CN104493719B - Diamond rotation body grinding wheel line electrode discharging and turning compound dressing method and device - Google Patents

Diamond rotation body grinding wheel line electrode discharging and turning compound dressing method and device Download PDF

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CN104493719B
CN104493719B CN201510007543.0A CN201510007543A CN104493719B CN 104493719 B CN104493719 B CN 104493719B CN 201510007543 A CN201510007543 A CN 201510007543A CN 104493719 B CN104493719 B CN 104493719B
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line electrode
skive
diamond
discharge
emery wheel
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CN104493719A (en
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王祥志
干为民
靳现涛
褚辉生
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Changzhou Institute of Technology
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Changzhou Institute of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B53/00Devices or means for dressing or conditioning abrasive surfaces
    • B24B53/04Devices or means for dressing or conditioning abrasive surfaces of cylindrical or conical surfaces on abrasive tools or wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H5/00Combined machining
    • B23H5/04Electrical discharge machining combined with mechanical working

Abstract

The invention discloses a diamond rotation body grinding wheel line electrode discharging and turning compound dressing method and device, and belongs to the field of machining. The dressing method includes the steps: S1, setting a tool, switching on a pulse power supply, controlling a diamond grinding wheel to rotate, reciprocating movement and feed movement of the diamond grinding wheel relative to a tool line electrode, and continuing feeding after a discharge current signal is monitored; S2, softening metal-based materials of a projection of the diamond grinding wheel and corroding parts of the metal-based materials under the discharge action; S3, turning and peeling exposed diamond particles by the aid of the relative reciprocating movement of the diamond grinding wheel and the tool line electrode; S4, repeating the steps S2 and S3; S5, judging shape modification conditions according to discharge waveforms; S6, stopping approaching movement of the diamond grinding wheel and the tool line electrode, and dressing the diamond grinding wheel under the discharge action. Line electrode discharge and turning are synchronously performed, the diamond grinding wheel with low circular run-out and a sharp surface is rapidly prepared, and machining efficiency and accuracy are high.

Description

A kind of diamond revolving body emery wheel line electrode electric discharge-turning be combined method for trimming and Device
Technical field
A kind of a kind of the present invention relates to method for trimming of emery wheel and device, more particularly, it relates to diamond revolving body sand Wheel line electrode electric discharge-turning is combined method for trimming and device.
Background technology
Skive is because, the features such as bond strength is high, hold is strong, having a wide range of applications in field of machining.So And high temperature sintering skive because of itself forming technology the reason, there is larger run-out error in finished product, have impact on grinding Machining accuracy, constrains its application in grinding field.
For the problems referred to above, many scholars have carried out substantial amounts of research in terms of diamond grinding wheel dressing, in succession propose Diamond pen turning dressing method, rolling dressing method, grinding dressing method, electrolysis revised law etc..Diamond pen turning revised law is repaired Wheel face smoother, but grinding performance is poor, shape and dimensional accuracy be not also high;Rolling dressing method finishing pressure is big, Dressing efficiency and dressing accuracy are low, and work surface damage is serious;Grinding dressing method dressing accuracy is high, efficiency high, but assay device Complexity, caloric value is big, easily bonds;Electrolysis correction belongs to contactless processing, and working (machining) efficiency is higher, but due to Electrolyzed Processing certainly The feature of body, protruding parts and the electrolysis of depressed area in process is carried out simultaneously, is therefore difficult to realize to repairing of beating Just.
China Patent No. zl200510032590.7, authorized announcement date is August in 2008 6, and invention and created name is: gold Belong to the electric spark-mechanical compound shaping method of bindnig agent extra hard abradant sand wheel, it is superhard that this application case is related to a kind of metallic bond The electric spark-mechanical compound shaping method of abrasive grinding wheel, comprising: carry out electric discharge dressing to emery wheel, until electric spark cannot be given birth to Become;Mechanical shaping is carried out using brake type carborundum roller, abrades to by prominent abrasive particle;Electric discharge dressing and mechanical shaping Process is gone round and begun again after about two hours, reduces electrical guiding rule parameter, more sequentially repeats electric discharge dressing and mechanical shaping process, Till so that emery wheel is reached below 8 μm required of plastic precision.This application case to some extent solves metallic bond Super-abrasive grinding wheel, the particularly orthopaedic problems of coarseness metal bindnig agent extra hard abradant sand wheel, its plastic precision is up to 6 μm; But, the time repaired using the method is very long, and efficiency is very low, and because the time that rolling is occurred with electric discharge differs Cause, guiding discharge emollescence can not be with mechanism seamless combination, simultaneously because not considering tool-electrode in electric discharge machining process In also can produce change of shape because of electric discharge corrosion, and guiding discharge is uneven forms form accuracy error it is difficult to realize stable High accuracy is repaired, therefore, it is difficult to realizing popularization and application.
Content of the invention
1. invent technical problem to be solved
It is an object of the invention to overcoming existing diamond grinding wheel dressing method above shortcomings, provide a kind of Buddha's warrior attendant Stone revolving body emery wheel line electrode electric discharge-turning is combined method for trimming and device, using technical scheme, is added using electric discharge Work is realized softening and part ablation the binding agent of abrasive particle prominent on emery wheel, so that abrasive particle is spilt to facilitate removal and dressing, utilizes Prominent abrasive particle is taken away by the mechanical turning between electrode and emery wheel, ensures that the point between electrode and emery wheel connects using line electrode Touch, it is to avoid the impact to machining shape precision of electric discharge concentration and wear to electrodes, electric discharge and turnery processing are synchronously carried out, permissible Quickly prepare round skive low, that surface is sharp keen of beating, working (machining) efficiency and machining accuracy are high.
2. technical scheme
For reaching above-mentioned purpose, the technical scheme that the present invention provides is:
A kind of diamond revolving body emery wheel line electrode electric discharge-turning of the present invention is combined method for trimming, comprises the following steps:
S1, skive is connected with the two poles of the earth of the pulse power respectively with instrument line electrode;To knife, make pulse electricity Source, and control skive to rotate, control skive and instrument line electrode axially opposing along skive simultaneously Move back and forth, and make skive and instrument line electrode slowly close along the radial direction of skive, until monitoring to discharge Continue feeding after current signal;
S2, under the discharge process of step s1, the metal_based material of skive bossing be softened and part lose Remove, expose diamond particles;
S3, skive and instrument line electrode continue close, relative past using skive and instrument line electrode Multiple motion, the diamond particles that turning stripping has been exposed;
S4, repeat step s2 and s3, continue skive is repaired;
S5, doing relatively reciprocating motion with skive and instrument line electrode, judge boart boart according to discharge waveform The correction of the flank shape situation of wheel, if discharge waveform is basically unchanged, grinding wheel dressing completes;
The close motion of s6, stopping skive and instrument line electrode, is carried out to skive using discharge process Dressing, completes the finishing of skive.
Further, the skive in step s1 includes the motion in three directions, i.e. the rotation of skive Motion, skive doing relatively reciprocating motion and skive leaning on respect to instrument line electrode with respect to instrument line electrode Nearly feed motion.
Further, the electro-discharge machining in step s2 is spark machined or electric arc processes or a combination thereof.
Further, the instrument line electrode in step s1 is flat board chamfered edge shape or thread metal.
A kind of diamond revolving body emery wheel line electrode electric discharge-turning of the present invention is combined trimming device, including compound finishing Mechanism, electrolyte blood circulation and signal acquiring system, wherein,
Described compound burring machine includes emery wheel driving means, skive, instrument line electrode and the pulse power, institute The skive stated is installed in emery wheel driving means, for driving skive rotary motion, opposite tool line electrode Reciprocating motion and feed motion;Described instrument line electrode is fixed in frame, and instrument line electrode and the pulse power is negative Extremely connected, described skive is connected with the positive pole of the pulse power;
Described signal acquiring system is electrically connected with skive and instrument line electrode respectively, adopting for discharge waveform Collection, display and feedback;
Described electrolyte blood circulation includes working liquid container, self priming pump, pressure gauge and electrolyte shower nozzle, described work Liquid case is located at the lower section of compound burring machine, and described self priming pump is connected with working liquid container by pipeline, and described self priming pump, Pressure gauge and electrolyte shower nozzle pass sequentially through placed in series, the tip location of described electrolyte shower nozzle alignment tools line electrode.
Further, described signal acquiring system is made up of signal acquisition module, display module and feedback module.
Further, described electrolyte is water, oil, emulsion, atomizing medium or a combination thereof.
Further, described instrument line electrode be shaped as flat board chamfered edge shape or thread, and the material of instrument line electrode Matter is titanium, titanium alloy, molybdenum, any one in 304 rustless steels.
3. beneficial effect
The technical scheme being provided using the present invention, compared with existing known technology, has a following remarkable result:
(1) a kind of diamond revolving body emery wheel line electrode electric discharge-turning of the present invention is combined method for trimming, is added using electric discharge Work is realized softening and part ablation the binding agent of abrasive particle prominent on emery wheel, so that abrasive particle is spilt to facilitate removal and dressing, utilizes Prominent abrasive particle is taken away by the mechanical turning between electrode and emery wheel, electric discharge and turnery processing is synchronously carried out, can quickly make For going out round skive low, that surface is sharp keen of beating, working (machining) efficiency and machining accuracy are high;Meanwhile, by the use of discharge condition as The basis for estimation of correction of the flank shape situation, discharge signal collection, display and feedback accurately facilitate, convenient to carry out;
(2) a kind of diamond revolving body emery wheel line electrode electric discharge-turning of the present invention is combined method for trimming, by boart boart Wheel completes itself rotary motion, doing relatively reciprocating motion and the fortune near three directions of feed motion with respect to instrument line electrode Dynamic, simplify frame for movement, be easy to mechanical movement control;
(3) a kind of diamond revolving body emery wheel line electrode electric discharge-turning of the present invention is combined trimming device, repaiies including compound Whole mechanism, electrolyte blood circulation and signal acquiring system, electro-discharge machining are machined with machine with mechanical turning and are combined, using electric discharge Processing and the advantage of turnery processing, substantially increase dressing efficiency and the dressing accuracy of skive;Apparatus structure is simple, easily In enforcement;
(4) a kind of diamond revolving body emery wheel line electrode electric discharge-turning of the present invention is combined trimming device, and its electrolyte is Water, oil, emulsion, atomizing medium or a combination thereof, wash away machining area using electrolyte, fast and effeciently by electro-discharge machining product Ablation, caloric value is little, be difficult bonding;
(5) a kind of diamond revolving body emery wheel line electrode electric discharge-turning of the present invention is combined trimming device, its instrument line electricity Need not special draw materials in pole, can adopt the difficult-to-machine material such as titanium, titanium alloy, molybdenum, 304 rustless steels, low processing cost;Meanwhile, Instrument line electrode be shaped as flat board chamfered edge shape or thread it is ensured that the point between electrode and emery wheel contacts, it is to avoid electric discharge concentrate with And the impact to machining shape precision for the wear to electrodes.
Brief description
Fig. 1 is that a kind of flow process of the compound method for trimming of diamond revolving body emery wheel line electrode electric discharge-turning of the present invention is shown It is intended to;
Fig. 2 is that a kind of principle of the compound trimming device of diamond revolving body emery wheel line electrode electric discharge-turning of the present invention is shown It is intended to;
Fig. 3 (a) and Fig. 3 (b) represents the skive list before and after repairing using method for trimming of the present invention and device respectively The microcosmic picture on secondary grinding surface.
Label declaration in schematic diagram:
11st, working liquid container;12nd, self priming pump;13rd, pressure gauge;14th, electrolyte shower nozzle;21st, emery wheel driving means;22nd, Buddha's warrior attendant Stone sand wheel;23rd, instrument line electrode;24th, the pulse power;25th, signal acquiring system.
Specific embodiment
For further appreciating that present disclosure, in conjunction with accompanying drawing, the present invention is described in detail.
In conjunction with shown in Fig. 1, a kind of diamond revolving body emery wheel line electrode electric discharge-turning of the present invention is combined method for trimming, Processing is in electric discharge removal conductive adhesive all the time and truncates except correction of the flank shape state alternately with mechanical car, mainly includes following walking Rapid:
S1, skive is connected with the two poles of the earth of the pulse power respectively with instrument line electrode;To knife (as Fig. 1 (a) institute Show), make pulse power supply, and control skive to rotate, control skive and instrument line electrode along diamond simultaneously The axially opposing reciprocating motion of emery wheel, and make skive and instrument line electrode slowly close along the radial direction of skive, Until continuing feeding after monitoring discharge current signal;Specifically, skive includes the motion in three directions, i.e. diamond The rotary motion of emery wheel, skive with respect to instrument line electrode do relatively reciprocating motion and skive is with respect to instrument The close feed motion of line electrode, completes itself rotary motion, relatively reciprocal with respect to instrument line electrode by skive Motion and the motion near three directions of feed motion, simplify frame for movement, are easy to mechanical movement control;Meanwhile, above-mentioned Instrument line electrode is flat board chamfered edge shape or thread metal, ensures that the point between electrode and emery wheel contacts using line electrode, it is to avoid put The impact to machining shape precision of electricity concentration and wear to electrodes;
S2, under the discharge process of step s1, the metal_based material of skive bossing be softened and part lose Remove, expose diamond particles (as shown in Fig. 1 (b)), reduce the cohesive force of diamond particles and metal_based material;Above-mentioned puts Electric machining can be spark machined or electric arc processes or a combination thereof;
S3, skive and instrument line electrode continue close, relative past using skive and instrument line electrode Multiple motion, the diamond particles (as shown in Fig. 1 (c)) that turning stripping has been exposed, now, due to diamond particles and Metal Substrate The cohesive force of material is relatively low, and therefore diamond particles can easily be peeled off by instrument line electrode, and the abrasion of instrument line electrode is little;
S4, repeat step s2 and s3, continue skive is repaired with (as shown in Fig. 1 (d));
S5, doing relatively reciprocating motion with skive and instrument line electrode, judge boart boart according to discharge waveform The correction of the flank shape situation of wheel, if discharge waveform is basically unchanged, grinding wheel dressing completes (as shown in Fig. 1 (e));
The close motion of s6, stopping skive and instrument line electrode, is carried out to skive using discharge process Dressing, completes the finishing (as shown in Fig. 1 (f)) of skive.
A kind of diamond revolving body emery wheel line electrode electric discharge-turning of the present invention is combined method for trimming, using electro-discharge machining Realize softening and part ablation the binding agent of abrasive particle prominent on emery wheel, so that abrasive particle is spilt to facilitate removal and dressing, using electricity Prominent abrasive particle is taken away by the mechanical turning between pole and emery wheel, ensures that the point between electrode and emery wheel contacts using line electrode, Avoiding the concentration and wear to electrodes impact to machining shape precision of discharging, electric discharge and turnery processing are synchronously carried out, can be fast Speed prepares round skive low, that surface is sharp keen of beating, and working (machining) efficiency and machining accuracy are high;Meanwhile, using discharge condition As the basis for estimation of correction of the flank shape situation, discharge signal collection, display and feedback accurately facilitate, convenient to carry out.
In conjunction with shown in Fig. 2, the present invention gives a kind of diamond revolving body emery wheel line electrode electric discharge-turning and is combined finishing Device, it mainly includes compound burring machine, electrolyte blood circulation and signal acquiring system 25, wherein,
Compound burring machine includes emery wheel driving means 21, skive 22, instrument line electrode 23 and the pulse power 24, Skive 22 is installed in emery wheel driving means 21, and emery wheel driving means 21 can drive skive 22 rotation fortune The dynamic, reciprocating motion of opposite tool line electrode 23 and feed motion;Instrument line electrode 23 is fixed in frame, and instrument line electrode 23 are connected with the negative pole of the pulse power 24, and skive 22 is connected with the positive pole of the pulse power 24;The material of instrument line electrode 23 Matter can be any one in titanium, titanium alloy, molybdenum, 304 rustless steels, need not special draw materials, low processing cost;Certainly, work The material of tool line electrode 23 is not limited thereto, and can also be other difficult-to-machine materials;Instrument line electrode 23 be shaped as flat board Chamfered edge shape or thread it is ensured that the point between instrument line electrode 23 and skive 22 contacts, it is to avoid electric discharge concentrate and electrode The impact to machining shape precision for the abrasion.
Signal acquiring system 25 is electrically connected with skive 22 and instrument line electrode 23 respectively, adopting for discharge waveform Collection, display and feedback;Signal acquiring system 25 is made up of signal acquisition module, display module and feedback module, is adopted according to signal The discharge waveform of collecting system 25 collection can determine whether finishing situation, and accuracy of judgement is convenient, convenient to carry out;
Electrolyte blood circulation includes working liquid container 11, self priming pump 12, pressure gauge 13 and electrolyte shower nozzle 14, working liquid container 11 lower sections being located at compound burring machine, self priming pump 12 is connected with working liquid container 11 by pipeline, and self priming pump 12, pressure gauge 13 Pass sequentially through placed in series with electrolyte shower nozzle 14, the tip location of electrolyte shower nozzle 14 alignment tools line electrode 23, wherein, electricity Medium is water, oil, emulsion, atomizing medium or a combination thereof, washes away machining area using electrolyte, fast and effeciently adds electric discharge Work product ablation, caloric value is little, be difficult bonding;In addition, filter and overflow are additionally provided with the pipeline of electrolyte blood circulation Valve is it is ensured that process normal table.
A kind of diamond revolving body emery wheel line electrode electric discharge-turning of the present invention is combined trimming device, and line electrode is discharged Processing is machined with machine with mechanical turning and is combined, and using the advantage of line electrode electro-discharge machining and turnery processing, substantially increases Buddha's warrior attendant The dressing efficiency of stone sand wheel and dressing accuracy;Apparatus structure is simply it is easy to implement.
With reference to embodiment, the invention will be further described.
Embodiment
The present embodiment taking the finishing of cuprio sintered diamond emery wheel as a example, record before finishing skive circle beat for 0.18mm, and carry out single grinding with the skive before finishing, shown in finished surface such as Fig. 3 (a), as seen from the figure, Roughness of machining surface out-of-flatness.
Afterwards, using processing conditionss as shown in the table, by the method for trimming and device of the present invention, skive is entered Row finishing,
The circle recording skive after finishing is beated and is reduced to 0.03mm by 0.18mm, and with the boart boart after finishing Wheel carries out single grinding, and shown in finished surface such as Fig. 3 (b), as seen from the figure, the roughness of finished surface substantially reduces, table Face is smooth.
A kind of diamond revolving body emery wheel line electrode electric discharge-turning of the present invention is combined method for trimming and device, by outer Connect the compound motion of the pulse power and skive, realize skive electric discharge and be combined finishing with mechanical turning.In finishing During, skive is fitted on instrument line electrode all the time, using pulse power effect, implementation tool line electrode and metal The binding agent of prominent abrasive particle is softened and part ablation by the heat that the electro-discharge machining between sill is discharged, and makes the abrasive particle side of spilling Just remove and dressing;Using the relative mechanical motion between instrument line electrode and emery wheel, prominent abrasive particle is taken away;Gathered puts Electricity condition, as the basis for estimation of finishing situation, completes the finishing to skive.Using the compound method for trimming of the present invention, Round skive low, that surface is sharp keen of beating can be prepared with speed quickly.
Below schematically the present invention and embodiments thereof are described, this description does not have restricted, institute in accompanying drawing Show is also one of embodiments of the present invention, and actual structure is not limited thereto.So, if the common skill of this area Art personnel enlightened by it, in the case of without departing from the invention objective, without creatively designing and this technical scheme Similar frame mode and embodiment, all should belong to protection scope of the present invention.

Claims (8)

1. a kind of diamond revolving body emery wheel line electrode electric discharge-turning is combined method for trimming it is characterised in that including following walking Rapid:
S1, skive is connected with the two poles of the earth of the pulse power respectively with instrument line electrode;To knife, make pulse power supply, and Control skive rotation, control skive and instrument line electrode along the axially opposing reciprocal fortune of skive simultaneously Dynamic, and make skive and instrument line electrode slowly close along the radial direction of skive, until monitoring that discharge current is believed Continue feeding after number;
S2, under the discharge process of step s1, the metal_based material of skive bossing is softened and part ablation, dew Go out diamond particles;
S3, skive and the continuation of instrument line electrode are close, are back and forth transported with the relative of instrument line electrode using skive Dynamic, the diamond particles that turning stripping has been exposed;
S4, repeat step s2 and s3, continue skive is repaired;
S5, doing relatively reciprocating motion with skive and instrument line electrode, judge skive according to discharge waveform Correction of the flank shape situation, if discharge waveform is basically unchanged, grinding wheel dressing completes;
The close motion of s6, stopping skive and instrument line electrode, carries out dressing using discharge process to skive, Complete the finishing of skive.
2. a kind of diamond revolving body emery wheel line electrode electric discharge-turning according to claim 1 is combined method for trimming, and it is special Levy and be: the skive in step s1 includes the motion in three directions, be i.e. the rotary motion of skive, boart boart Wheel with respect to instrument line electrode do relatively reciprocating motion and skive with respect to instrument line electrode close feed motion.
3. a kind of diamond revolving body emery wheel line electrode electric discharge-turning according to claim 1 is combined method for trimming, and it is special Levy and be: the electro-discharge machining in step s2 is spark machined or electric arc processes or a combination thereof.
4. a kind of diamond revolving body emery wheel line electrode electric discharge-turning according to claim 1 is combined method for trimming, and it is special Levy and be: the instrument line electrode in step s1 is flat board chamfered edge shape or thread metal.
5. a kind of diamond revolving body emery wheel line electrode electric discharge-turning be combined trimming device it is characterised in that: include compound finishing Mechanism, electrolyte blood circulation and signal acquiring system (25), wherein,
Described compound burring machine includes emery wheel driving means (21), skive (22), instrument line electrode (23) and arteries and veins Rush power supply (24), described skive (22) is installed in emery wheel driving means (21), for driving skive (22) rotary motion, the reciprocating motion of opposite tool line electrode (23) and feed motion;Described instrument line electrode (23) is fixing In frame, and instrument line electrode (23) is connected with the negative pole of the pulse power (24), described skive (22) and pulse The positive pole of power supply (24) is connected;
Described signal acquiring system (25) is electrically connected with skive (22) and instrument line electrode (23) respectively, for discharging The collection of waveform, display and feedback;
Described electrolyte blood circulation includes working liquid container (11), self priming pump (12), pressure gauge (13) and electrolyte shower nozzle (14), described working liquid container (11) is located at the lower section of compound burring machine, and described self priming pump (12) passes through pipeline and work Liquid case (11) is connected, and described self priming pump (12), pressure gauge (13) and electrolyte shower nozzle (14) pass sequentially through placed in series, institute The tip location of electrolyte shower nozzle (14) the alignment tools line electrode (23) stated.
6. a kind of diamond revolving body emery wheel line electrode electric discharge-turning according to claim 5 is combined trimming device, and it is special Levy and be: described signal acquiring system (25) is made up of signal acquisition module, display module and feedback module.
7. a kind of diamond revolving body emery wheel line electrode electric discharge-turning according to claim 5 or 6 is combined trimming device, It is characterized in that: described electrolyte is water, oil, emulsion, atomizing medium or a combination thereof.
8. a kind of diamond revolving body emery wheel line electrode electric discharge-turning according to claim 7 is combined trimming device, and it is special Levy and be: described instrument line electrode (23) be shaped as flat board chamfered edge shape or thread, and the material of instrument line electrode (23) is Any one in titanium, titanium alloy, molybdenum, 304 rustless steels.
CN201510007543.0A 2015-01-07 2015-01-07 Diamond rotation body grinding wheel line electrode discharging and turning compound dressing method and device Active CN104493719B (en)

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