A kind of flask bushing provision for disengagement and method for dismounting
Technical field
The present invention relates to is a kind of mechanical dismantling device, especially a kind of instrument of sand box used for casting set pin sleeve dismounting and method for dismounting thereof.
Background technology
In casting field, flask molding casting belongs to the forging type of high dimensional accuracy, is matched, guarantee the dimensional accuracy of modeling process, thus ensure the dimensional accuracy of product in its production process by mould cover frame set pin sleeve with flask bushing.For foundry production, there is many conditions causing pin guide to wear and tear, therefore must make regular check on and change pin guide, for alignment pin cone, it adopts screw fastening mode to fix, and changes than being easier to, and set pin sleeve adopts transition interference fit, dismounting difficulty.Method for dismounting conventional is at present:
1, simple hand frock, adopts inertia to form the power of relative guide installation direction, repeatedly knocks and taken off by guide, about 20 minutes operating times;
2, sandbox is used driving hanging out mo(u)lding line, on level land, manually knock taking-up guide, about 18 minutes operating times;
Above two kinds of methods, write off cover process length consuming time, large to the working strength of operating personnel, also there is certain potential safety hazard in the 2nd kind of method, will be a huge intensive work consuming time during stopping line maintenance of equipment, the situation of guide must be changed if occur in process of production, production line will be caused to stop line for a long time, production is impacted, very unfavorable.
Summary of the invention
In view of the defect that above-mentioned prior art exists, the object of the invention is to propose one easy to operate, time saving and energy saving, safe and reliable, can be used for extracting tool and the method for dismounting thereof of dismantling sand box used for casting set pin sleeve.
Object of the present invention will be achieved by the following technical programs:
A kind of flask bushing provision for disengagement, comprises hoisting mechanism, bindiny mechanism and cover mechanism of pulling pin, and described hoisting mechanism is overlapped mechanism by bindiny mechanism and is connected with pulling pin, and overlaps mechanism and provide lifting force for described pulling pin, described bindiny mechanism comprises a connecting rod, and described connecting rod is connected to described hoisting mechanism, and can move up and down by relatively described hoisting mechanism, described cover mechanism of pulling pin comprises shell, described shell is installed with mechanism's connector, described mechanism's connector upper end and described connecting rod lower end connect, described mechanism's connector lower end internal sleeve is equipped with a camshaft, the upper end of described camshaft is connected with can horizontal slip make the rocking handle of described cam axle, described rocking handle stretches out in described shell, described cam the tip of the axis is coated with cover loose piece of pulling pin, described cover loose piece of pulling pin is articulated with on described shell by steady pin, the upper limb of cover loose piece of pulling pin described in the rotary motion of described camshaft can be converted into expands outwardly motion.
Preferably, a kind of flask bushing provision for disengagement, wherein: described hoisting mechanism comprises a supporting traverse, below described supporting traverse, both sides are fixed with jack respectively by trip bolt, described jack is provided with a boosting-rod, two described boosting-rods are connected by boosting-rod connector.
Preferably, a kind of flask bushing provision for disengagement, wherein: described supporting traverse both sides be provided with run through described supporting traverse axis and the elongated slot matched with described trip bolt, described trip bolt can move horizontally in described elongated slot.
Preferably, a kind of flask bushing provision for disengagement, wherein: described connecting cross beam centre position is provided with the hole that runs through described connecting cross beam axis, described hole has internal thread, described connecting rod has the external screw thread that matches with the internal thread in described hole and is fixed on described supporting traverse by stop nut, and described connecting rod can move axially on described supporting traverse.
Preferably, a kind of flask bushing provision for disengagement, wherein: described hoisting mechanism also comprises the two-sided magnetic sucker of two consistent size, described two-sided magnetic sucker and described jack match.
Preferably, a kind of flask bushing provision for disengagement, wherein: described mechanism connector end face is provided with the groove with described connecting rod ends match, described connecting rod end embeds in described groove, and described connecting rod is connected with described mechanism connector.
Preferably, a kind of flask bushing provision for disengagement, wherein: described cam the tip of the axis bilateral symmetry is provided with the first cam and the second cam, described cover loose piece of pulling pin comprises two pieces of first cover loose pieces and second of pulling pin be hinged and to pull pin cover loose piece, and the first cam described in during original state and the second cam are pulled pin with first respectively and overlapped loose piece and second and pull pin and overlap loose piece and interlock.
Preferably, a kind of flask bushing provision for disengagement, wherein: the upper end of described camshaft is connected with described rocking handle by camshaft spacer pin, described rocking handle leaves the loose slot that can move axially for camshaft alignment pin.
Preferably, a kind of flask bushing provision for disengagement, wherein: described rocking handle runs through one and is arranged at radial direction " 7 " font elongated slot on described side wall of outer shell, and described rocking handle can along described elongated slot relative to described shell half-twist.
Preferably, a kind of flask bushing provision for disengagement, wherein: described first pull pin cover loose piece and second pull pin cover loose piece between be provided with back-moving spring, one end of described back-moving spring is arranged at described first and pulls pin on cover loose piece, and the other end of described back-moving spring is arranged at described second and pulls pin on cover loose piece.
Preferably, a kind of flask bushing provision for disengagement, wherein: described shell lower end is symmetrically arranged with the first elongated slot and the second elongated slot that run through described side wall of outer shell, described first elongated slot and described first is pulled pin, and to overlap loose piece corresponding, and described second elongated slot and described second is pulled pin, and to overlap loose piece corresponding.
Present invention further teaches a kind of using method of flask bushing provision for disengagement, comprise the steps:
Step one: each independently assembly is connected to form described flask bushing provision for disengagement;
Step 2: the position laterally adjusting trip bolt according to the size of sandbox and the position of set pin sleeve, after adjusting position, is fixed on sandbox by two two-sided magnetic suckers by described flask bushing provision for disengagement;
Step 3: loosening stop nut makes connecting rod move down, and set pin sleeve is run through in the cover mechanism that makes to pull pin, to described first pull pin cover loose piece and second pull pin the bottom of upper end lower than described set pin sleeve of cover loose piece time stop, tightening stop nut, make connecting rod be anchored on described supporting traverse;
Step 4: level is to rocking handle described in right rotation, make whole cam axle 90 °, now, first cam of described camshaft and the second cam be placed in described first pull pin cover loose piece and second pull pin cover loose piece between and its upper limb is expanded to both sides, described first pull pin cover loose piece extend described first elongated slot, described second cover loose piece of pulling pin extends described second elongated slot, and is expanded to below described set pin sleeve edge respectively;
Step 5: shake boosting-rod, described jack moves upward, now connecting rod moves upward along with supporting traverse, drive cover mechanism of pulling pin to move upward simultaneously, the first cover loose piece and second cover loose piece upper limb of pulling pin of pulling pin is made to block the bottom surface surrounding of described set pin sleeve, along with the continuous rising of jack, set pin sleeve is extracted;
Step 6: after extracting set pin sleeve, to anticlockwise rocking handle, make camshaft produce first of described interlocking pull pin cover loose piece and second pull pin cover loose piece between, now, described first cover loose piece and second cover loose piece upper limb of pulling pin of pulling pin gets loose under the effect of back-moving spring bottom described sprocket bit guide, restore to the original state, take off set pin sleeve.
Beneficial effect of the present invention is:
This device greatly can improve removal efficiency, and each unloading process needs 20-30 second, and it is consuming time that relatively existing method greatly reduces dismounting; This device is simple to operate simultaneously, does not need to knock or by sandbox driving hanging out mo(u)lding line, avoid in prior art the problem that there is potential safety hazard, improves the security of operation.
The device avoids knocking set pin sleeve, decrease the damage to set pin sleeve, thus carry out keeping in repair the problem affecting manufacturing schedule on equipment after avoiding the damage of set pin sleeve.
This device, by offering elongated slot on supporting traverse, makes described jack can adjust according to the specification of different sandbox, improves the scope of application of this equipment.
This device is arranged by concrete structure, ease of assembly, and when some parts occurs damaged, is convenient to change; In addition when not needing operative installations, each individual components forming this device can be dismantled and come to be used as him.
Below just accompanying drawing in conjunction with the embodiments, is described in further detail the specific embodiment of the present invention, is easier to understand, grasp to make technical solution of the present invention.
Accompanying drawing explanation
Fig. 1 is the front view of general structure of the present invention;
Fig. 2 is the top view of general structure of the present invention;
Fig. 3 is the top view of supporting traverse of the present invention;
Fig. 4 is the front view of cover mechanism of pulling pin of the present invention;
Fig. 5 is the internal structure stereogram of cover mechanism of pulling pin of the present invention;
Fig. 6 is cover mechanism stereogram of pulling pin of the present invention;
Fig. 7 is the front view of camshaft of the present invention.
Detailed description of the invention
A kind of flask bushing provision for disengagement, as shown in accompanying drawing 1-accompanying drawing 7, comprises hoisting mechanism, bindiny mechanism and cover mechanism of pulling pin, and described hoisting mechanism is overlapped mechanism by bindiny mechanism and is connected with pulling pin, and overlaps mechanism and provide lifting force for described pulling pin.
Shown in composition graphs 2 and Fig. 3, described hoisting mechanism comprises a supporting traverse 4, described supporting traverse 4 both sides are provided with the elongated slot 18 running through described supporting traverse 4, and described connecting cross beam 4 centre position is provided with the hole 19 that runs through described connecting cross beam, and described hole 19 has internal thread; Be provided with two trip bolts 3 in described two elongated slots 18, described trip bolt 3 can move horizontally in described elongated slot 18; Described trip bolt 3 lower end is respectively arranged with a jack 5 and described jack 5 is positioned at below described supporting traverse 4, and described jack 5 is provided with boosting-rod 6, and two described boosting-rods 6 are connected by boosting-rod connector 7; The two-sided magnetic sucker 8 comprising two consistent size is also provided with below described jack 5.
Described bindiny mechanism comprises a connecting rod 1, described connecting rod 1 has the external screw thread matched with described hole 19 internal thread, described connecting rod 1 is also fixed on hole 19 place of described supporting traverse 4 by stop nut 2, described connecting rod 1 can move axially on described supporting traverse 4, and the lower end of described connecting rod 1 is overlapped mechanism be connected with described being pulled pin.
Shown in composition graphs 4 to Fig. 7, described cover mechanism of pulling pin comprises mechanism's connector 9, described mechanism connector 9 is arranged on shell 11, described mechanism connector 9 end face is provided with the groove 20 with described connecting rod 1 ends match, described connecting rod 1 end embeds in described groove 20, and described connecting rod 1 is connected with described mechanism connector 9; Described mechanism connector 9 lower end internal sleeve is equipped with camshaft 16, the end bilateral symmetry of described camshaft 16 is provided with the first cam 161 and the second cam 162, the upper end of described camshaft 16 is connected with described rocking handle 10 by camshaft spacer pin 17, described rocking handle 10 leaves the loose slot 21 that can move up and down for camshaft alignment pin 17, and described rocking handle 10 runs through and stretches out in one and be arranged at radial direction " 7 " font elongated slot 22 on described shell 11 sidewall, and 90 ° can be horizontally rotated along described elongated slot 22 relative to described shell 11.
First cam 161 of described camshaft 16 and the second cam 162 are coated on the first cover loose piece 151 and second of pulling pin and pull pin cover loose piece 152, and the first cam 161 and the second cam 162 described in during original state are pulled pin with first respectively and overlapped loose piece 151 and second and pull pin and overlap loose piece 152 and interlock.Described first pull pin cover loose piece 151 and second pull pin cover loose piece 152 between be provided with back-moving spring 14, one end of described back-moving spring 14 is arranged at described first and pulls pin on cover loose piece 151, and the other end of described back-moving spring 14 is arranged at described second and pulls pin on cover loose piece 152.
In the present invention, except first cam 161 and second cam 162 with the arc of involute disclosed in preferred embodiment, the first described cam 161 and the second cam 162 also can be spiral yarn shaped cam structures.
Described first pull pin cover loose piece 151 and second pull pin cover loose piece 152 distraction angle be no more than design angle in advance, make described first pull pin cover loose piece 151 and second pull pin cover loose piece 152 be the level of state; Described camshaft 16 be coated on described first pull pin cover loose piece 151 and second pull pin cover loose piece 152 inside, and by described first pull pin cover loose piece 151 and second pull pin cover loose piece 152 lock, described first pull pin cover loose piece 151 and second pull pin cover loose piece 152 be articulated with on described shell 11 by a steady pin 13; Described shell 11 lower end is symmetrically arranged with the first elongated slot 23 and the second elongated slot 24 running through described shell 11 sidewall, and described first elongated slot 23 and described first is pulled pin, and to overlap loose piece 151 corresponding, and described second elongated slot 24 and described second is pulled pin, and to overlap loose piece 152 corresponding.
In the present embodiment, the course of work of the present invention is as follows:
When needs dismounting set pin sleeve, arrange according to said structure and each independently assembly is connected to form described flask bushing provision for disengagement, as shown in Figure 1.
Laterally adjust the position of jack 5 according to the size of flask pin, fixed the position of jack 5 after adjusting position by trip bolt 3, by two two-sided magnetic suckers 8, described flask bushing provision for disengagement is fixed on sandbox.
Loosening stop nut 2 makes connecting rod 1 move down, and set pin sleeve is run through in the cover mechanism that makes to pull pin, to described first pull pin cover loose piece 151 and second pull pin the bottom of upper end lower than described set pin sleeve of cover loose piece 152 time stop, tighten stop nut 2, connecting rod 1 is anchored on described supporting traverse 4.
Along described " 7 " type elongated slot 90 ° of described rocking handles of rotation to the right, described " 7 " type elongated slot rightmost side is in rocking handle, and move down along track, along with rocking handle 10 rotation and move down, described camshaft 16 is followed rocking handle 10 and is rotated 90 ° and move down under the effect of camshaft alignment pin 17, now the first cam 161 and the second cam 162 be snapped into described first pull pin cover loose piece 151 and second pull pin cover loose piece 152 between, and make described first pull pin cover loose piece 151 and second pull pin cover loose piece 152 upper limb expand to both sides, described first upper limb of pulling pin cover loose piece 151 extends described first elongated slot 23, described second upper limb of pulling pin cover loose piece 152 extends described second elongated slot 24, and be expanded to respectively below described set pin sleeve edge.
Shake boosting-rod 6, described jack 5 moves upward, now connecting rod 1 moves upward along with supporting traverse 4, drive cover mechanism of pulling pin to move upward simultaneously, the first cover loose piece 151 and second cover loose piece 152 upper limb of pulling pin of pulling pin is made to block the bottom surface surrounding of described set pin sleeve, along with the continuous rising of jack 5, set pin sleeve is extracted.
After extracting set pin sleeve, to anticlockwise rocking handle 10, camshaft 16 to anticlockwise, described first pull pin cover loose piece 151 and second pull pin cover loose piece 152 get loose bottom described sprocket bit guide under the effect of back-moving spring 14, return to original state, take off set pin sleeve.
After finishing using, institute's rheme guide provision for disengagement is split into each stand-alone assembly.
Above-described embodiment is only for illustrating technical conceive of the present invention and feature; its object is to person skilled in the art can be understood content of the present invention and implement according to this; can not limit the scope of the invention with this; those skilled in the art are under the enlightenment of the technology of the present invention marrow; also may make other to change; all employing equivalents or equivalent transformation and all technical schemes formed, all drop within protection scope of the present invention.