CN104482416A - Protecting and alarming device for pipeline delivery system for fruit and vegetable pulp or drink - Google Patents
Protecting and alarming device for pipeline delivery system for fruit and vegetable pulp or drink Download PDFInfo
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- CN104482416A CN104482416A CN201410755064.2A CN201410755064A CN104482416A CN 104482416 A CN104482416 A CN 104482416A CN 201410755064 A CN201410755064 A CN 201410755064A CN 104482416 A CN104482416 A CN 104482416A
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Abstract
The invention discloses a protecting and alarming device for a pipeline delivery system for fruit and vegetable pulp or drink. The protecting and alarming device is characterized by comprising an intelligent control instrument, a flow sensor, a breaker, an alternating current contactor, a time relay, a sound-light alarm device and an intermediate relay KM. According to the protecting and alarming device for the pipeline delivery system for the fruit and vegetable pulp or drink, the defects that a delivery pump is easily damaged due to overlarge pressure when pipelines are blocked; pump devices are easily damaged due to an evacuation state appearing in starved feeding; when materials in a plate type heat exchanger are blocked or the material evacuation flow is insufficient, the materials are burnt due to overlong heating time, production interruption is caused, shutdown maintenance is required, and meanwhile, the cost of accessories and maintenance is high; pipelines and valves are still damaged by material blockage in the pipelines caused by inevitable mistakes in actual manual operation are overcome, so that the pipeline delivery system of the fruit and vegetable pulp or drink is relatively safe in operation.
Description
Technical field
the invention belongs to food processing technology field, relate to the pipeline transport system of fruit, vegetable juice or beverage, particularly relate to the Design and manufacture of the pipeline transport system protection warning device of fruit, vegetable juice or beverage.
Technical background
the pipeline transport system of fruit, vegetable juice or beverage, usually can use and take out material screw pump, CIP pump (centrifugal pump), rotor pump.It is many again that corresponding operating programming obtains complete training again, still unavoidably makes a fault and cause the damage of equipment during actual manual operation.When blocking appears in pipeline, these transfer pumps easily cause damage because pressure is excessive; When scarce material, there is evacuated, also easily cause these pumping units to damage.
in Pipeline transport and the sterilization wire system of fruit and vegetable juice, slurry or beverage, plate type heat exchanger is one of key equipment, is responsible for material to bring up to technique initialization temperature by heat exchange mode.For improving heat exchange efficiency, sheet, in Design and manufacture process, under bearing the prerequisite of pressure, is done to obtain little as far as possible (thin) through safeguard work of being everlasting by plate type heat exchanger, and this has been doomed plate type heat exchanger can not bear too high pressure; Simultaneously the area of plate is larger, and heat exchange efficiency is also higher, and this has been doomed plate type heat exchanger ratio and has been easier to cause material to burn (under the condition of underfed).It is many again that corresponding operating programming obtains complete training again, still unavoidably makes a fault and cause the damage of plate type heat exchanger during actual manual operation.In Pipeline transport, the blocking of material or material are found time, if manual operation error forget to open in pipeline certain valve or equipment failure malfunctioning, cause sterilization line CIP pump, take out material screw pump blocking excessive pressure damages, overvoltage the plate of plate type heat exchanger also can be caused to break or sealing gasket by pressure wear cause product leakage, sealing gasket scraps, high pressure (take out material screw pump blocking maximum pressure and can reach 2.4Mp, often often reach 90 ~ 115 degrees Celsius with fluid high-temperature) has safety in production hidden danger.Have the blocking of material or material to find time underfed in plate type heat exchanger, the overlong time due to heating will make material burn to cause to produce to interrupt, and will shut down the maintenance that stops production, simultaneously accessory and maintenance cost cost high.
the Pipeline transport of fruit and vegetable juice, slurry or beverage and sterilization wire system; usually following equipment can be used: delivery line, valve, take out material screw pump, CIP pump, rotor pump, valve, delivery line, basin, flowmeter etc.; it is many again that corresponding operating programming obtains complete training again, still unavoidably makes a fault and cause pipeline putty to cause pipe valve damage during actual manual operation.At the pipeline transport system of fruit, vegetable juice or beverage, design and use protection warning device, can be reduced in and damage because human error reason makes pipe valve, enhance productivity.
Summary of the invention
the object of the invention is the pipeline transport system protection warning device of a kind of fruit, vegetable juice of Design and manufacture or beverage, to overcome when blocking appears in pipeline, transfer pump easily causes damage because pressure is excessive, when scarce material, there is evacuated, easily cause these pumping units to damage; Have the blocking of material or material to find time (also claim lack material) underfed in plate type heat exchanger, the overlong time due to heating will make material burn to cause to produce to interrupt, and will shut down the maintenance that stops production, simultaneously accessory and maintenance cost cost high; Still unavoidably make a fault during actual manual operation and cause the shortcoming of pipeline putty initiation pipe valve damage.
the present invention is provided with intelligent controller YC2 at the pipeline transport system of current conventional fruit, vegetable juice or beverage; intelligent controller YC2 is by the flow transducer YC1 in flowmeter 4; the detection of flow is carried out at the pipeline transport system of fruit, vegetable juice or beverage; realize automatically closing CIP pump or taking out material screw pump; thus protection CIP pump, take out the equipment such as material screw pump and be not damaged.
the object of the present invention is achieved like this: the pipeline transport system protection warning device of a kind of fruit, vegetable juice or beverage, it is characterized by: comprise intelligent controller YC2, the flow transducer YC1 that two ends are connected with flowmeter 4 with intelligent controller YC2 respectively, the circuit breaker Q F1 that two ends are connected with A.C. contactor KM1 or A.C. contactor KM2 with intelligent controller YC2 respectively or circuit breaker Q F2, two ends respectively with circuit breaker Q F1 or circuit breaker Q F2 with take out the A.C. contactor KM1 or A.C. contactor KM2 that expect that screw pump or CIP pump 3 motor are connected, the time relay KT that two ends are connected with audible-visual annunciator BUZZER with intelligent controller YC2 respectively, the audible-visual annunciator BUZZER that two ends are connected with time relay KT with intelligent controller YC2 respectively, the auxiliary reclay KM3 that two ends are connected with A.C. contactor KM1 or A.C. contactor KM2 with intelligent controller YC2 respectively or auxiliary reclay KM4.
flowmeter 4 is connected with intelligent controller YC2 by flow transducer YC1.
flowmeter 4 is connected with the pipeline transport system of fruit, vegetable juice or beverage.
intelligent controller YC2 uses model to be XMA56U0VP.
flowmeter 4 uses model for KTLDE-32-105.
take the present invention of above measure, overcome the pipeline transport system of fruit, vegetable juice or beverage when blocking appears in pipeline, transfer pump easily causes damage because pressure is excessive, when scarce material, occurs evacuated, easily causes these pumping units to damage; Have the blocking of material or material to find time (also claim lack material) underfed in plate type heat exchanger, the overlong time due to heating will make material burn to cause to produce to interrupt, and will shut down the maintenance that stops production, simultaneously accessory and maintenance cost cost high; Still unavoidably make a fault during actual manual operation and cause the shortcoming of pipeline putty initiation pipe valve damage, the pipeline transport system of fruit, vegetable juice or beverage is run safer.
the present invention is described in further detail in conjunction with the accompanying drawings and embodiments more below.
Accompanying drawing explanation
accompanying drawing 1 is the electrical schematic diagram of the present invention (embodiment);
accompanying drawing 2 is embodiment of the present invention at the system architecture schematic diagram of the pipeline transport system application of fruit, vegetable juice or beverage.
description of reference numerals: material basin 1, reflow pipe 2, take out material screw pump or CIP pump 3, flowmeter 4, plate disinfection system 5, reflux valve 6, discharge valve 7, product outlet 8, pump controls output 9, acoustooptic alarm display 10, flux signal input 11, setting 12 is shut down in fault timing, flow threshold value setting 13, pump startup and stop key 14, flow transducer YC1, intelligent controller YC2, signaling lamp HD1, signaling lamp HD2, signaling lamp HD3, A.C. contactor KM1, A.C. contactor KM2, auxiliary reclay KM3, auxiliary reclay KM4, circuit breaker Q F1, circuit breaker Q F2, time relay KT, audible-visual annunciator BUZZER, take out material and take out material screw pump M1, CIP pump M2, fus FU.
Embodiment
concrete structure of the present invention comprises intelligent controller YC2, the flow transducer YC1 that two ends are connected with flowmeter 4 with intelligent controller YC2 respectively, the circuit breaker Q F1 that two ends are connected with A.C. contactor KM1 or A.C. contactor KM2 with intelligent controller YC2 respectively or circuit breaker Q F2, two ends respectively with circuit breaker Q F1 or circuit breaker Q F2 with take out the A.C. contactor KM1 or A.C. contactor KM2 that expect that screw pump or CIP pump 3 motor are connected, the time relay KT that two ends are connected with audible-visual annunciator BUZZER with intelligent controller YC2 respectively, the audible-visual annunciator BUZZER that two ends are connected with time relay KT with intelligent controller YC2 respectively, the auxiliary reclay KM3 that two ends are connected with A.C. contactor KM1 or A.C. contactor KM2 with intelligent controller YC2 respectively or auxiliary reclay KM4.
flowmeter 4 is connected with intelligent controller YC2 by flow transducer YC1.
flowmeter 4 is connected with the pipeline transport system of fruit, vegetable juice or beverage.
intelligent controller YC2 uses model to be XMA56U0VP.
flowmeter 4 uses model for the included flow transducer YC1 of KTLDE-32-105().
fig. 1 illustrates the electrical schematic diagram of the embodiment of the present invention.Embodiment is the protection warning device for being provided with the pipeline transport system taking out material screw pump and CIP pump fruit, vegetable juice or beverage simultaneously.Flowmeter 4 uses model for KTLDE-32-105.
common electrical with reference to the accompanying drawings 1 can device go out embodiments of the invention.Essential core device of the present invention is intelligent controller YC2, and feed blocking or lack of water lack material, all can cause the change of flow; by employing intelligent controller; the detection of flow, the control of time, achieves when starting CIP pump, when taking out material screw pump; when flow number is lower than the threshold values set; automatic alarm is reminded, and when also not removing fault in the time in setting, automatically will close CIP pump or taking out material screw pump; thus protection CIP pump, take out the equipment such as material screw pump and be not damaged.
accompanying drawing 2 is embodiment of the present invention at the figure of the system architecture signal of the pipeline transport system of fruit, vegetable juice or beverage.With reference to accompanying drawing 2.Material basin 1, reflow pipe 2, take out material screw pump or CIP pump 3, pipeline transport system that flowmeter 4, plate disinfection system 5, reflux valve 6, discharge valve 7, product outlet 8 constitute current conventional fruit, vegetable juice or beverage.Intelligent controller YC2 fixed plate is provided with: acoustooptic alarm display 10, fault timing shut down setting 12, flow threshold value setting 13, pump startup and the display control panels such as 14 that stop key.
the present invention is provided with intelligent controller YC2 at the pipeline transport system of current conventional fruit, vegetable juice or beverage; intelligent controller YC2 is by flowmeter 4; the detection of flow is carried out at the pipeline transport system of fruit, vegetable juice or beverage; realize automatically closing CIP pump or taking out material screw pump, thus protection CIP pump, take out the equipment such as material screw pump and be not damaged.
the present invention uses like this: press corresponding pump class and start or stop button and can operate, and corresponding protective gear starts simultaneously automatically.Only need set primary parameter, design parameter is set as follows:
1. set the threshold values alarm parameters (such as: during normal operation, flow is 10 cubic meters/hour, when flow is lower than 7 cubic meters/hour, open audible-visual annunciator, operator check fault in time) of flow;
2. set device break down after the timing (such as: break down and after alarm, in 10 seconds, operator check in time and fix a breakdown, and automatic arrestment runs and reaches the object of proterctive equipment) of shutdown.
all parts of the present invention are all existing products.Topmost Component Intelligent controller YC2 uses model to be XMA56U0VP.Flow transducer YC1 uses model to be KTLDE-32-105.
below critical piece inventory is listed again:
the model of fus FU and specification: 2A/250V.
the model of signaling lamp HD1, signaling lamp HD2, signaling lamp HD3 and specification: ND16-22DS/4 220V.
the model of A.C. contactor KM1, A.C. contactor KM1 and specification: CJX2-2510 220v.
the model of circuit breaker Q F and specification: 10A/3P.
the model of time relay KT and specification: JSS48A.
the model of intelligent controller YC2 and specification: XMA56U0VP.
the model of audible-visual annunciator BUZZER and specification: 220VAC.
take out model and specification: the 3KW of material screw pump M1.
the model of CIP pump M2 and specification: 3KW.
the flowmeter 4 of embodiment uses model for KTLDE-32-105, with flow transducer YC1.If use when there is no a flowmeter of flow transducer YC1, other configuration flow quantity sensor YC1 connecting system.
Claims (4)
1. the pipeline transport system protection warning device of a fruit, vegetable juice or beverage, it is characterized by: comprise intelligent controller YC2, the flow transducer YC1 that two ends are connected with flowmeter (4) with intelligent controller YC2 respectively, the circuit breaker Q F1 that two ends are connected with A.C. contactor KM1 or A.C. contactor KM2 with intelligent controller YC2 respectively or circuit breaker Q F2, two ends respectively with circuit breaker Q F1 or circuit breaker Q F2 with take out the A.C. contactor KM1 or A.C. contactor KM2 that expect that screw pump or CIP pump 3 motor are connected, the time relay KT that two ends are connected with audible-visual annunciator BUZZER with intelligent controller YC2 respectively, the audible-visual annunciator BUZZER that two ends are connected with time relay KT with intelligent controller YC2 respectively, the auxiliary reclay KM3 that two ends are connected with A.C. contactor KM1 or A.C. contactor KM2 with intelligent controller YC2 respectively or auxiliary reclay KM4.
2. pipeline transport system protection warning device according to claim 1, is characterized by: flowmeter (4) is connected with intelligent controller YC2 by flow transducer YC1.
3. pipeline transport system protection warning device according to claim 1, is characterized by: intelligent controller YC2 uses model to be XMA56U0VP.
4. pipeline transport system protection warning device according to claim 1, is characterized by: flowmeter 4 uses model for KTLDE-32-105.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410755064.2A CN104482416A (en) | 2014-12-11 | 2014-12-11 | Protecting and alarming device for pipeline delivery system for fruit and vegetable pulp or drink |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410755064.2A CN104482416A (en) | 2014-12-11 | 2014-12-11 | Protecting and alarming device for pipeline delivery system for fruit and vegetable pulp or drink |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104482416A true CN104482416A (en) | 2015-04-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410755064.2A Pending CN104482416A (en) | 2014-12-11 | 2014-12-11 | Protecting and alarming device for pipeline delivery system for fruit and vegetable pulp or drink |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104482416A (en) |
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2014
- 2014-12-11 CN CN201410755064.2A patent/CN104482416A/en active Pending
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