of qualified product penetrates base device.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of small-bore Prestressed concrete cylinder pipe vertical rolls penetrates base device, comprises jockey, fixture and centralising device; Described jockey, fixture and centralising device are arranged from bottom to top successively;
Described jockey comprises chassis, strengthens gusset and axis, described axis is provided with in the center on described chassis, the surrounding that described chassis is positioned at described axis is all distributed with described reinforcement gusset, by described reinforcement gusset, chassis and axis are welded into an entirety, described chassis is provided with bolt hole, is connected with mortar coater base by bolt;
Described fixture comprises base, and described base is positioned on described reinforcement gusset, and described base is made up of socket deformed steel and rubber ring, prevents bellmouth working face from scratching when ensure that tubing centering;
Described centralising device comprises screw mandrel, several support plates, gusset and pull bar, described screw mandrel is provided with at the top of described axis, described screw mandrel by be evenly distributed on screw mandrel surrounding several described in gusset and axis be welded into an entirety, support plate described in several is evenly distributed with in the surrounding of described screw mandrel, described support plate is connected with one end of described pull bar, the other end of described pull bar is connected with described screw mandrel by adjusting nut, utilize leading screw and pull bar adjustment centering size, free adjustment can be carried out in 200mm diameter excursion.
Further, described support plate is the support plate of 8 blocks of band rubber slabs, both ensure that intensity, also ensure that tube core can not be damaged tube core concrete in decline process simultaneously, described support plate becomes 20 ° ~ 45 angles with Y-axis simultaneously, ensure that centering is accurate, and described support plate is the surrounding that umbrella is evenly arranged in screw mandrel, the size of described support plate is up-small and down-big, and lower dimension can carry out the caliber adjusting to adapt to different size.
Further, the gusset of described screw mandrel surrounding is 8 blocks of 10 ~ 20mm steel plates, is evenly arranged in the surrounding of screw mandrel in umbrella.
Further, the base in described fixture is 1 ~ 2, and specification is base within nominal diameter DN1200mm, can carry out roller penetrate production when not changing base to different bore tube core.
Further, the reinforcement gusset on described chassis is 16 ~ 24mm steel plate.
Further, described chassis there are several bolts hole, are connected with mortar coater base by high-strength bolt, ensured bonding strength.
Further, described axis adopts round steel pipe.
The advantage that the present invention has and good effect are: owing to adopting technique scheme, by the centralising device furnishing required size of this device, be placed on vertical mortar coater, work can be carried out, achieve small-bore Prestressed concrete cylinder pipe vertical rolls and penetrate production, fill up the blank that small-bore Prestressed concrete cylinder pipe vertical rolls penetrates production, made enterprise product diversification more, for enterprise has saved equipment purchasing expense.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is upward view of the present invention;
Fig. 3 is top view of the present invention;
Fig. 4 is the enlarged drawing of centralising device in the present invention.
In figure:
1, chassis 2, reinforcement gusset 3, axis
4, large one-level bore base 5, little one-level bore base 6, gusset
7, leading screw 8, support plate 9, pull bar
10, adjusting nut
Detailed description of the invention
Below in conjunction with accompanying drawing, specific embodiments of the invention are elaborated.
As shown in Figures 1 to 4, a kind of small-bore Prestressed concrete cylinder pipe vertical rolls penetrates base device, comprises jockey, fixture and centralising device, described jockey, fixture and centralising device are arranged from bottom to top successively, described jockey comprises chassis 1, strengthens gusset 2 and axis 3, described axis 3 is provided with in the center on described chassis 1, the surrounding that described chassis 1 is positioned at described axis 3 is all distributed with described reinforcement gusset 2, by described reinforcement gusset 2, chassis 1 and axis 3 are welded into an entirety, described chassis 1 there are several bolts hole, be connected with mortar coater base by high-strength bolt, ensure bonding strength, described the One On The Chassis reinforcement gusset 2 is 16 ~ 24mm steel plate, and described axis 3 adopts round steel pipe, described fixture comprises base, described base is positioned on described reinforcement gusset 2, described base is made up of socket deformed steel and rubber ring, prevent bellmouth working face from scratching when ensure that tubing centering, described base is 1 ~ 2, and specification is base within nominal diameter DN1200mm, when base is two, base is respectively large one-level bore base 4 and little one-level bore base 5, can carry out roller penetrate production when not changing base to different bore tube core, described centralising device comprises screw mandrel 7, several support plates 8, gusset 6 and pull bar 9, described screw mandrel 7 is provided with at the top of described axis 3, described screw mandrel 7 by be evenly distributed on screw mandrel 7 surrounding several described in gusset 6 be welded into an entirety with axis 3, support plate 8 described in several is evenly distributed with in the surrounding of described screw mandrel 7, described support plate 8 is connected with one end of described pull bar 9, the other end of described pull bar 9 is connected with described screw mandrel 7 by adjusting nut 10, leading screw 7 and pull bar 9 is utilized to adjust centering size, free adjustment can be carried out in 200mm diameter excursion, described support plate 8 is the support plate of 8 blocks of band rubber slabs, both ensure that intensity, also ensure that tube core can not be damaged tube core concrete in decline process simultaneously, described support plate 8 becomes 20 ° ~ 45 angles with Y-axis simultaneously, ensure that centering is accurate, and described support plate 8 is evenly arranged in the surrounding of screw mandrel 7 in umbrella, the size of described support plate 8 is up-small and down-big, lower dimension can carry out the caliber adjusting to adapt to different size, the gusset 6 of described screw mandrel 7 surrounding is 8 blocks of 10 ~ 20mm steel plates, the surrounding of screw mandrel 7 is evenly arranged in umbrella.
The course of work of this example: this device is fixed on mortar coater rotary disk by several high-strength bolts; be emitted through in journey at tube core roller; first the position of support plate 8 in pipe diameter adjustment centralising device is penetrated according to roller; then tube core is slowly put on this device from upper; make tube core bellmouth put in fixture, the roller that mortar coater carries out tube core mortar cover can be started and penetrate work.
Above one embodiment of the present of invention have been described in detail, but described content being only preferred embodiment of the present invention, can not being considered to for limiting practical range of the present invention.All equalizations done according to the present patent application scope change and improve, and all should still belong within patent covering scope of the present invention.
Claims (7)
1. small-bore Prestressed concrete cylinder pipe vertical rolls penetrates a base device, it is characterized in that: comprise jockey, fixture and centralising device; Described jockey, fixture and centralising device are arranged from bottom to top successively;
Described jockey comprises chassis, strengthens gusset and axis, described axis is provided with in the center on described chassis, the surrounding that described chassis is positioned at described axis is all distributed with described reinforcement gusset, by described reinforcement gusset, chassis and axis are welded into an entirety, described chassis is provided with bolt hole, is connected with mortar coater base by bolt;
Described fixture comprises base, and described base is positioned on described reinforcement gusset, and described base is made up of socket deformed steel and rubber ring;
Described centralising device comprises screw mandrel, several support plates, gusset and pull bar, described screw mandrel is provided with at the top of described axis, described screw mandrel by be evenly distributed on screw mandrel surrounding several described in gusset and axis be welded into an entirety, support plate described in several is evenly distributed with in the surrounding of described screw mandrel, described support plate is connected with one end of described pull bar, and the other end of described pull bar is connected with described screw mandrel by adjusting nut.
2. the small-bore Prestressed concrete cylinder pipe vertical rolls of one according to claim 1 penetrates base device, it is characterized in that: described support plate is the support plate of 8 blocks of band rubber slabs, described support plate becomes 20 ° ~ 45 ° angles with Y-axis simultaneously, and described support plate is the surrounding that umbrella is evenly arranged in screw mandrel, the size of described support plate is up-small and down-big.
3. the small-bore Prestressed concrete cylinder pipe vertical rolls of one according to claim 1 and 2 penetrates base device, it is characterized in that: the gusset of described screw mandrel surrounding is 8 blocks of 10 ~ 20mm steel plates, is evenly arranged in the surrounding of screw mandrel in umbrella.
4. the small-bore Prestressed concrete cylinder pipe vertical rolls of one according to claim 3 penetrates base device, it is characterized in that: the base in described fixture is 1 ~ 2, and specification is base within nominal diameter DN1200mm.
5. the small-bore Prestressed concrete cylinder pipe vertical rolls of one according to claim 1 and 2 penetrates base device, it is characterized in that: the reinforcement gusset on described chassis is 16 ~ 24mm steel plate.
6. the small-bore Prestressed concrete cylinder pipe vertical rolls of one according to claim 1 and 2 penetrates base device, it is characterized in that: described chassis has several bolts hole, is connected by high-strength bolt with mortar coater base.
7. the small-bore Prestressed concrete cylinder pipe vertical rolls of one according to claim 1 and 2 penetrates base device, it is characterized in that: described axis adopts round steel pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510006609.4A CN104493970B (en) | 2015-01-07 | 2015-01-07 | Vertical roller shooting base device for small-aperture pre-stressed concrete cylinder pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510006609.4A CN104493970B (en) | 2015-01-07 | 2015-01-07 | Vertical roller shooting base device for small-aperture pre-stressed concrete cylinder pipe |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104493970A true CN104493970A (en) | 2015-04-08 |
| CN104493970B CN104493970B (en) | 2017-05-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510006609.4A Active CN104493970B (en) | 2015-01-07 | 2015-01-07 | Vertical roller shooting base device for small-aperture pre-stressed concrete cylinder pipe |
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| CN (1) | CN104493970B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2211349Y (en) * | 1994-10-27 | 1995-11-01 | 广西桂林水泥制管厂 | Small diameter cement pipe making machine |
| JPH0839534A (en) * | 1994-08-02 | 1996-02-13 | Haneda Fume Can Kk | Method of uprightly centrifugally molding composite tube |
| CN201922503U (en) * | 2010-11-26 | 2011-08-10 | 宿州市虹智机械有限责任公司 | Vertical concrete pipe forming machine |
| CN103921350A (en) * | 2014-04-25 | 2014-07-16 | 山大鲁能信息科技有限公司 | Pipe sectional material mold with adjustable inner diameter and working method thereof |
| CN204054329U (en) * | 2014-08-27 | 2014-12-31 | 江苏江扬建材机械有限公司 | The vertical machining device of small-bore PCCP pipe |
| CN204398122U (en) * | 2015-01-07 | 2015-06-17 | 新疆国统管道股份有限公司天津分公司 | A kind of small-bore Prestressed concrete cylinder pipe vertical rolls penetrates base device |
-
2015
- 2015-01-07 CN CN201510006609.4A patent/CN104493970B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0839534A (en) * | 1994-08-02 | 1996-02-13 | Haneda Fume Can Kk | Method of uprightly centrifugally molding composite tube |
| CN2211349Y (en) * | 1994-10-27 | 1995-11-01 | 广西桂林水泥制管厂 | Small diameter cement pipe making machine |
| CN201922503U (en) * | 2010-11-26 | 2011-08-10 | 宿州市虹智机械有限责任公司 | Vertical concrete pipe forming machine |
| CN103921350A (en) * | 2014-04-25 | 2014-07-16 | 山大鲁能信息科技有限公司 | Pipe sectional material mold with adjustable inner diameter and working method thereof |
| CN204054329U (en) * | 2014-08-27 | 2014-12-31 | 江苏江扬建材机械有限公司 | The vertical machining device of small-bore PCCP pipe |
| CN204398122U (en) * | 2015-01-07 | 2015-06-17 | 新疆国统管道股份有限公司天津分公司 | A kind of small-bore Prestressed concrete cylinder pipe vertical rolls penetrates base device |
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| Publication number | Publication date |
|---|---|
| CN104493970B (en) | 2017-05-24 |
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Effective date of registration: 20181105 Address after: 301801 Tianjin Baodi District Chaoyang street jinwai Road East (Cathay Road, Development Zone) Patentee after: Tianjin Hehai Pipe Industry Co., Ltd. Address before: 301801 east side of Jinhai Road, majiagai Town, Baodi District, Tianjin (Guotai Road, Development Zone) Patentee before: TIANJIN BRANCH, XINJIANG GUO TONG PIPELINE CO., LTD. |