CN104485635A - Overcurrent protection circuit and overcurrent protection device - Google Patents

Overcurrent protection circuit and overcurrent protection device Download PDF

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Publication number
CN104485635A
CN104485635A CN201410833423.1A CN201410833423A CN104485635A CN 104485635 A CN104485635 A CN 104485635A CN 201410833423 A CN201410833423 A CN 201410833423A CN 104485635 A CN104485635 A CN 104485635A
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China
Prior art keywords
sampling resistor
connects
power supply
processor
electric loading
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CN201410833423.1A
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Chinese (zh)
Inventor
宋超
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Qingdao Goertek Co Ltd
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Qingdao Goertek Co Ltd
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Priority to CN201410833423.1A priority Critical patent/CN104485635A/en
Publication of CN104485635A publication Critical patent/CN104485635A/en
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Abstract

The invention discloses an overcurrent protection circuit and an overcurrent protection device. The overcurrent protection circuit comprises a switching tube, a resistive voltage division network, a sampling resistor and a processor, wherein the sampling resistor is connected into a power supply circuit of a negative pole communication ground wire of an electric load in series; one end of the resistive voltage division network is connected with a direct-current power supply, the other end of the resistive voltage division network is connected with the sampling resistor, a voltage division node is connected with a control electrode of the switching tube, one end of a switching access of the switching tube is grounded, and the other end is connected with an interrupt interface of the processor; values of voltage division resistance of the sampling resistor and the resistive voltage division network are configured, so that when the current flowing through the power supply circuit is larger than a safety threshold, the voltage at the voltage division node is larger than the switching-on voltage drop of the switching tube, the switching tube is controlled to be switched on, the processor is triggered to be interrupted, and the power supply circuit of the electric load is cut off. The overcurrent protection circuit is simple in structure, low in cost, quick in response and applicable to all power supply circuits of electric loads based on direct current power supply to realize overcurrent protection for the electric loads.

Description

A kind of current foldback circuit and overcurrent protective device
Technical field
The invention belongs to power supply detection technique field, specifically, relating to a kind of for detecting the electric current flow through in supply line and the circuit structure design realizing overcurrent protection and the device adopting this current foldback circuit to design.
Background technology
Design and develop in process at electronic product, the safety and reliability of guarantee system works is the matter of utmost importance that all engineers must consider, that is, system must detect self every operational factor automatically, suffers irreversible infringement to prevent the accidentalia such as overcurrent, overvoltage initiating system.For the electronic product that some work under severe outdoor environment, there is overcurrent protection function and just seem particularly important.Because the bad environments of open air, various unpredictable factor all likely causes the phenomenons such as power supply instantaneous short circuit, and then causes irreversible damage to electronic product.
Traditional current foldback circuit uses charging management chip; the power management chip of low cost is used in the electronic product of some low costs; and the power management chip of low cost does not have the function of overcurrent monitoring, therefore build a set of overcurrent monitoring circuit with low cost, Parameter adjustable and just seem particularly important.The current monitoring method of traditional low-cost mainly adopts current/voltage conversion regime, adopts operational amplifier to be voltage signal by the current conversion collected, then carries out AD sampling to voltage signal, then extrapolate the size of electric current.Although the size of current that this method can flow through in Real-Time Monitoring circuit, when there is over current fault, system can not make fast reaction.Because it is needs one long periods that AD converter completes primary current sampling.In a lot of situation, after systems axiol-ogy to overcurrent, also do not carry out to obtain eager cut-off electric line, the power circuit of rear class there occurs irreversible damage.Therefore, traditional current monitoring method can not reach desirable over-flow protecting effect.
Summary of the invention
The object of the present invention is to provide a kind of current foldback circuit, interrupt, based on control, coordinating hardware detecting circuit, achieving when system generation over current fault, the rapid response of protection act by processor.
For solving the problems of the technologies described above, the present invention is achieved by the following technical solutions:
A kind of current foldback circuit, is provided with switching tube, resistance pressure-dividing network, sampling resistor and processor; Described sampling resistor is connected on and is communicated with in the supply line of ground wire or power cathode with the negative pole of electric loading; One end of described resistance pressure-dividing network connects DC power supply, the other end connects the side that sampling resistor is communicated with by electric loading, the control pole of the divider node connecting valve pipe of resistance pressure-dividing network, switch ways one end ground connection of switching tube, the interrupt interface of other end connection handling device; Configure the resistance of divider resistance in described sampling resistor and resistance pressure-dividing network; make the electric current flowing through described supply line when the secure threshold lower than setting; the voltage at described divider node place is less than the conduction voltage drop of described switching tube; only when the electric current flowing through described supply line is more than or equal to described secure threshold; the voltage at described divider node place is made to be more than or equal to the conduction voltage drop of described switching tube; the conducting of control switch pipe; Trigger processor enters interruption; to export the current supply circuit of control signal cut-out electric loading, carry out overcurrent protection to by electric loading.
Further, one end of described sampling resistor connects the negative pole of ground wire or power supply, the resistance pressure-dividing network described in the other end connects.In order to reduce system power dissipation as far as possible, the resistance of described sampling resistor should be less than 1 Ω.
In order to improve the reliability of described current foldback circuit work; DC power supply described in preferably the interrupt interface of described processor being connected by pull-up resistor; when supply current is safe; the described interrupt interface of processor is stably pulled to a high potential; to prevent from cause circuit error due to false triggering performing protection act, the normal electricity consumption of impact electric loading.
As a kind of preferred embodiment of described switching tube, described switching tube can select a NPN type triode, the base stage of described triode connects the divider node of described resistance pressure-dividing network, grounded emitter, collector electrode connects the interrupt interface of described processor, and connects DC power supply by described pull-up resistor.
As another preferred embodiment of described switching tube, described switching tube can select a N-channel MOS pipe, the grid of described metal-oxide-semiconductor connects the divider node of described resistance pressure-dividing network, source ground, drain electrode connects the interrupt interface of described processor, and connects DC power supply by described pull-up resistor.
In order to when system generation over current fault; can effectively control electricity consumption load power down, the present invention designs described processor and has no progeny in entering, and exports control signal and controls a switch motion; by the current supply circuit by electric loading described in described switch cutoff, to realize the overcurrent protection by electric loading.
Further, between the negative pole that the switch ways of described switch is connected on described electric loading and described sampling resistor, the described control signal that the control pole receiving processor of described switch exports.
As a kind of preferred embodiment of described switch, described switch can select a N-channel MOS pipe, the grid of described N-channel MOS pipe receives the control signal of described processor output, and drain electrode connects the negative pole of described electric loading, the sampling resistor described in source electrode connects; Between the grid and source electrode of described N-channel MOS pipe, cross-over connection has configuration resistance.
As another preferred embodiment of described switch, described switch can select an one-way SCR, described silicon controlled trigger electrode receives the control signal that described processor exports, and anode connects the negative pole of described electric loading, the sampling resistor described in negative electrode connects.
Based on the structural design of above-mentioned current foldback circuit, the invention allows for a kind of overcurrent protective device, described overcurrent protective device is connected to between the negative pole of electric loading and the negative pole of power supply or ground wire, is provided with switching tube, resistance pressure-dividing network, sampling resistor and processor; Described sampling resistor is connected on and is communicated with in the supply line of ground wire or power cathode with the negative pole of electric loading; One end of described resistance pressure-dividing network connects DC power supply, the other end connects the side that sampling resistor is communicated with by electric loading, the control pole of the divider node connecting valve pipe of resistance pressure-dividing network, switch ways one end ground connection of switching tube, the interrupt interface of other end connection handling device; Configure the resistance of divider resistance in described sampling resistor and resistance pressure-dividing network; make the electric current flowing through described supply line when the secure threshold lower than setting; the voltage at described divider node place is less than the conduction voltage drop of described switching tube; only when the electric current flowing through described supply line is more than or equal to described secure threshold; the voltage at described divider node place is made to be more than or equal to the conduction voltage drop of described switching tube; the conducting of control switch pipe; Trigger processor enters interruption; to export the current supply circuit of control signal cut-out electric loading, carry out overcurrent protection to by electric loading.
Compared with prior art; advantage of the present invention and good effect are: current foldback circuit of the present invention adopts discrete component to build current detection circuit; realize the Real-Time Monitoring to the electric current flowing through electricity consumption load; and when monitoring electric current and exceeding secure threshold; interruption is entered by Trigger processor; generate control signal rapidly; the current supply circuit of cut-out electric loading; realize the quick response of overcurrent protection action; thus reduce the probability causing damage by electric loading because of over current fault, improve the fail safe of load electricity consumption.Current foldback circuit structure of the present invention is simple, with low cost, and response rapidly, can be widely used in the supply line of all use electric loadings based on direct current supply, to realize the overcurrent protection such being used to electric loading.
After reading the detailed description of embodiment of the present invention by reference to the accompanying drawings, the other features and advantages of the invention will become clearly.
Accompanying drawing explanation
Fig. 1 is the schematic block circuit diagram of a kind of embodiment of current foldback circuit proposed by the invention;
Fig. 2 is the annexation schematic diagram of current foldback circuit in actual application proposed by the invention;
Fig. 3 is the physical circuit schematic diagram of a kind of embodiment of current foldback circuit proposed by the invention;
Fig. 4 is the physical circuit schematic diagram of another embodiment of current foldback circuit proposed by the invention.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in more detail.
The current foldback circuit of the present embodiment is connected to between the negative pole of electric loading and the negative pole of power supply or ground wire; as shown in Figure 2; sample in real time by the electric current in the supply line of the negative pole to connection electric loading and detect; whether normal to judge the electric current flow through by electric loading, realize the overcurrent protection by electric loading.In the present embodiment, described power supply can be battery, also can be the power supply unit that adapter etc. can export direct current.Described electric loading is the DC load of requirement direct current supply.
In order to reduce the hardware cost of current foldback circuit, the present embodiment abandons the use to charging management chip and power management chip, discrete component is adopted to build over-current detection circuit, and when there is over current fault, without the need to sampling to electric current, AD conversion and threshold decision, get final product the overcurrent protection signal of direct output switch amount form, respond in time to facilitate subsequent conditioning circuit, rapid execution protection act, shorten from occurring flowing to the protection act lag time of cutting off power supply station's experience thus, greatly reduce the probability causing damage by electric loading because of overcurrent.
The over-current detection circuit of the present embodiment is primarily of the part such as switching tube Q100, resistance pressure-dividing network R400, R450, sampling resistor R200 composition, shown in Figure 3.Described sampling resistor R200 is connected on and is communicated with in the supply line of ground wire or power cathode, for sampling to the electric current flowing through electricity consumption load with the negative pole PORT1 of electric loading.Such as, by one end ground connection of sampling resistor R200 or the negative pole connecting power supply, the negative pole PORT1 of other end connection electric loading, and be connected with described resistance pressure-dividing network.Described resistance pressure-dividing network is preferably in series by two divider resistances R400, R450, and one end connects DC power supply VDD, the sampling resistor R200 described in the other end connects.Certainly, described resistance pressure-dividing network also can adopt more divider resistance to be in series, and the present embodiment does not specifically limit this.Intermediate node by the divider node B(of described resistance pressure-dividing network such as divider resistance R400, R450) be connected to the control pole of switching tube Q100, configure the resistance of described sampling resistor R200 and divider resistance R400, R450, make the electric current flowing through described supply line when the secure threshold lower than setting, the voltage at described divider node B place is less than the conduction voltage drop of described switching tube Q100, the off state of maintained switch pipe Q100; And when the electric current flowing through described supply line is more than or equal to described secure threshold, make the voltage at described divider node B place be more than or equal to the conduction voltage drop of described switching tube Q100, thus control described switching tube Q100 conducting.Thus one, by the Q100 conducting of control switch pipe or shutoff, the overcurrent protection signal of varying level state can be produced, carry out break-make control for the current supply circuit of described electric loading.
In the present embodiment, the electronic device that described switching tube Q100 can adopt NPN type triode or N-channel MOS pipe etc. to have specific conduction voltage drop carries out the specific design of over-current detection circuit.When adopting NPN type triode Q100; as shown in Figure 3; the base stage of NPN type triode Q100 can be connected to the divider node B of resistance pressure-dividing network; grounded emitter; collector electrode connects DC power supply VDD by pull-up resistor R455, and the overcurrent protection signal described in being exported by the collector electrode of described NPN type triode Q100.When adopting N-channel MOS pipe Q200; as shown in Figure 4; the grid of N-channel MOS pipe Q200 can be connected to the divider node B of resistance pressure-dividing network; source ground; drain by pull-up resistor R455 connection DC power supply VDD, and the overcurrent protection signal described in being exported by the drain electrode of described N-channel MOS pipe Q200.
In order to ensure that the overcurrent protection signal produced by switching tube can be controlled realizing with the current supply circuit of electric loading effective break-make, the present embodiment preferably using described overcurrent protection signal as interrupt signal, transfer to the interrupt interface MCU_INTERRUPT of a processor MCU (such as single-chip microcomputer etc.), shown in composition graphs 1, when system generation over current fault, interrupt mode is entered by Trigger processor MCU, to generate control signal MCU_CTR fast, transfer to the control pole of a switch Q300, by controlling described switch Q300 action, with the current supply circuit of cut-out electric loading, realize power-off protection.
Only need several machine cycle because processor MCU enters interrupt mode, therefore produce the speed of described control signal MCU_CTR quickly, the rapid response of protection act can be realized.
In the present embodiment, described switch Q300 is preferably arranged in the supply line of negative pole PORT1 of connection electric loading, as shown in Figure 3, Figure 4.Namely; the switch ways of switch Q300 is connected between the negative pole PORT1 of described electric loading and described sampling resistor R200; the control signal MCU_CTR that overcurrent protection signal described in being received by the control pole of switch Q300 or processor MCU are exported, to realize controlling the break-make of the current supply circuit of described electric loading.
In the present embodiment, described switch Q300 can select N-channel MOS pipe, one-way SCR Q400 or relay etc. to support the switch element of big current.When selecting N-channel MOS pipe Q300, as shown in Figure 3, the grid of described N-channel MOS pipe Q300 can be connected to a wherein road GPIO mouth of described processor MCU, the control signal MCU_CTR that receiving processor MCU exports, by the negative pole PORT1 of the drain electrode connection electric loading of N-channel MOS pipe Q300, sampling resistor R200 described in source electrode connects, and connect its grid by configuration resistance R700.By controlling N-channel MOS pipe Q300 conducting or cut-off, being communicated with or the current supply circuit of cut-out electric loading, realizing the overcurrent protection by electric loading.When selecting one-way SCR Q400 as described switch, as shown in Figure 4, the trigger electrode of one-way SCR Q400 can be connected to the GPIO mouth of described processor MCU, the described control signal MCU_CTR that receiving processor MCU exports, the anode of one-way SCR Q400 is connected to the negative pole PORT1 of described electric loading, the sampling resistor R200 described in negative electrode connects.When there is over current fault, described control signal MCU_CTR is transferred to low level by high level by processor MCU, then control one-way SCR Q400 and switch to off state from conducting state, with the supply line of cut-out electric loading, too high electric current is avoided to cause irreversible damage to by electric loading.
Below in conjunction with Fig. 3, the specific works principle of the current foldback circuit that the present embodiment proposes is set forth in detail.
As shown in Figure 3, when system boot runs, first processor MCU exports the control signal MCU_CTR of high level, controls N-channel MOS pipe Q300 saturation conduction, the current supply circuit of connections electric loading, and use electric loading powers on operation.
When flow through do not exceed secure threshold with the electric current of electric loading time, because the electric current now flowing through sampling resistor R200 is smaller, in conjunction with configuring the resistance of divider resistance R400, R450 in advance, the base voltage acting on NPN type triode Q100 is made to be less than the conduction voltage drop of NPN type triode Q100, now, NPN type triode Q100 is in cut-off state, DC power supply VDD acts on the interrupt interface MCU_INTERRUPT of processor MCU by pull-up resistor R454, and the interrupt interface MCU_INTERRUPT putting processor MCU is high level.Now, processor MCU does not enter interruption, keeps normal operation mode, continues the control signal MCU_CTR exporting high level, keeps the saturation conduction state of N-channel MOS pipe Q300, use electric loading continuous service.
Raise when flowing through the electric current by electric loading, when exceeding the secure threshold of setting, because the ER effect now flowing through sampling resistor R200 is large, the base voltage acting on NPN type triode Q100 is raised, when described base voltage exceedes the conduction voltage drop of NPN type triode Q100, NPN type triode Q100 conducting, drags down the current potential of the interrupt interface MCU_INTERRUPT of processor MCU, makes processor MCU enter interrupt mode instantaneously.Processor MCU is after entering interrupt mode, and putting control signal MCU_CTR is low level, controls N-channel MOS pipe Q300 cut-off, the current supply circuit of cut-out electric loading, uses electric loading power-off out of service, realize overcurrent protection function.
The operation principle of the current foldback circuit shown in Fig. 4 is with the above-mentioned operation principle to current foldback circuit shown in Fig. 3, and the present embodiment no longer launches explanation at this.
In actual use, the threshold value of overcurrent protection can be adjusted by the resistance size of adjustment sampling resistor R200, to adapt to the overcurrent protection requirement of difference electric loading.But in order to reduce system power dissipation as far as possible, the resistance of described sampling resistor R200 is preferably less than 1 Ω, to meet the power consumption requirements of system.
Certainly; above-mentioned explanation is not limitation of the present invention; the present invention is also not limited in above-mentioned citing, the change that those skilled in the art make in essential scope of the present invention, remodeling, interpolation or replacement, also should belong to protection scope of the present invention.

Claims (10)

1. a current foldback circuit, is characterized in that: be provided with switching tube, resistance pressure-dividing network, sampling resistor and processor; Described sampling resistor is connected on and is communicated with in the supply line of ground wire or power cathode with the negative pole of electric loading; One end of described resistance pressure-dividing network connects DC power supply, the other end connects the side that sampling resistor is communicated with by electric loading, the control pole of the divider node connecting valve pipe of resistance pressure-dividing network, switch ways one end ground connection of switching tube, the interrupt interface of other end connection handling device; Configure the resistance of divider resistance in described sampling resistor and resistance pressure-dividing network; make the electric current flowing through described supply line when the secure threshold lower than setting; the voltage at described divider node place is less than the conduction voltage drop of described switching tube; only when the electric current flowing through described supply line is more than or equal to described secure threshold; the voltage at described divider node place is made to be more than or equal to the conduction voltage drop of described switching tube; the conducting of control switch pipe; Trigger processor enters interruption; to export the current supply circuit of control signal cut-out electric loading, carry out overcurrent protection to by electric loading.
2. current foldback circuit according to claim 1, is characterized in that: one end of described sampling resistor connects the negative pole of ground wire or power supply, the resistance pressure-dividing network described in the other end connects; The resistance of described sampling resistor is less than 1 Ω.
3. current foldback circuit according to claim 1, is characterized in that: the DC power supply described in the interrupt interface of described processor is connected by pull-up resistor.
4. current foldback circuit according to claim 3; it is characterized in that: described switching tube is NPN type triode; the base stage of described triode connects the divider node of described resistance pressure-dividing network; grounded emitter; collector electrode connects the interrupt interface of described processor, and connects DC power supply by described pull-up resistor.
5. current foldback circuit according to claim 3; it is characterized in that: described switching tube is N-channel MOS pipe; the grid of described metal-oxide-semiconductor connects the divider node of described resistance pressure-dividing network; source ground; drain electrode connects the interrupt interface of described processor, and connects DC power supply by described pull-up resistor.
6. current foldback circuit according to any one of claim 1 to 5, is characterized in that: described processor is had no progeny in entering, and exports control signal and controls a switch motion, to cut off the current supply circuit of described electric loading.
7. current foldback circuit according to claim 6, is characterized in that: between the negative pole that the switch ways of described switch is connected on described electric loading and described sampling resistor, the described control signal that the control pole receiving processor of described switch exports.
8. current foldback circuit according to claim 7, it is characterized in that: described switch is N-channel MOS pipe, the grid of described N-channel MOS pipe receives the control signal of described processor output, and drain electrode connects the negative pole of described electric loading, the sampling resistor described in source electrode connects; Between the grid and source electrode of described N-channel MOS pipe, cross-over connection has configuration resistance.
9. current foldback circuit according to claim 7; it is characterized in that: described switch is one-way SCR; described silicon controlled trigger electrode receives the control signal that described processor exports, and anode connects the negative pole of described electric loading, the sampling resistor described in negative electrode connects.
10. an overcurrent protective device, is characterized in that: be provided with current foldback circuit as claimed in any one of claims 1-9 wherein, and described overcurrent protective device is connected to between the negative pole of electric loading and the negative pole of power supply or ground wire.
CN201410833423.1A 2014-12-30 2014-12-30 Overcurrent protection circuit and overcurrent protection device Pending CN104485635A (en)

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CN107919649A (en) * 2017-12-28 2018-04-17 东风商用车有限公司 Diagnosis and protection system of controller on-board relay and use method thereof
CN108733191A (en) * 2018-04-12 2018-11-02 烽火通信科技股份有限公司 The detecting system and method for communication equipment power fail warning
CN109842088A (en) * 2017-11-27 2019-06-04 深圳中电长城信息安全系统有限公司 A kind of protection circuit, circuit protection method and equipment
CN110504655A (en) * 2019-08-27 2019-11-26 深圳市法拉第电驱动有限公司 Load control output circuit and its control method with output short circuit protection
CN111929594A (en) * 2020-09-23 2020-11-13 深圳英集芯科技有限公司 Current detection chip, battery and electronic equipment

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CN109842088A (en) * 2017-11-27 2019-06-04 深圳中电长城信息安全系统有限公司 A kind of protection circuit, circuit protection method and equipment
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CN108733191A (en) * 2018-04-12 2018-11-02 烽火通信科技股份有限公司 The detecting system and method for communication equipment power fail warning
CN110504655A (en) * 2019-08-27 2019-11-26 深圳市法拉第电驱动有限公司 Load control output circuit and its control method with output short circuit protection
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CN111929594A (en) * 2020-09-23 2020-11-13 深圳英集芯科技有限公司 Current detection chip, battery and electronic equipment

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Application publication date: 20150401