CN104492980A - Bevel lubricating die structure for reducing thermal forming steel plate trimming blade wearing - Google Patents
Bevel lubricating die structure for reducing thermal forming steel plate trimming blade wearing Download PDFInfo
- Publication number
- CN104492980A CN104492980A CN201410800603.XA CN201410800603A CN104492980A CN 104492980 A CN104492980 A CN 104492980A CN 201410800603 A CN201410800603 A CN 201410800603A CN 104492980 A CN104492980 A CN 104492980A
- Authority
- CN
- China
- Prior art keywords
- facade
- deburring insert
- patrix
- trimming edge
- steel plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000009966 trimming Methods 0.000 title claims abstract description 46
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 35
- 239000010959 steel Substances 0.000 title claims abstract description 35
- 230000001050 lubricating effect Effects 0.000 title abstract description 12
- 239000000446 fuel Substances 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 7
- 230000007704 transition Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 description 12
- 239000003921 oil Substances 0.000 description 12
- 239000012530 fluid Substances 0.000 description 9
- 239000010687 lubricating oil Substances 0.000 description 9
- 238000005461 lubrication Methods 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 229910000712 Boron steel Inorganic materials 0.000 description 4
- 238000004080 punching Methods 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 229910000797 Ultra-high-strength steel Inorganic materials 0.000 description 1
- 229910001566 austenite Inorganic materials 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/18—Lubricating, e.g. lubricating tool and workpiece simultaneously
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/14—Dies
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mounting, Exchange, And Manufacturing Of Dies (AREA)
- Forging (AREA)
Abstract
The invention relates to a bevel lubricating die structure for reducing the thermal forming steel plate trimming blade wearing. The structure comprises an upper die, a press plate and an upper die trimming insert block; the press plate is arranged on the upper die and contacts with the upper die trimming insert block. The structure is characterized in that the upper end of the upper die trimming insert block is a mounting bottom, the lower end of the upper die trimming insert block is a trimming blade, and an oil tank is arranged between the mounting bottom and trimming blade of the upper die trimming insert block and is arranged on one side of the upper die trimming insert block contacting with the press plate; the oil tank comprises a first vertical surface and a second vertical surface; the first vertical surface is far from the center of the die and is crossed with the mounting bottom of the upper end of the upper die trimming insert block perpendicularly; the second vertical surface is perpendicular to the trimming blade surface of a workpiece and is located on one side adjacent to the center of the die; the lower end of the first vertical surface and the upper end of the second vertical surface are connected through a chamfer. The structure has the advantages that on the premises that additional cost is omitted and the producing efficiency is guaranteed, the trimming blade can be lubricated effectively.
Description
Technical field
The present invention relates to a kind of inclined-plane lubricated dies structure reducing the wearing and tearing of hot forming steel plate trimming edge, especially a kind of mould for carrying out deburring to the high strength after hot forming process and ultrahigh-strength steel plates, belongs to the separation technology field of hot forming steel plate.
Background technology
High-strength steel sheet intensity is high, particularly there is higher comprehensive mechanical property in normalizing or normalizing tempered condition, the application of high-strength steel sheet is the effective means simultaneously guaranteeing lightweight and crashworthiness, is therefore widely used in the construction industry fields such as large ship, bridge, power station equipment, middle high-pressure boiler, high-pressure bottle, rolling stock, hoisting machinery.And hot forming steel plate is as a kind of Newly Sprouted Things, its production technology is different from common high-strength steel sheet, the production technology of hot forming steel plate generally includes shaping and two stages of quench cooled, wherein, shaping stage needs at high temperature once stamping by mould, quench cooled stage needs cool rapidly by controlling certain cooling velocity, thus steel plate is occurred from austenite microstructure to the transformation of martensite microstructure, obtain high intensity and hardness thus, for common boron steel, after hot forming process, its intensity reaches about 1500MPa.The tensile strength of general high-strength steel sheet is at about 400MPa ~ 450MPa, and namely tensile strength reached 500 MPa ~ 800MPa before hot forming heat steel, heating then can be increased to 1300 ~ 1600 MPa after being shaped, its intensity is 3 ~ 4 times of rolled products of ordinary high-strength steel, its hardness is only second to pottery, but there is the toughness of steel, for common hot forming boron steel steel plate, intensity reaches 1500MPa, percentage elongation is about 5%, considerably beyond the high-strength steel of general significance, its separating technology difficulty is far away higher than general steel plate and common high-strength steel steel plate.
For the deburring technique of hot forming steel plate, due to the intensity of steel plate own and hardness very high, trimming edge wearing and tearing are very serious, finally produce punching burr, affect workpiece quality.For this reason, conventional method is the sintered steel using high rigidity, and even on the basis of sintered steel, increase the process for treating surface such as TD, PVD coating, the cost of cutting edge becomes very expensive thus.
Another solution is the lubricating condition of cutting edge when improving deburring, common method be after part hot forming through oiling technique, allow piece surface cover lubricating oil or lubricating fluid.But in batch production process: (1) increases by a sequence oiling technique, adds production cost; (2) consider from the safety inventory produced, usually for storehouse, even if ensure that the logistics principle of first in first out, also to usually occur producing interval time long, cover the lubricating oil/lubricating fluid volatilization above workpiece, water clock, cause entirety or certain regional area lack of lubrication even not to lubricate.
Therefore, if a kind of lubrication operation can be invented, both can lubricate workpiece, not increase production process again, the even, stable of lubrication can also be ensured, have very large using value by the lifting of hot forming deburring processing quality and cost.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of inclined-plane lubricated dies structure reducing the wearing and tearing of hot forming steel plate trimming edge is provided, do not increasing under the prerequisite that extra cost do not lose production efficiency yet, effectively lubricating trimming edge.
According to technical scheme provided by the invention, the inclined-plane lubricated dies structure of described reduction hot forming steel plate trimming edge wearing and tearing, comprise upper die and lower die seat, holding pad, patrix deburring insert and counterdie deburring insert, holding pad is arranged on patrix, and holding pad contacts with patrix deburring insert; It is characterized in that: the upper end of described patrix deburring insert is for installing bottom surface, the lower end of patrix deburring insert is trimming edge, between the installation bottom surface and trimming edge of patrix deburring insert, arrange oil groove, oil groove is arranged on the side that patrix deburring insert contacts with holding pad; Described oil groove comprises the first facade and the second facade, first facade is facade away from mold center and the first facade is crossing with the installation plane perpendicular of patrix deburring insert upper end, second facade be perpendicular to workpiece trimming edge face, be positioned at side near mold center, connected by fillet surface between the lower end of the first facade and the upper end of the second facade.
Further, the vertical range between the lower end of described first facade and the upper end of the second facade is 2 ~ 15mm.
Further, the angle between the trimming edge place horizontal plane of described fillet surface and patrix deburring insert is 0 ~ 65 °.
Further, described fillet surface is positioned at the middle part of the side that patrix deburring insert contacts with holding pad.
Further, the trimming edge 15 ~ 50mm of described fillet surface distance patrix deburring insert lower end.
Further, a fuel feed hole is set in the upper end of described patrix deburring insert, the lower end of fuel feed hole and the first facade chamfered transition.
The present invention has following technique effect: after (1) the present invention can omit hot forming, the oiling technique before deburring; (2), after the present invention needs to arrange oil circuit according to cutting edge lubrication in advance, it is convenient to implement, and can not produce additional workload in material cost, manufacturing complexity etc., not do significant impact to mould structure, die manufacturing cost does not change substantially.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the A-A sectional view of Fig. 1.
Fig. 3 is the I enlarged drawing of Fig. 2 under mold closing situation.
Fig. 4 is the I enlarged drawing of Fig. 2 under die sinking situation.
Fig. 5 is the enlarged drawing of described oil groove.
Fig. 6 is the top view of described patrix deburring insert.
Detailed description of the invention
Below in conjunction with concrete accompanying drawing, the invention will be further described.
As shown in Fig. 1 ~ Fig. 6: as described in reduction hot forming steel plate trimming edge wearing and tearing inclined-plane lubricated dies structure comprise patrix 1, holding pad 2, patrix deburring insert 3, counterdie deburring insert 4, die shoe 5, oil groove 6, first facade 6-1, the second facade 6-2, fillet surface 6-3, fuel feed hole 7 etc.
As shown in Figure 1 and Figure 2, the present invention includes patrix 1, die shoe 5, holding pad 2, patrix deburring insert 3 and counterdie deburring insert 4, holding pad 2 is arranged on patrix 1, and holding pad 2 contacts with patrix deburring insert 3, as shown in Fig. 3 ~ Fig. 5, the upper end of described patrix deburring insert 3 is for installing bottom surface, the lower end of patrix deburring insert 3 is trimming edge, between the installation bottom surface and trimming edge of patrix deburring insert 3, arrange oil groove 6, and oil groove 6 is arranged on the side that patrix deburring insert 3 contacts with holding pad 2, described oil groove 6 comprises the first facade 6-1 and the second facade 6-2, first facade 6-1 is the facade away from mold center, and the first facade 6-1 is crossing with the installation plane perpendicular of patrix deburring insert 3 upper end, second facade 6-2 is the trimming edge face perpendicular to workpiece, be positioned at the side near mold center, connected by fillet surface 6-3 between the lower end of the first facade 6-1 and the upper end of the second facade 6-2, vertical range between the lower end of the first facade 6-1 and the upper end of the second facade 6-2 is 2 ~ 15mm, angle between the trimming edge place horizontal plane of fillet surface 6-3 and patrix deburring insert 3 is 0 ~ 65 °,
As shown in Figure 5, Figure 6, a fuel feed hole 7 is set in the upper end of described patrix deburring insert 3, the lower end of fuel feed hole 7 and the first facade 6-1 chamfered transition.
Operation principle of the present invention: before producing, lubricating oil/profit fluid pipeline is connected to above the oil groove 6 of patrix deburring insert, lubricating oil/lubricating fluid under gravity, flow downward along the step-like fillet surface 6-3 between the first facade 6-1 and the second facade 6-2, finally be covered with the whole trimming edge of this patrix deburring insert 3, thus complete the lubrication to trimming edge; After each punching press, parts of lubricating oil/lubricating fluid taken away by workpiece, simultaneously sustainable supply lubricating oil/lubricating fluid, thus reaches lubrication output and the balance consumed.
Embodiment: a kind of punching technology of boron steel steel plate, this workpiece is automobile B post.The material of steel plate: boron steel 22MnB5, expects thick 1.2mm, length 1250mm, wide 430mm, required deburring outline girth 4500mm; Specifically process is processed by following steps:
The first step, carries out hot forming processing to workpiece, obtains workpiece B post after hot forming;
Second step, according to the final aperture size of workpiece, carries out trim process to workpiece.This trimming die is made up of patrix 1, holding pad 2, patrix deburring insert 3, counterdie deburring insert 4 and die shoe 5, between the installation bottom surface and trimming edge of patrix deburring insert 3, have step-like oil groove 6; Concrete production process is: be communicated with oil groove 6 by lubricating oil/lubricating fluid pipeline before producing, the flow controlled with lubrication source flows out, and under gravity, flow downward along the bevelled fillet surface 6-3 of tool, finally be covered with the whole trimming edge of this patrix deburring insert, thus complete the lubrication to trimming edge; After each punching press, parts of lubricating oil/lubricating fluid taken away by workpiece, simultaneously sustainable supply lubricating oil/lubricating fluid, thus reaches lubrication output and the balance consumed.
Claims (6)
1. one kind reduces the inclined-plane lubricated dies structure of hot forming steel plate trimming edge wearing and tearing, comprise patrix (1), die shoe (5), holding pad (2), patrix deburring insert (3) and counterdie deburring insert (4), holding pad (2) is arranged on patrix (1), and holding pad (2) contacts with patrix deburring insert (3); It is characterized in that: the upper end of described patrix deburring insert (3) is for installing bottom surface, the lower end of patrix deburring insert (3) is trimming edge, between the installation bottom surface and trimming edge of patrix deburring insert (3), arrange oil groove (6), oil groove (6) is arranged on the side that patrix deburring insert (3) contacts with holding pad (2); Described oil groove (6) comprises the first facade (6-1) and the second facade (6-2), first facade (6-1) is facade away from mold center and the first facade (6-1) is crossing with the installation plane perpendicular of patrix deburring insert (3) upper end, second facade (6-2) be perpendicular to workpiece trimming edge face, be positioned at side near mold center, connected by fillet surface (6-3) between the lower end of the first facade (6-1) and the upper end of the second facade (6-2).
2. the inclined-plane lubricated dies structure reducing the wearing and tearing of hot forming steel plate trimming edge as claimed in claim 1, is characterized in that: the vertical range between the lower end of described first facade (6-1) and the upper end of the second facade (6-2) is 2 ~ 15mm.
3. the inclined-plane lubricated dies structure reducing the wearing and tearing of hot forming steel plate trimming edge as claimed in claim 1, is characterized in that: the angle between the trimming edge place horizontal plane of described fillet surface (6-3) and patrix deburring insert (3) is 0 ~ 65 °.
4. the inclined-plane lubricated dies structure reducing the wearing and tearing of hot forming steel plate trimming edge as claimed in claim 1, is characterized in that: described fillet surface (6-3) is positioned at the middle part of the side that patrix deburring insert (3) contacts with holding pad (2).
5. the inclined-plane lubricated dies structure reducing the wearing and tearing of hot forming steel plate trimming edge as claimed in claim 1, is characterized in that: the trimming edge 15 ~ 50mm of described fillet surface (6-3) distance patrix deburring insert (3) lower end.
6. the inclined-plane lubricated dies structure reducing the wearing and tearing of hot forming steel plate trimming edge as claimed in claim 1, it is characterized in that: in the upper end of described patrix deburring insert (3), a fuel feed hole (7) is set, the lower end of fuel feed hole (7) and the first facade (6-1) chamfered transition.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410800603.XA CN104492980B (en) | 2014-12-20 | 2014-12-20 | Bevel lubricating die structure for reducing thermal forming steel plate trimming blade wearing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410800603.XA CN104492980B (en) | 2014-12-20 | 2014-12-20 | Bevel lubricating die structure for reducing thermal forming steel plate trimming blade wearing |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104492980A true CN104492980A (en) | 2015-04-08 |
| CN104492980B CN104492980B (en) | 2017-04-26 |
Family
ID=52934480
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410800603.XA Active CN104492980B (en) | 2014-12-20 | 2014-12-20 | Bevel lubricating die structure for reducing thermal forming steel plate trimming blade wearing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104492980B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4094182A (en) * | 1976-01-23 | 1978-06-13 | Kabushiki Kaisha Komatsu Seisakusho | Die apparatus for press machine |
| JPS571527A (en) * | 1980-06-02 | 1982-01-06 | Hoshino Shoji Kk | Lubricator utilizing elasticity of stripper of punching press |
| JPH07256356A (en) * | 1994-03-23 | 1995-10-09 | Honda Motor Co Ltd | Trimming die device |
| JP2007007692A (en) * | 2005-06-30 | 2007-01-18 | Toyota Boshoku Corp | Press dies |
| CN102233373A (en) * | 2010-04-29 | 2011-11-09 | 昆山嘉华电子有限公司 | High-speed stamping die with lubrication structure |
| CN203281731U (en) * | 2013-06-01 | 2013-11-13 | 方梦姣 | Lubricating structure of stamping die |
| CN203541266U (en) * | 2013-09-16 | 2014-04-16 | 天津汽车模具股份有限公司 | Trimming and returning device for automobile covering parts |
| CN104056893A (en) * | 2014-06-17 | 2014-09-24 | 无锡朗贤汽车组件研发中心有限公司 | Stamping die for separation of hot formed workpiece and separation stamping process |
| CN204338733U (en) * | 2014-12-20 | 2015-05-20 | 无锡朗贤汽车组件研发中心有限公司 | Reduce the inclined-plane lubricated dies structure of hot forming steel plate trimming edge wearing and tearing |
-
2014
- 2014-12-20 CN CN201410800603.XA patent/CN104492980B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4094182A (en) * | 1976-01-23 | 1978-06-13 | Kabushiki Kaisha Komatsu Seisakusho | Die apparatus for press machine |
| JPS571527A (en) * | 1980-06-02 | 1982-01-06 | Hoshino Shoji Kk | Lubricator utilizing elasticity of stripper of punching press |
| JPH07256356A (en) * | 1994-03-23 | 1995-10-09 | Honda Motor Co Ltd | Trimming die device |
| JP2007007692A (en) * | 2005-06-30 | 2007-01-18 | Toyota Boshoku Corp | Press dies |
| CN102233373A (en) * | 2010-04-29 | 2011-11-09 | 昆山嘉华电子有限公司 | High-speed stamping die with lubrication structure |
| CN203281731U (en) * | 2013-06-01 | 2013-11-13 | 方梦姣 | Lubricating structure of stamping die |
| CN203541266U (en) * | 2013-09-16 | 2014-04-16 | 天津汽车模具股份有限公司 | Trimming and returning device for automobile covering parts |
| CN104056893A (en) * | 2014-06-17 | 2014-09-24 | 无锡朗贤汽车组件研发中心有限公司 | Stamping die for separation of hot formed workpiece and separation stamping process |
| CN204338733U (en) * | 2014-12-20 | 2015-05-20 | 无锡朗贤汽车组件研发中心有限公司 | Reduce the inclined-plane lubricated dies structure of hot forming steel plate trimming edge wearing and tearing |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104492980B (en) | 2017-04-26 |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 214115 Hongda Road, Wuxi City, Jiangsu Province, No. 111 Patentee after: WUXI LANGXIAN LIGHTWEIGHT TECHNOLOGY CO.,LTD. Address before: 214115 Hongda Road, Wuxi City, Jiangsu Province, No. 111 Patentee before: WUXI LANGXIAN AUTOMOTIVE COMPONENTS R & D CENTER Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Bevel lubricating die structure for reducing thermal forming steel plate trimming blade wearing Effective date of registration: 20190409 Granted publication date: 20170426 Pledgee: Agricultural Bank of China Limited by Share Ltd. Wuxi science and Technology Branch Pledgor: WUXI LANGXIAN LIGHTWEIGHT TECHNOLOGY CO.,LTD. Registration number: 2019990000303 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20170426 Pledgee: Agricultural Bank of China Limited by Share Ltd. Wuxi science and Technology Branch Pledgor: WUXI LANGXIAN LIGHTWEIGHT TECHNOLOGY CO.,LTD. Registration number: 2019990000303 |