CN104493904B - Gantry round log material breaking saw and using method thereof - Google Patents
Gantry round log material breaking saw and using method thereof Download PDFInfo
- Publication number
- CN104493904B CN104493904B CN201410809896.8A CN201410809896A CN104493904B CN 104493904 B CN104493904 B CN 104493904B CN 201410809896 A CN201410809896 A CN 201410809896A CN 104493904 B CN104493904 B CN 104493904B
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- Prior art keywords
- round log
- saw
- gantry
- conveyer belt
- lifting
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B5/00—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
- B27B5/16—Saw benches
- B27B5/18—Saw benches with feedable circular saw blade, e.g. arranged on a carriage
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B5/00—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
- B27B5/29—Details; Component parts; Accessories
Abstract
The present invention relates to a kind of gantry round log material breaking saw and using method thereof, including the turning device rotating in looking for round log set gradually along round log direct of travel, round log is carried out gantry saw that set a distance is sawed-off, described turning device and gantry saw are provided with the sensor of monitoring round log, described gantry saw are additionally provided with and receive sensor signal and control turning device and the control system of gantry saw operating.This apparatus structure is simple, it is possible to by the centre of gravity adjustment of round log to perpendicular bisector position, and can set a distance block round log, production efficiency is high, and human cost is low, safe and reliable.
Description
Technical field
The present invention relates to a kind of gantry round log material breaking saw and using method thereof.
Background technology
Round log is carried out sawed-off in, it is generally all manual work, particularly heavy caliber round log, efficiency and low, simultaneously as the center of gravity of round log is not usually on perpendicular bisector, and the radian of round log self, cause round log in sawed-off process, round log is susceptible to vibration or deflection, causes that saw blade is burst apart, causes personnel to injure and economic loss.
Summary of the invention
The present invention is directed to above-mentioned prior art Problems existing and make improvement, namely the technical problem to be solved is to provide a kind of gantry round log material breaking saw and using method thereof, simple in construction, can by the centre of gravity adjustment of round log to perpendicular bisector position, and can set a distance block round log, production efficiency is high, and human cost is low, safe and reliable.
In order to solve above-mentioned technical problem, a kind of technical scheme of the present invention is: a kind of gantry round log material breaking saw, including the turning device rotating in looking for round log set gradually along round log direct of travel, round log is carried out gantry saw that set a distance is sawed-off, described turning device and gantry saw are provided with the sensor of monitoring round log, described gantry saw are additionally provided with and receive sensor signal and control turning device and the control system of gantry saw operating.
Further, described turning device includes frame, the lifting turning mechanism that can move up and down in frame it is provided with in described frame, described lifting turning mechanism includes two pieces of lifter plates being connected with connecting rod, it is connected to sprocket shaft and the lifting shaft of two parallel settings by bearing between described two pieces of lifter plates, described connecting rod is provided with two motors ordering about sprocket shaft and lifting shaft rotation respectively, the top of described lifter plate is provided with arc groove, one wall of described lifter plate is evenly equipped with several sprocket wheels along wall edge, the end of described sprocket shaft is installed with sprocket wheel, described all sprocket wheels are surrounded with a chain, this chain is arranged higher than arc groove edge, described frame is respectively arranged with cross bar outside two pieces of lifter plates, the both ends of described lifting shaft are respectively connected with steel wire rope, the other end of described steel wire rope is connected on cross bar, described frame is provided with the conveyer belt on three sections of same planes, described two pieces of lifter plates are arranged on the interval of three sections of conveyer belts.
Further, in described frame, it is provided with chute, the two side of described lifter plate is all hinged with in chute the pulley of scroll-up/down.
Further, the side of described frame is provided with the conveyer device for feeding, described conveyer device is arranged on the side of lifting turning mechanism, described conveyer device includes a framework in ramped shaped, the both sides of described framework are provided with the chain being ordered about rotation by motor, uniform several baffle plates that is fixed with on described chain, the chain of described framework both sides is all connected with a rotating shaft transmission, and this motor and this rotating shaft are in transmission connection by chain-drive mechanism；The height of described conveyer belt is equal to or less than the outlet height of conveyer device.
Further, described gantry saw includes board, described board is provided with the conveyer belt of two sections and the contour layout of turning device conveyer belt, the width lifting doorframe more than conveyer belt it is provided with between described two sections of conveyer belts, the medial wall of two side levers of described lifting doorframe is provided with chute, the sliding plate that can move up and down in chute it is provided with in described chute, the top of described sliding plate is arranged on the hydraulic cylinder piston rod of overhead door arch and is connected with one, the bottom of described sliding plate is provided with the recess allowing round log pass through, the both sides of described recess are provided with the circular saw being ordered about rotation by motor, the central junction line of said two circular saw and horizontal line tilt setting, the side of the described conveyer belt being positioned at rear end is provided with the sensor of range finding.
Further, the front of described lifting doorframe is additionally provided with the bracing frame across conveyer belt, support frame as described above is provided with hydraulic cylinder, the piston rod of described hydraulic cylinder is connected to arc briquetting.
Further, described conveyer belt and conveyer belt are provided with the bracket of several arcs, described bracket is provided with several pointed tooths.
In order to solve above-mentioned technical problem, the another kind of technical scheme of the present invention is: the using method of a kind of gantry described above round log material breaking saw, sequentially includes the following steps:
(1) during round log is looked for: open gantry round log material breaking saw, round log is sent into turning device, Sensor monitoring on turning device to round log enter in frame time, control system controls to order about lifting turning mechanism and drives round log to rise, and simultaneously the chain on lifter plate rotates, round log is carried out during rotation looks for, after rotating certain time, round log steadily of centre of gravity is in perpendicular bisector position, and lifting turning mechanism declines, round log is fallen on the conveyer belt in frame, and control centre orders about conveyer belt and starts transmission round log；
(2) round log is sawed-off: when round log good in looking for enters the conveyer belt of gantry saw, the sliding plate of gantry saw now is to be raised to highest point, being sent to the sensor place of range finding when the end of round log is transferred band, control system and control conveyer belt stopping, arc briquetting declines and compresses round log, then control system and control sliding plate decline, circular saw on sliding plate is sawed-off by round log, and after sawed-off, arc briquetting rises, conveyer belt continues to transmit round log, repeats above step.
Compared with prior art, the method have the advantages that this device structure is simple, it is possible to by the centre of gravity adjustment of round log to perpendicular bisector position, and can set a distance block round log, production efficiency is high, and human cost is low, safe and reliable.
Below in conjunction with the drawings and specific embodiments, the present invention will be further described in detail.
Accompanying drawing explanation
Fig. 1 is the organigram of the embodiment of the present invention.
Fig. 2 is the structure diagrammatic side view of gantry saw in the embodiment of the present invention.
Fig. 3 is the organigram of turning device in the embodiment of the present invention.
Fig. 4 is the organigram of lifting turning mechanism in the embodiment of the present invention.
Fig. 5 is the organigram of turning device in the embodiment of the present invention.
In figure: 1-turning device, 11-frame, 12-conveyer belt, 13-bracket, 2-lifting turning mechanism, 21-lifter plate, 22-sprocket wheel, 23-chain, 24-pulley, 25-sprocket shaft, 26-lifting shaft, 3-gantry is sawed, 31-board, 32-conveyer belt, 33-bracing frame, 34-lifts doorframe, 35-sliding plate, 36-circular saw, 37,38-hydraulic cylinder, 4-conveyer device, 41-framework, the chain of 42-framework both sides, 43-baffle plate, 44-rotating shaft.
Detailed description of the invention
Embodiment one: as shown in Fig. 1 ~ 5, a kind of gantry round log material breaking saw, including the turning device 1 round log being rotated in looking for set gradually along round log direct of travel, round log is carried out gantry saw 3 that set a distance is sawed-off, described turning device 1 and gantry saw 3 are provided with the sensor of monitoring round log, described gantry saw are additionally provided with and receive sensor signal and control turning device and the control system of gantry saw operating.
In the present embodiment, described turning device 1 includes frame 11, the lifting turning mechanism 2 that can move up and down in frame it is provided with in described frame 11, described lifting turning mechanism 2 includes two pieces of lifter plates 21 being connected with connecting rod, it is connected to sprocket shaft 26 and the lifting shaft 27 of two parallel settings by bearing between described two pieces of lifter plates 21, described connecting rod is provided with two motors ordering about sprocket shaft 26 and lifting shaft 27 rotation respectively, the top of described lifter plate 21 is provided with arc groove, one wall of described lifter plate 21 is evenly equipped with several sprocket wheels 22 along wall edge, the end of described sprocket shaft 25 is installed with sprocket wheel, described all sprocket wheels are surrounded with a chain 23, this chain 23 is arranged higher than arc groove edge, described frame 11 is respectively arranged with cross bar outside two pieces of lifter plates 21, the both ends of described lifting shaft 26 are respectively connected with steel wire rope, the other end of described steel wire rope is connected on cross bar, described frame 11 is provided with the conveyer belt 12 on three sections of same planes, described two pieces of lifter plates 21 are arranged on the interval of three sections of conveyer belts.
In the present embodiment, it is provided with chute in described frame 11, the two side of described lifter plate 11 is all hinged with the pulley 24 of scroll-up/down in chute.
In the present embodiment, the side of described frame 11 is provided with the conveyer device 4 for feeding, described conveyer device 4 is arranged on the side of lifting turning mechanism 2, described conveyer device 4 includes a framework 41 in ramped shaped, the both sides of described framework 41 are provided with the chain 42 being ordered about rotation by motor, uniform several baffle plates 43 that is fixed with on described chain 42, the chain 42 of described framework 41 both sides is all in transmission connection with a rotating shaft 44, and this motor and this rotating shaft 44 are in transmission connection by chain-drive mechanism；The height of described conveyer belt 12 is equal to or less than the outlet height of conveyer device 4.
In the present embodiment, described gantry saw 3 includes board 31, described board 31 is provided with the conveyer belt 32 of two sections and the contour layout of turning device conveyer belt 12, the width lifting doorframe 34 more than conveyer belt it is provided with between described two sections of conveyer belts 32, the medial wall of two side levers of described lifting doorframe 34 is provided with chute, the sliding plate 35 that can move up and down in chute it is provided with in described chute, the top of described sliding plate 35 is arranged on hydraulic cylinder 38 piston rod of overhead door arch and is connected with one, the bottom of described sliding plate 35 is provided with the recess allowing round log pass through, the both sides of described recess are provided with the circular saw 36 being ordered about rotation by motor, the central junction line of said two circular saw 36 and horizontal line tilt setting, the side of the described conveyer belt being positioned at rear end is provided with the sensor of range finding.
In the present embodiment, the front of described lifting doorframe 34 is additionally provided with the bracing frame 33 across conveyer belt, support frame as described above 33 is provided with hydraulic cylinder 37, the piston rod of described hydraulic cylinder is connected to arc briquetting.
In the present embodiment, described conveyer belt 12 and conveyer belt 32 being provided with the bracket 13 of several arcs, described bracket 13 is provided with several pointed tooths, this bracket with pointed tooth ensures that round log axially and radially will not be moved.
The using method of a kind of gantry described above round log material breaking saw, sequentially includes the following steps:
(1) during round log is looked for: open gantry round log material breaking saw, turning device 1 sent into by round log by conveyer device 3, Sensor monitoring on turning device 1 to round log enter in frame 11 time, control system control order about lifting turning mechanism 2 drive round log rise (lifting shaft is rotation under the ordering about of motor, the steel wire rope at lifting shaft two ends is rolled, lifting turning mechanism rises), chain 23 on lifter plate 21 rotates simultaneously, round log is carried out during rotation looks for, after rotating certain time, round log steadily of centre of gravity is in perpendicular bisector position, lifting turning mechanism declines, round log is fallen on the conveyer belt in frame, control centre orders about conveyer belt and starts transmission round log；
(2) round log is sawed-off: when round log good in looking for enters the conveyer belt of gantry saw, the sliding plate of gantry saw now is to be raised to highest point, being sent to the sensor place of range finding when the end of round log is transferred band, control system and control conveyer belt stopping, arc briquetting declines and compresses round log, then control system and control sliding plate decline, circular saw on sliding plate is sawed-off by round log, and after sawed-off, arc briquetting rises, conveyer belt continues to transmit round log, repeats above step.
The foregoing is only presently preferred embodiments of the present invention, all equalizations done according to the present patent application the scope of the claims change and modify, and all should belong to the covering scope of the present invention.
Claims (7)
1. gantry round log material breaking saw, it is characterized in that: the turning device rotating in looking for round log that includes setting gradually along round log direct of travel, round log is carried out gantry saw that set a distance is sawed-off, described turning device and gantry saw are provided with the sensor of monitoring round log, described gantry saw are additionally provided with and receive sensor signal and control turning device and the control system of gantry saw operating；Described turning device includes frame, the lifting turning mechanism that can move up and down in frame it is provided with in described frame, described lifting turning mechanism includes two pieces of lifter plates being connected with connecting rod, it is connected to sprocket shaft and the lifting shaft of two parallel settings by bearing between described two pieces of lifter plates, described connecting rod is provided with two motors ordering about sprocket shaft and lifting shaft rotation respectively, the top of described lifter plate is provided with arc groove, one wall of described lifter plate is evenly equipped with several sprocket wheels along wall edge, the end of described sprocket shaft is installed with sprocket wheel, described all sprocket wheels are surrounded with a chain, this chain is arranged higher than arc groove edge, described frame is respectively arranged with cross bar outside two pieces of lifter plates, the both ends of described lifting shaft are respectively connected with steel wire rope, the other end of described steel wire rope is connected on cross bar, described frame is provided with the conveyer belt on three sections of same planes, described two pieces of lifter plates are arranged on the interval of three sections of conveyer belts.
2. gantry according to claim 1 round log material breaking saw, it is characterised in that: it is provided with chute in described frame, the two side of described lifter plate is all hinged with in chute the pulley of scroll-up/down.
3. gantry according to claim 1 round log material breaking saw, it is characterized in that: the side of described frame is provided with the conveyer device for feeding, described conveyer device is arranged on the side of lifting turning mechanism, described conveyer device includes a framework in ramped shaped, the both sides of described framework are provided with the chain being ordered about rotation by motor, uniform on described chain it is fixed with several baffle plates, the chain of described framework both sides is all connected with a rotating shaft transmission, and this motor and this rotating shaft are in transmission connection by chain-drive mechanism；The height of described conveyer belt is equal to or less than the outlet height of conveyer device.
4. gantry according to claim 1 round log material breaking saw, it is characterized in that: described gantry saw includes board, described board is provided with the conveyer belt of two sections and the contour layout of turning device conveyer belt, the width lifting doorframe more than conveyer belt it is provided with between described two sections of conveyer belts, the medial wall of two side levers of described lifting doorframe is provided with chute, the sliding plate that can move up and down in chute it is provided with in described chute, the top of described sliding plate is arranged on the hydraulic cylinder piston rod of overhead door arch and is connected with one, the bottom of described sliding plate is provided with the recess allowing round log pass through, the both sides of described recess are provided with the circular saw being ordered about rotation by motor, the central junction line of said two circular saw and horizontal line tilt setting, the side being positioned at the conveyer belt of rear end is provided with the sensor of range finding.
5. gantry according to claim 4 round log material breaking saw, it is characterised in that: the front of described lifting doorframe is additionally provided with the bracing frame across conveyer belt, support frame as described above is provided with hydraulic cylinder, the piston rod of described hydraulic cylinder is connected to arc briquetting.
6. gantry according to claim 4 round log material breaking saw, it is characterised in that: described conveyer belt and conveyer belt are provided with the bracket of several arcs, described bracket is provided with several pointed tooths.
7. the using method of gantry as claimed in claim 5 round log material breaking saw, it is characterised in that sequentially include the following steps:
(1) during round log is looked for: open gantry round log material breaking saw, round log is sent into turning device, Sensor monitoring on turning device to round log enter in frame time, control system controls to order about lifting turning mechanism and drives round log to rise, and simultaneously the chain on lifter plate rotates, round log is carried out during rotation looks for, after rotating certain time, round log steadily of centre of gravity is in perpendicular bisector position, and lifting turning mechanism declines, round log is fallen on the conveyer belt in frame, and control centre orders about conveyer belt and starts transmission round log；
(2) round log is sawed-off: when round log good in looking for enters the conveyer belt of gantry saw, the sliding plate of gantry saw now is to be raised to highest point, being sent to the sensor place of range finding when the end of round log is transferred band, control system and control conveyer belt stopping, arc briquetting declines and compresses round log, then control system and control sliding plate decline, circular saw on sliding plate is sawed-off by round log, and after sawed-off, arc briquetting rises, conveyer belt continues to transmit round log, repeats above step.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410809896.8A CN104493904B (en) | 2014-12-24 | 2014-12-24 | Gantry round log material breaking saw and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410809896.8A CN104493904B (en) | 2014-12-24 | 2014-12-24 | Gantry round log material breaking saw and using method thereof |
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| Publication Number | Publication Date |
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| CN104493904A CN104493904A (en) | 2015-04-08 |
| CN104493904B true CN104493904B (en) | 2016-06-29 |
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| CN201410809896.8A Active CN104493904B (en) | 2014-12-24 | 2014-12-24 | Gantry round log material breaking saw and using method thereof |
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| CN106738077A (en) * | 2016-12-16 | 2017-05-31 | 张秀锋 | A kind of agricultural sawing apparatus |
| CN106738069B (en) * | 2016-12-30 | 2022-03-11 | 福建元创机电有限公司 | Log cutting-off sorting machine based on diameter |
| CN107042545A (en) * | 2017-02-16 | 2017-08-15 | 漳州市启辉工贸有限公司 | A kind of log sawn timber process automation production technology |
| CN107627401A (en) * | 2017-09-19 | 2018-01-26 | 福建省得力机电有限公司 | Bolt production line |
| CN107627398A (en) * | 2017-10-24 | 2018-01-26 | 桐乡市林达木业有限公司 | A kind of Multifunctional log automatic gas cutting machine and cutting method |
| CN110178573B (en) * | 2019-03-28 | 2021-09-14 | 魏胜利 | Forestry tree cutting and supporting device and operation method |
| CN110181607B (en) * | 2019-07-11 | 2024-04-09 | 攀枝花学院 | Automatic log discharging device |
| CN111185967B (en) * | 2019-12-06 | 2021-10-29 | 浙江味老大工贸有限公司 | Bamboo fiberboard bending auxiliary equipment |
| CN111874585B (en) * | 2020-07-14 | 2022-05-06 | 漳州市炯辉机械有限公司 | Full-automatic timber peeler conveyer |
| CN111874587A (en) * | 2020-07-14 | 2020-11-03 | 漳州市炯辉机械有限公司 | Novel timber peeler transportation device |
| CN114890021B (en) * | 2022-05-14 | 2023-03-31 | 昆明理工大学 | Express carton recycling cabinet and express carton single-side information eliminating method |
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| DE3217866C1 (en) * | 1982-05-12 | 1983-11-24 | Günther Papenmeier GmbH & Co KG Maschinen- und Apparatebau, 4930 Detmold | Panel-sizing saw |
| ATE77578T1 (en) * | 1987-04-13 | 1992-07-15 | Wolf Johann Gmbh Kg | METHOD AND DEVICE FOR TRIMMING LOGS. |
| DE4114895A1 (en) * | 1991-05-07 | 1992-11-12 | Klessmann Ima Norte Maschfab | Panel saw for timbers, for furniture - has two saw units, with cutting functions changed-over during forward and return movements |
| CN2848515Y (en) * | 2005-09-28 | 2006-12-20 | 付宗龙 | Wood material centering device |
| CN200954645Y (en) * | 2006-09-30 | 2007-10-03 | 徐学林 | Round-wood center positioning machine |
| CN202106426U (en) * | 2011-05-10 | 2012-01-11 | 丁正明 | Gantry type end surface saw cutter |
| CN202752688U (en) * | 2012-07-24 | 2013-02-27 | 湘潭市汇丰设备制造有限公司 | Full-automatic numerical control cutting machine |
| CN202805329U (en) * | 2012-09-01 | 2013-03-20 | 江西紫宏专用设备有限公司 | Mechanical three-point self-centering log charger |
| CN203418602U (en) * | 2013-08-09 | 2014-02-05 | 东莞市南兴家具装备制造股份有限公司 | Portal frame-type wood composite processing center |
| CN204398039U (en) * | 2014-12-24 | 2015-06-17 | 福建长汀县元创木工机械有限公司 | Gantry round log material breaking saw |
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Address after: 366300 No. 29, Second Road, phase II, Tengfei Development Zone, Changting County, Longyan City, Fujian Province Patentee after: Fujian Yuanchuang electromechanical Co.,Ltd. Address before: 366300 floor 1, building 11, No. 15, Huancheng East Road, Changting County, Longyan City, Fujian Province Patentee before: YUANCHUANG WOODWORKING MACHINERY Co.,Ltd. |