CN104485194A - Variable-magnetic-force-line-distribution ratio electromagnet - Google Patents

Variable-magnetic-force-line-distribution ratio electromagnet Download PDF

Info

Publication number
CN104485194A
CN104485194A CN201410768552.7A CN201410768552A CN104485194A CN 104485194 A CN104485194 A CN 104485194A CN 201410768552 A CN201410768552 A CN 201410768552A CN 104485194 A CN104485194 A CN 104485194A
Authority
CN
China
Prior art keywords
iron core
interface block
valve interface
moving iron
dynamic iron
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410768552.7A
Other languages
Chinese (zh)
Other versions
CN104485194B (en
Inventor
唐茂
张跃华
李俭
邓嫄媛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chengdu University
Original Assignee
Chengdu University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chengdu University filed Critical Chengdu University
Priority to CN201410768552.7A priority Critical patent/CN104485194B/en
Publication of CN104485194A publication Critical patent/CN104485194A/en
Application granted granted Critical
Publication of CN104485194B publication Critical patent/CN104485194B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Magnetically Actuated Valves (AREA)

Abstract

本发明公开了一种变磁力线分布比例电磁铁,包括导套(2)、磁轭(3)、控制线圈(4)、隔磁环(5)、盆形极靴(6)、阀接口块(7)、推杆(8)和动铁芯(10),所述阀接口块(7)和动铁芯(10)的工作面分别为内凹的曲线回转面和外凸的曲线回转面,两曲线回转面的回转轴均沿动铁芯轴线,其母线均为二次曲线且形状相似,当动铁芯(10)处于行程的最大位置时其与阀接口块(7)的接触面为一窄环面。本发明在不改变现行比例电磁铁的基本结构、外形和接口尺寸的前提下,能显著提高比例电磁铁动线性性能,另外,由于动铁芯在行程的最大位置时与阀接口块工作面的接触面积很小,因此可取消现行比例电磁铁所用的隔磁垫而使结构简化。

The invention discloses an electromagnet with variable magnetic field line distribution ratio, which comprises a guide sleeve (2), a yoke (3), a control coil (4), a magnetic isolation ring (5), a basin-shaped pole shoe (6), and a valve interface block (7), the push rod (8) and the moving iron core (10), the working surfaces of the valve interface block (7) and the moving iron core (10) are respectively an inner concave curved turning surface and an outer convex curved turning surface , the rotary shafts of the two curved rotary surfaces are all along the axis of the moving iron core, and their generatrices are both quadratic curves with similar shapes. is a narrow torus. The present invention can significantly improve the dynamic linear performance of the proportional electromagnet without changing the basic structure, shape and interface size of the existing proportional electromagnet. The contact area is very small, so the magnetic isolation pad used in the current proportional electromagnet can be eliminated to simplify the structure.

Description

一种变磁力线分布比例电磁铁An electromagnet with variable magnetic field line distribution ratio

技术领域technical field

本发明涉及一种比例电磁铁,特别是涉及一种变磁力线分布比例电磁铁。The invention relates to a proportional electromagnet, in particular to an electromagnet with variable magnetic field line distribution ratio.

背景技术Background technique

作为电液比例控制器件中的关键部件之一,比例电磁铁的功能是将比例控制放大器输入的电流信号转换成力或位移。因此,电液比例控制技术对比例电磁铁的位移—力特性提出了严格的要求,即比例电磁铁必须具备水平的位移—力特性曲线,在其有效工作行程内,当线圈电流一定时,其输出力保持恒定,而与动铁芯(衔铁)的位移无关。As one of the key components in the electro-hydraulic proportional control device, the function of the proportional electromagnet is to convert the current signal input by the proportional control amplifier into force or displacement. Therefore, the electro-hydraulic proportional control technology puts forward strict requirements on the displacement-force characteristics of the proportional electromagnet, that is, the proportional electromagnet must have a horizontal displacement-force characteristic curve. Within its effective working stroke, when the coil current is constant, its The output force remains constant regardless of the displacement of the moving iron core (armature).

现有比例电磁铁的结构如图1所示,由塑料端盖1、导套2,磁轭3,控制线圈4、隔磁环5、盆形极靴6、阀接口块7、推杆8、隔磁垫9、动铁芯10和端盖接口块11组成,其中除塑料端盖1、隔磁环5、线圈4、推杆8、隔磁垫9外,其余零件均由导磁材料制成。该比例电磁铁图的工作原理如图2所示(为清晰起见,图中删除了部分零件的剖面线):由线圈4产生的磁力线经动铁芯10与阀接口块7间的工作气隙分为两条支路Φ1和Φ2,其中Φ1支路经动铁芯10轴向通过盆形极靴底部的工作气隙,再经阀接口块7、磁轭3、导套2,回到动铁芯10形成闭合环;Φ2支路经动铁芯10斜向通过盆形极靴的锥形周边,到达导套前端,再经阀接口块7、磁轭3、导套2,回到动铁芯10形成闭合环。支路Φ1和Φ2对动铁芯10产生电磁力的轴向分力分别为F1和F2,其合力即为动铁芯受到的驱动力F,如图3所示。The structure of the existing proportional electromagnet is shown in Figure 1, which consists of a plastic end cover 1, a guide sleeve 2, a yoke 3, a control coil 4, a magnetic isolation ring 5, a basin-shaped pole piece 6, a valve interface block 7, and a push rod 8 , magnetic isolation pad 9, moving iron core 10 and end cover interface block 11, in which except plastic end cover 1, magnetic isolation ring 5, coil 4, push rod 8, magnetic isolation pad 9, other parts are made of magnetically conductive material production. The working principle of this proportional electromagnet diagram is shown in Figure 2 (for the sake of clarity, the section lines of some parts are deleted in the figure): the magnetic field lines generated by the coil 4 pass through the working air gap between the moving iron core 10 and the valve interface block 7 Divided into two branches, Φ1 and Φ2, of which the Φ1 branch passes through the working air gap at the bottom of the pot-shaped pole shoe axially through the moving iron core 10, and then passes through the valve interface block 7, the magnetic yoke 3, and the guide sleeve 2, and returns to the moving part. The iron core 10 forms a closed loop; the Φ2 branch passes through the moving iron core 10 obliquely through the tapered periphery of the basin-shaped pole shoe, reaches the front end of the guide sleeve, and then passes through the valve interface block 7, the magnetic yoke 3, and the guide sleeve 2, and returns to the moving The iron core 10 forms a closed loop. The axial components of the electromagnetic force generated by the branches Φ1 and Φ2 on the moving iron core 10 are F1 and F2 respectively, and their resultant force is the driving force F received by the moving iron core, as shown in FIG. 3 .

由图3可知,现行比例电磁铁主要依靠特殊形状的盆形极靴将磁力线分为两条支路,通过盆形极靴的相关尺寸调整两条磁力线支路所产生轴向电磁分力的相对大小,从而在动铁芯的位移——力曲线上产生一段近似水平的线性区域(即比例电磁铁的工作行程)。由于极靴形状相对固定,设计时难以精确调整两支路电磁力的相对大小,导致现行比例电磁铁位移—力特性线性度差,工作行程相对较短等问题。It can be seen from Figure 3 that the current proportional electromagnet mainly relies on the special-shaped basin-shaped pole piece to divide the magnetic force line into two branches, and adjusts the relative axial electromagnetic component force generated by the two magnetic force line branches through the relative size of the basin-shaped pole piece. Size, so that a section of approximately horizontal linear region (that is, the working stroke of the proportional electromagnet) is produced on the displacement-force curve of the moving iron core. Due to the relatively fixed shape of the pole piece, it is difficult to accurately adjust the relative magnitude of the electromagnetic force of the two branches during design, resulting in problems such as poor linearity of the displacement-force characteristic of the current proportional electromagnet and relatively short working stroke.

发明内容Contents of the invention

本发明的目的在于提供一种位移—力特性线性度好,工作行程较长的变磁力线分布比例电磁铁。The object of the present invention is to provide an electromagnet with variable magnetic field line distribution ratio and good linearity of displacement-force characteristic and long working stroke.

为达到上述目的,本发明采用的解决方案是:一种变磁力线分布比例电磁铁,包括导套、磁轭、控制线圈、隔磁环、阀接口块、推杆和动铁芯,动铁芯、阀接口块和控制线圈安装于磁轭中,其中动铁芯和阀接口块沿轴向前后分布,控制线圈位于动铁芯和阀接口块的外侧,导套和隔磁环设于动铁芯、阀接口块与控制线圈之间,推杆连接于动铁芯上并穿过阀接口块,导套包括前段导套和后段导套,隔磁环位于前、后段导套之间,所述阀接口块和动铁芯的工作端面分别为内凹的曲线回转面和外凸的曲线回转面,两曲线回转面的回转轴均沿动铁芯轴线,其母线均为二次曲线且形状相似,当动铁芯处于行程的最大位置时其与阀接口块的接触面为一窄环面。In order to achieve the above object, the solution adopted in the present invention is: a variable magnetic force distribution ratio electromagnet, including a guide sleeve, a yoke, a control coil, a magnetic isolation ring, a valve interface block, a push rod and a moving iron core, and the moving iron core , The valve interface block and the control coil are installed in the magnetic yoke, wherein the moving iron core and the valve interface block are distributed forward and backward along the axial direction, the control coil is located outside the moving iron core and the valve interface block, the guide sleeve and the magnetic isolation ring are arranged on the moving iron Between the core, the valve interface block and the control coil, the push rod is connected to the moving iron core and passes through the valve interface block. The guide sleeve includes the front guide sleeve and the rear guide sleeve, and the magnetic isolation ring is located between the front and rear guide sleeves , the working end surfaces of the valve interface block and the moving iron core are respectively a concave curved turning surface and an outwardly convex curved turning surface. And the shapes are similar, when the moving iron core is at the maximum position of the stroke, the contact surface with the valve interface block is a narrow ring surface.

上述两曲线回转面的母线为双曲线、抛物线或椭圆弧。The generatrices of the above two curved surfaces of revolution are hyperbolas, parabolas or elliptical arcs.

上述两曲线回转面的母线由多段二次曲线平滑连接构成。The generatrices of the above two curved surfaces of revolution are formed by smooth connections of multiple conic curves.

本发明技术方案既可用于单向比例电磁铁,也可用于双向比例电磁铁。The technical scheme of the invention can be used for both one-way proportional electromagnet and two-way proportional electromagnet.

本发明由于动铁芯与阀接口块之间形成的特殊形状的工作气隙(回转体盆形极靴),故当动铁芯处于其位移行程的不同位置时,根据最小磁阻原则,控制线圈发出的磁力线通过工作气隙时会形成不同的分布。当动铁芯位移较小时,工作气隙磁阻较大,但因工作气隙内绝大多数磁力线方向与轴线方向夹角很小,故电磁力轴向分力较大;当动铁芯位移较大时,工作气隙磁阻较小,但由于工作气隙内绝大多数磁力线方向与轴线方向夹角很大,故电磁力轴向分力较小,因此,动铁芯在大部分位移行程中所受轴向电磁力能够保持相对稳定,即实现水平的位移—力特性曲线,电磁铁位移—力特性线性度较好,动铁芯工作行程也较长。In the present invention, due to the special shape of the working air gap (revolving body basin-shaped pole shoe) formed between the moving iron core and the valve interface block, when the moving iron core is at different positions of its displacement stroke, the control valve is controlled according to the principle of minimum magnetic resistance. The magnetic field lines emitted by the coil will form different distributions when passing through the working air gap. When the displacement of the moving iron core is small, the reluctance of the working air gap is large, but because the angle between the direction of most of the magnetic force lines in the working air gap and the axial direction is very small, the axial component of the electromagnetic force is relatively large; when the moving iron core is displaced When it is larger, the reluctance of the working air gap is small, but because the angle between the direction of most of the magnetic force lines in the working air gap and the axial direction is very large, the axial component of the electromagnetic force is small, so the moving iron core is displaced in most of the The axial electromagnetic force received during the stroke can remain relatively stable, that is, the horizontal displacement-force characteristic curve is realized, the linearity of the displacement-force characteristic of the electromagnet is better, and the working stroke of the moving iron core is also longer.

本发明在不改变现行比例电磁铁的基本结构、外形和接口尺寸的前提下,通过精确计算确定动铁芯和阀接口块工作端面母线的形状和尺寸参数,可精确地控制动铁芯工作时其工作气隙内磁场的磁力线分布,从而能显著提高比例电磁铁的动线性性能(位移—力特性线性度和工作行程宽度),另外,由于动铁芯在行程的最大位置时与阀接口块工作面的接触面积很小,该处出现磁饱和,故轴向电磁力不大,因此可取消现行比例电磁铁所用的隔磁垫而使结构简化。On the premise of not changing the basic structure, shape and interface size of the existing proportional electromagnet, the invention determines the shape and size parameters of the moving iron core and the working end face busbar of the valve interface block through accurate calculation, and can accurately control the working time of the moving iron core. The distribution of the magnetic force lines of the magnetic field in the working air gap can significantly improve the dynamic linearity performance (displacement-force characteristic linearity and working stroke width) of the proportional electromagnet. In addition, since the moving iron core is at the maximum position of the stroke and the valve interface block The contact area of the working surface is very small, and magnetic saturation occurs there, so the axial electromagnetic force is not large, so the magnetic isolation pad used in the current proportional electromagnet can be canceled to simplify the structure.

附图说明Description of drawings

图1为传统比例电磁铁的结构示意图。Figure 1 is a structural schematic diagram of a traditional proportional electromagnet.

图2为图1所示传统比例电磁铁的工作原理图。Fig. 2 is a working principle diagram of the traditional proportional electromagnet shown in Fig. 1 .

图3为图1所示传统比例电磁铁的位移—力特性曲线示意图。Fig. 3 is a schematic diagram of the displacement-force characteristic curve of the traditional proportional electromagnet shown in Fig. 1 .

图4为本发明单向比例电磁铁的结构示意图(当动铁芯处于较小位移时)。Fig. 4 is a structural schematic diagram of the unidirectional proportional electromagnet of the present invention (when the moving iron core is in a small displacement).

图5为图4所示单向比例电磁铁当动铁芯处于较大位移时的结构示意图。Fig. 5 is a structural schematic diagram of the unidirectional proportional electromagnet shown in Fig. 4 when the moving iron core is in a large displacement.

图6为本发明动铁芯受力计算示意图。Fig. 6 is a schematic diagram of force calculation of the moving iron core in the present invention.

图7为本发明比例电磁铁的位移—力特性曲线示意图。Fig. 7 is a schematic diagram of the displacement-force characteristic curve of the proportional electromagnet of the present invention.

图8为本发明双向比例电磁铁的结构示意图。Fig. 8 is a structural schematic diagram of the bidirectional proportional electromagnet of the present invention.

图1—3中:1—塑料端盖  2—导套  3—磁轭  4—控制线圈5—隔磁环  6—盆形极靴  7—阀接口块  8—推杆  9—隔磁垫10—动铁芯  11—端盖接口块In Figure 1-3: 1—Plastic end cap 2—Guide sleeve 3—Magnetic yoke 4—Control coil 5—Magnetic isolation ring 6—Pot-shaped pole shoe 7—Valve interface block 8—Push rod 9—Magnetic isolation pad 10— Moving iron core 11—end cover interface block

图4—7中:1—塑料端盖  2—导套  3—磁轭  4—控制线圈5—隔磁环  6—盆形极靴  7—阀接口块  8—推杆  9—工作气隙10—动铁芯  11—端盖接口块In Figure 4-7: 1—Plastic end cap 2—Guide sleeve 3—Magnetic yoke 4—Control coil 5—Magnetic isolation ring 6—Pot-shaped pole shoe 7—Valve interface block 8—Push rod 9—Working air gap 10— Moving iron core 11—end cover interface block

图8中:1—磁轭  2—控制线圈  3—动铁芯  4—隔磁环5—导套  6—推杆  7—阀接口块  8—隔磁环In Figure 8: 1—Magnetic Yoke 2—Control Coil 3—Moving Iron Core 4—Magnetic Isolation Ring 5—Guide Sleeve 6—Push Rod 7—Valve Interface Block 8—Magnetic Isolation Ring

具体实施方式Detailed ways

下面结合附图和实施例对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments.

实施例1  单向比例电磁铁Example 1 One-way proportional electromagnet

如图4、图5所示,本发明单向比例电磁铁包括由导磁材料制成的导套2、磁轭3、阀接口块7、动铁芯10、端盖接口块11和由非导磁材料制成的塑料端盖1、控制线圈4、隔磁环5和推杆8,其中动铁芯10、阀接口块7和控制线圈4安装于磁轭3中,控制线圈4位于动铁芯10和阀接口块7的外侧,导套2和隔磁环5设于动铁芯10和阀接口块7与控制线圈4之间,推杆8连接于动铁芯10上并穿过阀接口块7,导套2包括前段导套和后段导套,隔磁环5位于前、后段导套之间。所述阀接口块7的工作端面为内凹的双曲线回转面,动铁芯10的工作端面为外凸的双曲线回转面,两双曲线回转面的回转轴均沿动铁芯10的轴线,其母线形状、大小相似,曲率略有不同,由此在两者之间的工作气隙9形成了一特殊形状的回转体盆形极靴6,曲率上的微小差异使得动铁芯10达到最大位移时两工作端面的接触面为一窄环面。As shown in Figure 4 and Figure 5, the one-way proportional electromagnet of the present invention includes a guide sleeve 2 made of magnetically permeable material, a magnetic yoke 3, a valve interface block 7, a moving iron core 10, an end cover interface block 11 and a non-magnetic material. Plastic end cover 1, control coil 4, magnetic isolation ring 5 and push rod 8 made of magnetically permeable material, wherein the moving iron core 10, valve interface block 7 and control coil 4 are installed in the yoke 3, and the control coil 4 is located in the moving Outside the iron core 10 and the valve interface block 7, the guide sleeve 2 and the magnetic isolation ring 5 are arranged between the moving iron core 10, the valve interface block 7 and the control coil 4, and the push rod 8 is connected to the moving iron core 10 and passes through the The valve interface block 7, the guide sleeve 2 includes a front guide sleeve and a rear guide sleeve, and the magnetic isolation ring 5 is located between the front and rear guide sleeves. The working end face of the valve interface block 7 is a concave hyperbolic revolving surface, the working end face of the moving iron core 10 is a convex hyperbolic revolving surface, and the axes of rotation of the two hyperbolic revolving surfaces are all along the axis of the moving iron core 10 , the shape and size of the busbars are similar, but the curvature is slightly different, so the working air gap 9 between the two forms a special shape of the rotor basin-shaped pole piece 6, and the slight difference in curvature makes the moving iron core 10 reach During the maximum displacement, the contact surface of the two working end surfaces is a narrow ring surface.

为计算动铁芯10所受轴向电磁力Fx,可在动铁芯10上任取一点,过该点取一轴向宽度趋近于0的微环面(如图6所示),该微环面其面积为dS,所产生的电磁力大小为dFx,其方向与电磁铁轴线夹角为θ(如图6所示),则根据电磁场理论,有:In order to calculate the axial electromagnetic force F x on the moving iron core 10, any point can be selected on the moving iron core 10, and a micro-annular surface (as shown in Figure 6) with an axial width approaching to 0 is taken after this point, the The area of the micro-annulus is dS, the magnitude of the generated electromagnetic force is dF x , and the angle between its direction and the axis of the electromagnet is θ (as shown in Figure 6). According to the electromagnetic field theory, there are:

dFf xx == (( dφdφ )) 22 μμ 00 ×× dSwxya coscos (( θθ )) == (( EdGEdG )) 22 μμ 00 ×× dSwxya coscos (( θθ ))

上式中:In the above formula:

dFx:动铁芯10微环面所受电磁力的轴向分力;dF x : the axial component force of the electromagnetic force on the 10 micro-annulus of the moving iron core;

dφ:动铁芯10微环面上的磁通量(wb);dφ: Magnetic flux on the 10 micro-ring surface of the moving iron core (wb);

μ0:真空磁导率(常数)μ 0 : vacuum permeability (constant)

dS:动铁芯10微环面面积dS: moving iron core 10 micro-annulus area

θ:动铁芯10微环面所受电磁力与电磁铁轴线夹角;θ: The angle between the electromagnetic force on the 10 micro-annulus of the moving iron core and the axis of the electromagnet;

E:磁动势;E: magnetomotive force;

dG:动铁芯10微环面所发出磁力线所对应的微磁导dG: The micro-permeance corresponding to the magnetic force lines emitted by the 10 micro-rings of the moving iron core

对dFx沿动铁芯10工作面母线积分,即可得到动铁芯10在行程任意位置时所受的轴向电磁力,即:Integrating dF x along the busbar of the working face of the moving iron core 10, the axial electromagnetic force suffered by the moving iron core 10 at any position in the stroke can be obtained, namely:

Fx=∫dFx F x = ∫dF x

设动铁芯10工作面母线方程为:a1x2+b1y2+c1=0;Set the busbar equation of the moving iron core 10 working face as: a 1 x 2 +b 1 y 2 +c 1 =0;

阀接口块7工作面母线方程为:a2x2+b2y2+c2=0;The busbar equation of the working face of the valve interface block 7 is: a 2 x 2 +b 2 y 2 +c 2 =0;

则上式可写为:Then the above formula can be written as:

dFf xx == (( dφdφ (( aa 11 ,, bb 11 ,, cc 11 ,, aa 22 ,, bb 22 ,, cc 22 )) )) 22 μμ 00 ×× dSwxya coscos (( θθ (( aa 11 ,, bb 11 ,, cc 11 ,, aa 22 ,, bb 22 ,, cc 22 )) )) == (( EdGEdG (( aa 11 ,, bb 11 ,, cc 11 ,, aa 22 ,, bb 22 ,, cc 22 )) )) 22 μμ 00 ×× dSwxya coscos (( θθ (( aa 11 ,, bb 11 ,, cc 11 ,, aa 22 ,, bb 22 ,, cc 22 )) ))

由上式可知,微磁导dG、电磁力与电磁铁轴线夹角θ均为二次曲线参数(a1,b1,c1,a2,b2,c2)的函数,且随着动铁芯10工作位移的增大(向右),微磁导dG逐渐增大、夹角θ也逐渐增大,cos(θ)值减小。因此,只要根据电磁铁性能要求设计合适的二次曲线参数(a1,b1,c1,a2,b2,c2),即可保证微磁导dG增大的幅度与cos(θ)值减小的幅度相近,使动铁芯10在整个运动行程上的位移—力特性曲线如图7所示,具有很好的线性度和较宽的线性区域。It can be seen from the above formula that the micro-permeability dG, the angle θ between the electromagnetic force and the electromagnet axis are all functions of the quadratic curve parameters (a 1 , b 1 , c 1 , a 2 , b 2 , c 2 ), and as As the working displacement of the moving iron core 10 increases (to the right), the micro-permeability dG gradually increases, the included angle θ also gradually increases, and the value of cos(θ) decreases. Therefore, as long as the appropriate quadratic curve parameters (a 1 , b 1 , c 1 , a 2 , b 2 , c 2 ) are designed according to the performance requirements of the electromagnet, the increase of the micro-permeability dG can be guaranteed to be the same as the cos(θ ) values decrease in a similar magnitude, so that the displacement-force characteristic curve of the moving iron core 10 over the entire motion stroke is shown in Figure 7, which has good linearity and a wide linear region.

通过精确设计计算确定动铁芯10和阀接口块7工作面母线的形状和尺寸参数,可精确地控制动铁芯10在行程中工作气隙9内磁场的磁力线分布。当工作气隙9轴向尺寸较大时(即动铁芯10位移较小时),磁力线与轴线夹角较小,动铁芯10所受电磁力的轴向分力较大;当工作气隙9轴向尺寸较小时(即动铁芯10位移较大时),磁力线与轴线夹角较大,动铁芯10所受电磁力的轴向分力较小;因此,动铁芯10在整个运动行程上的位移—力特性曲线如图7所示,与现行比例电磁铁的移—力特性曲线(如图3)相比,本发明比例电磁铁的位移—力特性曲线的线性度更好,工作行程宽度也明显增加,从而能有效改善比例电磁铁的工作性能,同时,由于动铁芯10与阀接口块7的工作面母线形状近似,当动铁芯10达到最大位移时,两工作面的接触面为一窄环面,由于接触面积很小,因此环面上将出现磁饱和,动铁芯10所受电磁力较小,从而无需采用现有的隔磁垫。The shape and size parameters of the moving iron core 10 and the busbar of the valve interface block 7 are determined through precise design and calculation, so that the distribution of the magnetic field lines of the magnetic field in the working air gap 9 of the moving iron core 10 during the stroke can be precisely controlled. When the axial dimension of the working air gap 9 is large (that is, when the displacement of the moving iron core 10 is small), the angle between the magnetic line of force and the axis is small, and the axial component of the electromagnetic force on the moving iron core 10 is relatively large; when the working air gap 9 When the axial dimension is small (that is, when the displacement of the moving iron core 10 is large), the angle between the magnetic field line and the axis is relatively large, and the axial component force of the electromagnetic force on the moving iron core 10 is small; therefore, the moving iron core 10 is The displacement-force characteristic curve on the motion stroke is as shown in Figure 7, compared with the displacement-force characteristic curve (as shown in Figure 3) of the existing proportional electromagnet, the linearity of the displacement-force characteristic curve of the proportional electromagnet of the present invention is better , the working stroke width is also significantly increased, which can effectively improve the working performance of the proportional electromagnet. At the same time, because the moving iron core 10 and the busbar of the valve interface block 7 are similar in shape, when the moving iron core 10 reaches the maximum displacement, the two work The contact surface of the two surfaces is a narrow torus, and since the contact area is very small, magnetic saturation will occur on the torus, and the electromagnetic force on the moving iron core 10 is relatively small, so there is no need to use the existing magnetic isolation pad.

本发明动铁芯10和阀接口块7的工作端面还可采用母线为抛物线或椭圆弧的回转面,也可采用母线由多段二次曲线平滑连接构成的曲线回转面。The working end surfaces of the moving iron core 10 and the valve interface block 7 of the present invention can also adopt a turning surface whose busbar is a parabola or an elliptical arc, or a curved turning surface whose busbar is composed of multiple quadratic curves smoothly connected.

实施例2  双向比例电磁铁Example 2 Bi-directional proportional electromagnet

如图8所示,本发明双向比例电磁铁包括由导磁材料制成的磁轭1、导套5、动铁芯3、阀接口块7和由非导磁材料制成的控制线圈2、隔磁环4、8和推杆6,所述磁轭1、控制线圈2、阀接口块7和推杆6均为两个,左右对称分布,两磁轭3之间通过隔磁环8连接,控制线圈2和阀接口块7安装于同侧的磁轭1中,动铁芯3位于左、右阀接口块7之间,推杆6分别固定在动铁芯3的两端。导套5和隔磁环8设于动铁芯3和阀接口块7与控制线圈2之间,导套5由前段导套、中段导套和后段导套组成,在前段导套与中段导套之间、以及中段导套与后段导套之间设有隔磁环4。As shown in Figure 8, the two-way proportional electromagnet of the present invention includes a yoke 1 made of a magnetically conductive material, a guide sleeve 5, a moving iron core 3, a valve interface block 7 and a control coil 2 made of a nonmagnetically conductive material, The magnetic isolation rings 4, 8 and the push rod 6, the yoke 1, the control coil 2, the valve interface block 7 and the push rod 6 are two, symmetrically distributed on the left and right, and the two magnetic yokes 3 are connected by the magnetic isolation ring 8 , the control coil 2 and the valve interface block 7 are installed in the yoke 1 on the same side, the moving iron core 3 is located between the left and right valve interface blocks 7, and the push rods 6 are respectively fixed at both ends of the moving iron core 3. The guide sleeve 5 and the magnetic isolation ring 8 are arranged between the moving iron core 3, the valve interface block 7 and the control coil 2. The guide sleeve 5 is composed of the front guide sleeve, the middle guide sleeve and the rear guide sleeve. A magnetic isolation ring 4 is provided between the guide sleeves, and between the middle guide sleeve and the rear guide sleeve.

本实施例中,左、右阀接口块7的工作端面为内凹的椭圆弧回转面,动铁芯3的两个工作端面为外凸的椭圆弧回转面,所有椭圆弧回转面的回转轴均沿动铁芯3的轴线,其母线形状、大小相似,仅曲率略有不同,曲率上的微小差异使得动铁芯10达到最大位移时两工作面的接触面为一窄环面。In this embodiment, the working end surfaces of the left and right valve interface blocks 7 are concave elliptical arc rotary surfaces, the two working end surfaces of the moving iron core 3 are convex elliptical arc rotary surfaces, and the rotation axes of all elliptical arc rotary surfaces All along the axis of the moving iron core 3, the shape and size of the generatrices are similar, only the curvature is slightly different, and the slight difference in curvature makes the contact surface of the two working surfaces a narrow torus when the moving iron core 10 reaches the maximum displacement.

以上所述仅为本发明的具体实施例,需要指出的是,对本领域普通技术人员在不脱离本发明使用原理的前提下,还可以做若干变型及改进,也应视为发明保护范围。The above are only specific embodiments of the present invention. It should be pointed out that those skilled in the art can make some modifications and improvements without departing from the principles of the present invention, which should also be regarded as the protection scope of the invention.

Claims (3)

1. a variable magnetic force line distribution proportion electromagnet, comprise guide pin bushing (2), yoke (3), control coil (4), magnetism-isolating loop (5), valve interface block (7), push rod (8) and dynamic iron core (10), dynamic iron core (10), valve interface block (7) and control coil (4) are installed in yoke (3), wherein dynamic iron core (10) and valve interface block (7) distribute vertically, control coil (4) is positioned at the outside of dynamic iron core (10) and valve interface block (7), guide pin bushing and magnetism-isolating loop (5) are located at dynamic iron core (10), between valve interface block (7) and control coil (4), push rod (8) is connected to dynamic iron core (10) and goes up and pass valve interface block (7), guide pin bushing (2) comprises leading portion guide pin bushing and back segment guide pin bushing, before magnetism-isolating loop (5) is positioned at, between back segment guide pin bushing (2), it is characterized in that: the operative end surface of described valve interface block (7) and dynamic iron core (10) is respectively the curved-line surface of revolution of indent and the curved-line surface of revolution of evagination, the gyroaxis of two curved-line surface of revolution is all along dynamic iron core axis, its bus is conic section and shape is similar, when dynamic iron core (10) is in the maximum position of stroke, the contact-making surface of itself and valve interface block (7) is a narrow anchor ring.
2. a kind of variable magnetic force line distribution proportion electromagnet according to claim 1, is characterized in that: the bus of two curved-line surface of revolution is hyperbola, parabola or elliptic arc.
3. a kind of variable magnetic force line distribution proportion electromagnet according to claim 1, is characterized in that: the bus of two curved-line surface of revolution is made up of the smooth connection of multistage conic section.
CN201410768552.7A 2014-12-14 2014-12-14 A kind of variable magnetic force line distribution proportion electric magnet Active CN104485194B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410768552.7A CN104485194B (en) 2014-12-14 2014-12-14 A kind of variable magnetic force line distribution proportion electric magnet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410768552.7A CN104485194B (en) 2014-12-14 2014-12-14 A kind of variable magnetic force line distribution proportion electric magnet

Publications (2)

Publication Number Publication Date
CN104485194A true CN104485194A (en) 2015-04-01
CN104485194B CN104485194B (en) 2016-08-17

Family

ID=52759732

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410768552.7A Active CN104485194B (en) 2014-12-14 2014-12-14 A kind of variable magnetic force line distribution proportion electric magnet

Country Status (1)

Country Link
CN (1) CN104485194B (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113586789A (en) * 2021-07-14 2021-11-02 杭州群科荟科技有限公司 Magnetic conductance calculation method and stroke value taking method of air gap magnetic conductance type electromagnetic valve
CN114877103A (en) * 2022-07-08 2022-08-09 星宇电子(宁波)有限公司 High-voltage electric proportional valve

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4605918A (en) * 1984-03-20 1986-08-12 La Telemecanique Electrique High speed current maximum tripping device
CN2127802Y (en) * 1992-07-10 1993-03-03 陶雷云 Two-way electro-magnet
CN2309472Y (en) * 1997-11-05 1999-03-03 贺传璞 Automatic closing electric control valve
JPH11345710A (en) * 1998-06-02 1999-12-14 Olympus Optical Co Ltd Solenoid plunger
JP2000323323A (en) * 1999-05-10 2000-11-24 Toko Electric Corp Plunger type magnet device
CN204315326U (en) * 2014-12-14 2015-05-06 成都大学 A kind of variable magnetic force line distribution proportion electromagnet

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4605918A (en) * 1984-03-20 1986-08-12 La Telemecanique Electrique High speed current maximum tripping device
CN2127802Y (en) * 1992-07-10 1993-03-03 陶雷云 Two-way electro-magnet
CN2309472Y (en) * 1997-11-05 1999-03-03 贺传璞 Automatic closing electric control valve
JPH11345710A (en) * 1998-06-02 1999-12-14 Olympus Optical Co Ltd Solenoid plunger
JP2000323323A (en) * 1999-05-10 2000-11-24 Toko Electric Corp Plunger type magnet device
CN204315326U (en) * 2014-12-14 2015-05-06 成都大学 A kind of variable magnetic force line distribution proportion electromagnet

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113586789A (en) * 2021-07-14 2021-11-02 杭州群科荟科技有限公司 Magnetic conductance calculation method and stroke value taking method of air gap magnetic conductance type electromagnetic valve
CN113586789B (en) * 2021-07-14 2024-03-29 杭州群科荟科技有限公司 Flux guide calculation method and stroke value taking method of air gap flux guide type electromagnetic valve
CN114877103A (en) * 2022-07-08 2022-08-09 星宇电子(宁波)有限公司 High-voltage electric proportional valve
CN114877103B (en) * 2022-07-08 2022-10-21 星宇电子(宁波)有限公司 High-voltage electric proportional valve

Also Published As

Publication number Publication date
CN104485194B (en) 2016-08-17

Similar Documents

Publication Publication Date Title
CN205490075U (en) Magnetic energy conversion device
CN104485194B (en) A kind of variable magnetic force line distribution proportion electric magnet
CN204315326U (en) A kind of variable magnetic force line distribution proportion electromagnet
CN103606431B (en) High pressure resistant moving-magnetic type two-way proportional solenoid
CN101741214A (en) Bilateral flat linear motor with built-in permanent magnet
CN104465012B (en) A kind of flexible magnetic surface amasss proportion electro-magnet
CN204315325U (en) A kind of flexible magnetic surface amasss proportion electro-magnet
CN205318955U (en) Little inertia screwed pipe formula electro -magnet
CN104167274B (en) Proportional electromagnet
WO2009040892A1 (en) Magnet assembly capable of generating magnetic field whose direction is uniform and changeable and sputtering device using same
CN104240893B (en) A kind of bidirectional displacement type proportion electro-magnet
CN204303687U (en) A kind of electromagnetic relay
CN203747044U (en) Microwave ferrite all-polarizer
CN106783005B (en) One kind becomes sideshake proportion electro-magnet
CN107104575A (en) High-speed straight-line electromagnetic brake
CN104183444B (en) It is a kind of to successively decrease the folded waveguide slow-wave structure of electron beam channel with internal diameter
CN206819830U (en) A composite proportional electromagnet
CN204204608U (en) GAP TYPE regulator
CN206584791U (en) One kind becomes sideshake proportion electro-magnet
CN204628745U (en) A kind of magnetorheological pilot-operated overflow valve
CN203250612U (en) Electromagnetic tube
US2384316A (en) Electrical instrument
CN103166398B (en) There is the electro pneumatic converter of low hysteresis characteristic
CN205318954U (en) Two materials of little inertia screwed pipe formula move iron core electro -magnet
US9281110B2 (en) External-magnet-type magnetic circuit

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant